CN107805067A - A kind of dielectric constant microwave ceramic medium of zero frequency temperature coefficient and ultra-low loss and preparation method thereof - Google Patents

A kind of dielectric constant microwave ceramic medium of zero frequency temperature coefficient and ultra-low loss and preparation method thereof Download PDF

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CN107805067A
CN107805067A CN201711066157.4A CN201711066157A CN107805067A CN 107805067 A CN107805067 A CN 107805067A CN 201711066157 A CN201711066157 A CN 201711066157A CN 107805067 A CN107805067 A CN 107805067A
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microwave
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CN107805067B (en
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党明召
任海深
谢天毅
彭海益
姜少虎
姚晓刚
赵相毓
林慧兴
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Shanghai Institute of Ceramics of CAS
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Abstract

The present invention relates to dielectric constant microwave ceramic medium of a kind of zero frequency temperature coefficient and ultra-low loss and preparation method thereof, the chemical general formula of the microwave-medium ceramics is xMg2SiO4‑(1‑x)MgTa2O6+ y wt%B, the B are ZnO, CuO, Al2O3、Ga2O3、TiO2、ZrO2、SnO2、MnO2、Nb2O5、Sb2O5And WO3At least one of, wherein x represents Mg2SiO4Account for Mg2SiO4And MgTa2O6The percentage of integral molar quantity, 0 < x < 1;Y represents B and accounts for Mg2SiO4And MgTa2O6Gross mass percentage, 0≤y≤5.

Description

A kind of dielectric constant microwave ceramic medium of zero frequency temperature coefficient and ultra-low loss And preparation method thereof
Technical field
The invention belongs to microwave-medium ceramics technical field, and in particular to a kind of low-k, ultralow dielectric loss, frequency Microwave-medium ceramics of rate temperature coefficient nearly zero and preparation method thereof.
Background technology
In recent years, with 5G mechanicss of communication, global-positioning technology fast development, as microwave filter, resonator and shake It is increasing to swing the high performance microwave media ceramic demand of the wireless communications devices such as device, especially ultralow microwave dielectric loss With the ceramics of near-zero frequency temperature coefficient.This ceramics can both meet to realize the mobility of microwave telecommunication devices, portability, Miniaturization, the requirement of miniaturization, can meet there is high-performance, high reliability, Large Copacity information transfer etc. in microwave range again Working characteristics requirement, obtains extensive concern.
MgTa2O6With higher quality factor q f values, middle low-k εrWith positive temperature coefficient of resonance frequency τf (Qf=60000GHz, εr=30, τf=30ppm/ DEG C) it is impossible to meet being actually needed, and Mg2SiO4Equally also have excellent Microwave dielectric property (Qf=270000GHz, εr=6.8, τf=-67ppm/ DEG C), application demand can not be met.
The content of the invention
In view of the above-mentioned problems, it is an object of the invention to provide a kind of low-k, ultralow dielectric loss, frequency temperature Microwave-medium ceramics of coefficient nearly zero and preparation method thereof.
On the one hand, the invention provides a kind of low-k, the microwave-medium ceramics of ultralow dielectric loss, the microwave The chemical general formula of media ceramic is xMg2SiO4-(1-x)MgTa2O6+ y wt%B, the B are ZnO, CuO, Al2O3、Ga2O3、 TiO2、ZrO2、SnO2、MnO2、Nb2O5、Sb2O5And WO3At least one of, wherein x represents Mg2SiO4Account for Mg2SiO4With MgTa2O6The percentage of integral molar quantity, 0 < x < 1;Y represents B and accounts for Mg2SiO4And MgTa2O6Gross mass percentage, 0≤y≤ 5。
The dielectric properties of media ceramic are adjusted using media ceramic complex technique by the present invention, to meet to apply need Ask, its mechanism is:Utilize two kinds of opposite matrix material (MgTa of frequency-temperature coefficient2O6With positive temperature coefficient of resonance frequency τf=30ppm/ DEG C, and Mg2SiO4With negative frequency-temperature coefficient τf=-67ppm/ DEG C), by controlling two-phase relative components Content (i.e. mol ratio x:(1-x), 0 < x < 1), the result of acquisition frequency-temperature coefficient nearly zero.In addition in two kinds of matrix materials Add appropriate B substance (B and Mg2SiO4And MgTa2O6Gross mass than y wt%, 0≤y≤5), the sintering for improving material is special Property, the dielectric properties of stabilizing material.
It is preferred that the dielectric constant of the microwave-medium ceramics is 6.9~28.3, quality factor q f values for 60000~ 275000GHz, temperature coefficient of resonance frequency are -70~55ppm/ DEG C.
It is preferred that 0.5≤x≤0.7 or/and 1≤y≤3.
Also, it is preferred that as 0.5≤x≤0.7 and 1≤y≤3, the dielectric constants of the microwave-medium ceramics for 12.1~ 15.2, preferably 13~15, quality factor q f values are 120000~152000GHz, preferably 125000~140000GHz, humorous Vibration frequency temperature coefficient is -11~18ppm/ DEG C, preferably 0~4ppm/ DEG C.
On the other hand, the invention provides a kind of preparation method of microwave-medium ceramics described above, including:
By Mg2SiO4Powder and MgTa2O6Powder presses xMg2SiO4-(1-x)MgTa2O6Stoichiometric composition is weighed and mixed, and is obtained To mixed powder;
B and binding agent are added in gained mixed powder, through broken, after granulation and shaping, obtains base substrate;
Gained base substrate is sintered into 4~16h at 1300~1450 DEG C, obtains the microwave-medium ceramics.
It is preferred that with MgO, Ta2O5、SiO2For raw material, the pre-synthesis Mg of difference2SiO4Powder and MgTa2O6Powder.
Also, it is preferred that by MgO and SiO2After mixing, 4~12h is calcined at 1000~1250 DEG C, obtains Mg2SiO4
Also, it is preferred that by MgO and Ta2O5After mixing, 4~12h is calcined at 1000~1250 DEG C, obtains MgTa2O6Powder Body.
It is preferred that the quality of the B is the 0~5wt%, preferably 1~3wt% of mixed powder quality.
It is preferred that the binding agent is in PVAC polyvinylalcohol, polyvinyl butyral resin PVB and sodium carboxymethylcellulose CMC At least one, the dosage of the binding agent is 2~4wt% of mixed powder quality.
It is an advantage of the invention that:xMg2SiO4-(1-x)MgTa2O6+ y wt%B composite microwave medium ceramic material dielectrics are normal The low and adjustable extents of number widely 6.9~28.3, the high 60000~275000GHz of quality factor, temperature coefficient of resonance frequency are continuous It is adjustable, communication need of new generation can be met.
Embodiment
The present invention is further illustrated below by way of following embodiments, it should be appreciated that following embodiments are merely to illustrate this Invention, is not intended to limit the present invention.
In the present invention, the low-k, high quality factor, the composite microwave medium pottery of near-zero frequency temperature coefficient Porcelain, the chemical formula of the microwave-medium ceramics are represented by xMg2SiO4-(1-x)MgTa2O6+ y wt%B.Wherein B can be ZnO, CuO、Al2O3、Ga2O3、TiO2、ZrO2、SnO2、MnO2、Nb2O5、Sb2O5And WO3At least one of.Wherein x represents Mg2SiO4 Account for Mg2SiO4And MgTa2O6The percentage of integral molar quantity, 0 < x < 1 (being preferably 0.5≤x≤0.7);Y represents B and accounts for Mg2SiO4With MgTa2O6Gross mass percentage, 0≤y≤5 (be preferably 1≤y≤3).If B addition will generate newly more than 5wt% Compound, the properties of the microwave-medium ceramics will deviate from predicted value.
In the present invention, the dielectric constants of the microwave-medium ceramics is 6.9~28.3, quality factor q f values for 60000~ 275000GHz, temperature coefficient of resonance frequency are -70~55ppm/ DEG C.As 0.5≤x≤0.7, during 1≤y≤3, within this range, Composite microwave medium ceramic dielectric properties are stable, favorable repeatability, the dielectric constants of the microwave-medium ceramics for 12.1~ 15.2, preferably 13~15, quality factor q f values are 120000~152000GHz, preferably 125000~140000GHz, humorous Vibration frequency temperature coefficient is -11~18ppm/ DEG C, preferably 0~4ppm/ DEG C.
The microwave-medium ceramics of the present invention, preparation technology is simple, and repeatability is good, and microwave dielectric property is excellent.Below Exemplarily illustrate middle low-k provided by the invention, extremely low dielectric loss, the microwave-medium of frequency-temperature coefficient nearly zero The preparation method of ceramics.
Mg2SiO4Powder and MgTa2O6The preparation of powder.Specifically, with MgO, Ta2O5、SiO2It is advance respectively for raw material Synthesize Mg2SiO4Powder and MgTa2O6Powder.By MgO and SiO2Or MgO and Ta2O5After mixing, calcined at 1000~1250 DEG C 4~12h, obtain Mg2SiO4Or MgTa2O6Powder.The mode of above-mentioned mixing can be ball milling mixing etc..It should be noted that in the present invention Mg2SiO4Powder and MgTa2O6The preparation of powder is not limited in above-mentioned preparation method.Mg prepared by other method2SiO4Powder And MgTa2O6Powder can also be used for the preparation of this microwave-medium ceramics.
By Mg2SiO4Powder and MgTa2O6Powder presses xMg2SiO4-(1-x)MgTa2O6Stoichiometric composition weighs, and mixed Close and B and binding agent are added in powder, through broken, after granulation and shaping, obtain required base substrate.The quality of the B is mixed powder 0~5wt% of quality, preferably 1~3wt%.The binding agent can be polyvinyl alcohol (PVA), polyvinyl butyral resin (PVB) At least one of with sodium carboxymethylcellulose (CMC) etc..The dosage of the binding agent can be mixed powder quality 2~ 4wt%.The molding mode can be dry-pressing formed, cold isostatic compaction etc..
Gained base substrate is sintered into 4~16h at 1300 DEG C~1450 DEG C, obtains the dielectric constant microwave ceramic medium.
As the example of the preparation method of a microwave-medium ceramics, with high-purity (purity>99%) MgO, SiO2And Ta2O5 For raw material, 4~12h synthesis Mg is calcined under 1000~1250 DEG C (preferably 1000~1200 DEG C)2SiO4Powder and MgTa2O6Powder Body, then by xMg2SiO4-(1-x)MgTa2O6Stoichiometric composition weighs, while adds the B that mass fraction is y wt%, crushes Binding agent is added afterwards to be granulated and be molded, and obtains base substrate;Gained base substrate is sintered into 4~16h at 1350~1450 DEG C, obtained The microwave-medium ceramics.
The microwave dielectric property of ceramics is made in test.The diameter and thickness of sample use miking.By Agilent E8363A PNA Network Analyzers, using cavity method measurement prepared by cylindrical ceramic material dielectric constant and dielectric loss, Test sample is put into the measurement of ESPEC MC-710F type high/low temperatures circulating box progress temperature coefficient of resonance frequency, temperature range For 20~85 DEG C, test frequency is in the range of 9~16GHz.
Embodiment is enumerated further below to describe the present invention in detail.It will similarly be understood that following examples are served only for this Invention is further described, it is impossible to is interpreted as limiting the scope of the invention, those skilled in the art is according to this hair Some nonessential modifications and adaptations that bright the above is made belong to protection scope of the present invention.Following examples are specific Technological parameter etc. is also only an example in OK range, i.e. those skilled in the art can be done properly by this paper explanation In the range of select, and do not really want to be defined in the concrete numerical value of hereafter example.
The present invention uses MgO, Ta of high-purity2O5、SiO2It is that raw material carries out preparation xMg with B2SiO4-(1-x)MgTa2O6+ Y wt%B ceramics, specific embodiment are as follows.
Embodiment 1
(1) by MgO, Ta2O5、SiO2Distinguish MgO in molar ratio:Ta2O5=1:1 and MgO:SiO2=2:1 weighs, and adds zirconium oxide Ball and deionized water.Ball milling 1~2 hour, the raw material after ball milling is dried in drying box 4h synthesis is calcined after 1100 DEG C MgTa2O6And Mg2SiO4
(2) by the Mg of synthesis2SiO4And MgTa2O6It is 0.4 according to molar fraction ratio:0.6、0.5:0.5、0.6:0.4、0.7: 0.3、0.8:0.2 weighing, which is put into, to be added in zirconia ball, deionized water ball grinder, 1~2h of ball milling, after drying, is added into powder Enter the PVA (polyvinyl alcohol) that mass fraction is 3% to be granulated as binding agent, be pressed into cylindric idiosome;
(4) cylindric idiosome is incubated 8h at 1350 DEG C and sinters porcelain into, that is, obtain required composite microwave medium ceramic;
(5) composite microwave medium ceramic microwave dielectric property made from Network Analyzer resonant cavity testing procedure (4) is used.Specifically The related process parameters of embodiment and the test result of microwave dielectric property refer to table 1.
Table 1 is the experimental result being related in embodiment 1:
Embodiment 2
Embodiment 1 is copied, x=0.6 components are chosen on the basis of embodiment 1, B substance content is added in (2) step is 1wt%, remaining step is same as Example 1, and test result refers to table 2.
Table 2 is the experimental result being related in embodiment 2:
Embodiment 3
Copy embodiment 2, on the basis of embodiment 2, selection B substance is ZnO, changes the addition of B substance, remaining step with Embodiment 1 is identical, and test result refers to table 3.
Table 3 is the experimental result being related in embodiment 3:

Claims (10)

1. the microwave-medium ceramics of a kind of low-k, ultralow dielectric loss, it is characterised in that the microwave-medium ceramics Chemical general formula is xMg2SiO4-(1-x)MgTa2O6+ y wt% B, the B are ZnO, CuO, Al2O3、Ga2O3、TiO2、ZrO2、 SnO2、MnO2、Nb2O5、Sb2O5And WO3At least one of, wherein x represents Mg2SiO4Account for Mg2SiO4And MgTa2O6Integral molar quantity Percentage, 0 < x < 1;Y represents B and accounts for Mg2SiO4And MgTa2O6Gross mass percentage, 0≤y≤5.
2. microwave-medium ceramics according to claim 1, it is characterised in that the dielectric constant of the microwave-medium ceramics is 6.9~28.3, quality factorQfIt is worth for 60000~275000 GHz, temperature coefficient of resonance frequency is -70~55 ppm/ DEG C.
3. microwave-medium ceramics according to claim 1 or 2, it is characterised in that 0.5≤x≤0.7 or/and 1≤y≤3.
4. microwave-medium ceramics according to claim 3, it is characterised in that as 0.5≤x≤0.7 and 1≤y≤3, institute The dielectric constant for stating microwave-medium ceramics is 12.1~15.2, preferably 13~15, quality factorQfBe worth for 120000~ 152000 GHz, preferably 125000~140000 GHz, temperature coefficient of resonance frequency are -11~18 ppm/ DEG C, preferably 0 ~4 ppm/ DEG C.
A kind of 5. preparation method of microwave-medium ceramics as any one of claim 1-4, it is characterised in that including:
By Mg2SiO4Powder and MgTa2O6Powder presses xMg2SiO4-(1-x)MgTa2O6Stoichiometric composition is weighed and mixed, and is obtained To mixed powder;
B and binding agent are added in gained mixed powder, through broken, after granulation and shaping, obtains base substrate;
Gained base substrate is sintered into 4~16 h at 1300~1450 DEG C, obtains the microwave-medium ceramics.
6. preparation method according to claim 5, it is characterised in that with MgO, Ta2O5、SiO2For raw material, close in advance respectively Into Mg2SiO4Powder and MgTa2O6Powder.
7. preparation method according to claim 6, it is characterised in that by MgO and SiO2After mixing, at 1000~1250 DEG C 4~12h of lower calcining, obtains Mg2SiO4
8. preparation method according to claim 6, it is characterised in that by MgO and Ta2O5After mixing, at 1000~1250 DEG C 4~12h of lower calcining, obtains MgTa2O6Powder.
9. according to the preparation method described in any one of claim 5-8, it is characterised in that the quality of the B is mixed powder 0~5 wt% of weight, preferably 1~3 wt%.
10. according to the preparation method described in any one of claim 5-9, it is characterised in that the binding agent is polyethylene At least one of alcohol PVA, polyvinyl butyral resin PVB and sodium carboxymethylcellulose CMC, the dosage of preferably described binding agent For 2~4 wt% of mixed powder quality.
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