CN107800258A - A kind of highly efficient permanent magnet brushless motor - Google Patents

A kind of highly efficient permanent magnet brushless motor Download PDF

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Publication number
CN107800258A
CN107800258A CN201610790035.9A CN201610790035A CN107800258A CN 107800258 A CN107800258 A CN 107800258A CN 201610790035 A CN201610790035 A CN 201610790035A CN 107800258 A CN107800258 A CN 107800258A
Authority
CN
China
Prior art keywords
rotor
stator
hole
motor
punching
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201610790035.9A
Other languages
Chinese (zh)
Inventor
宋雨桐
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Xuzhou Hongrunda Electromechanical Co Ltd
Original Assignee
Xuzhou Hongrunda Electromechanical Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Xuzhou Hongrunda Electromechanical Co Ltd filed Critical Xuzhou Hongrunda Electromechanical Co Ltd
Priority to CN201610790035.9A priority Critical patent/CN107800258A/en
Publication of CN107800258A publication Critical patent/CN107800258A/en
Pending legal-status Critical Current

Links

Classifications

    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K1/00Details of the magnetic circuit
    • H02K1/06Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/12Stationary parts of the magnetic circuit
    • H02K1/16Stator cores with slots for windings
    • H02K1/165Shape, form or location of the slots
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K1/00Details of the magnetic circuit
    • H02K1/06Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/22Rotating parts of the magnetic circuit
    • H02K1/24Rotor cores with salient poles ; Variable reluctance rotors
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K1/00Details of the magnetic circuit
    • H02K1/06Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/22Rotating parts of the magnetic circuit
    • H02K1/32Rotating parts of the magnetic circuit with channels or ducts for flow of cooling medium
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K21/00Synchronous motors having permanent magnets; Synchronous generators having permanent magnets
    • H02K21/12Synchronous motors having permanent magnets; Synchronous generators having permanent magnets with stationary armatures and rotating magnets
    • H02K21/14Synchronous motors having permanent magnets; Synchronous generators having permanent magnets with stationary armatures and rotating magnets with magnets rotating within the armatures
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K2213/00Specific aspects, not otherwise provided for and not covered by codes H02K2201/00 - H02K2211/00
    • H02K2213/03Machines characterised by numerical values, ranges, mathematical expressions or similar information

Landscapes

  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Iron Core Of Rotating Electric Machines (AREA)

Abstract

The invention discloses a kind of highly efficient permanent magnet brushless motor, including motor housing, rotor and stator, described rotor is formed by stacking by rotor punching, described stator is formed by stacking by stator punching, described rotor punching is disposed with axis hole from inside to outside, heat emission hole, rotor mounting hole and lobe 8, the spacing between lobe are 24.5mm, and the center of lobe is also provided with circular groove, the a diameter of 1.5mm of circular groove, described stator punching encloses from inside to outside is disposed with rotor hole, winding slot and stator mounting hole, and described stator punching also includes Hall plate mounting groove.Optimize the armature diameter of motor and the groove profile of motor, using Stator notching and optimization rotor pole arc coefficient and width of rebate, stator cramp groove by it is original it is horizontal be changed to it is vertical, reduce the influence of multipair motor magnetic circuit to the full extent again, changing stator slot shoulder shape makes motor stator punching mould more robust.It is designed go out motor it is more efficient compared to original motor, temperature rise is lower, noise and torque ripple are minimum.

Description

A kind of highly efficient permanent magnet brushless motor
Technical field
The present invention relates to field of motor manufacturing, more particularly to a kind of highly efficient permanent magnet brushless motor.
Background technology
The electric vehicle motor of early application largely all uses permanent magnetic brushless, and concentratred winding is carried out using fractional-slot, Fractional-slot concentratred winding is more mainly for solving motor number of pole-pairs, the contradiction between number of slots is few, while reduces torque pulsation, Make electric car traveling as far as possible steady.But fractional-slot concentratred winding vortex damage magnet damage is bigger, is not suitable for weak magnetic control, fractional-slot Though concentratred winding can be reduced " slot effect ", to sacrifice the part efficiency of motor as cost, while Distributed Winding permanent magnetism Brushless electric machine, stator end copper cash span is larger, and coil DC impedance is big, line loss increase, and copper material wastes serious, present country number Call " energy-saving and emission-reduction, energy-efficient " together, so efficiency high must be developed, the big highly efficient permanent magnet brushless motor of moment of torsion.
The content of the invention
Goal of the invention:In order to overcome the deficiencies in the prior art, the invention provides a kind of efficiency high, moment of torsion is big, Electric current is low, and temperature rise is low, and noise is low, and stability is high, and manufacturing process is simple, the low highly efficient permanent magnet brushless motor of cost.
Technical scheme:To achieve the above object, the present invention adopts the following technical scheme that:
A kind of highly efficient permanent magnet brushless motor, including motor housing, rotor and stator, described rotor are superimposed by rotor punching Form, described stator is formed by stacking by stator punching, and described rotor punching is disposed with axis hole from inside to outside, radiating Hole, rotor mounting hole and lobe 8, the spacing between lobe are 24.5mm, and the center of lobe is also provided with circular groove, and circular groove is a diameter of 1.5mm, described stator punching encloses from inside to outside is disposed with rotor hole, winding slot and stator mounting hole, described stator Punching also includes Hall plate mounting groove.
Further, inwardly protruded spacer block is additionally provided with described axis hole.
Further, described heat emission hole is sector structure, and heat emission hole is rounded evenly distributed around axis hole, quantity 4 It is individual.
Further, described rotor mounting hole is circle, is staggered with heat emission hole, quantity is 4.
Further, described winding slot is trapezoidal shape, and shorter one side sets opening, and winding slot is in around rotor hole Circular arrangement, quantity are 12.
Further, described Hall plate mounting groove quantity is 3, is arranged on three adjacent winding slots, Hall Piece installation channel opening is trapezoid-shaped openings, A/F 3mm.
Beneficial effect:The invention provides a kind of highly efficient permanent magnet brushless motor, the armature diameter and motor of motor are optimized Groove profile, using Stator notching and optimization rotor pole arc coefficient and width of rebate, stator cramp groove horizontal is changed to by original Vertical, then reduce the influence of multipair motor magnetic circuit to the full extent, changing stator slot shoulder shape makes motor stator punching mould It is more robust, it is designed go out motor it is more efficient compared to original motor, temperature rise is lower, noise and torque ripple are minimum.
Brief description of the drawings
Accompanying drawing 1 is rotor punching structure schematic diagram of the present invention;
Accompanying drawing 2 is stator laminating structure schematic diagram of the present invention.
Wherein:1. axis hole, 2. heat emission holes, 3. rotor mounting holes, 4. lobes, 5. circular grooves, 6. spacer blocks, 7. rotor holes, 8. around Wire casing opening, 9. winding slots, 10. stator mounting holes, 11. Hall plate mounting grooves.
Embodiment
The present invention is further described with reference to the accompanying drawings and examples.
Embodiment:
A kind of highly efficient permanent magnet brushless motor, including motor housing, rotor and stator, described rotor are superimposed by rotor punching Form, a diameter of 78mm of rotor punching, described stator is formed by stacking by stator punching, stator punching a diameter of 120mm, described Rotor punching be disposed with axis hole 1 from inside to outside, shaft hole diameter 15mm, heat emission hole 2, rotor mounting hole 3 and lobe 4 count Measure as 8, the spacing between lobe 4 is 24.5mm, and the center of lobe 4 is also provided with circular groove 5, circular groove 5 a diameter of 1.5mm, described Stator punching enclose be disposed with rotor hole 7 from inside to outside, a diameter of 79mm of rotor hole, winding slot 9 and stator mounting hole 10, Described stator punching also includes Hall plate mounting groove 11, the armature diameter of motor and the groove profile of motor is optimized, using crown Fluting and optimization rotor pole arc coefficient and width of rebate, at utmost reduce the influence of multipair motor magnetic circuit, in described axis hole Inwardly protruded spacer block 6, spacer block width 4mm are additionally provided with, described heat emission hole is sector structure, and heat emission hole is in around axis hole Circular evenly distributed, arrangement diameter of a circle is 52mm, and radiating hole number is 4, and described rotor mounting hole is circle, a diameter of 2.5mm, it is staggered with heat emission hole, quantity is 4, and described winding slot is trapezoidal shape, and shorter one side sets opening 8, Winding slot surrounds the rounded arrangement of rotor hole, and quantity is 12, and described Hall plate mounting groove quantity is 3, is arranged on adjacent Three winding slots on, Hall plate installation channel opening is trapezoid-shaped openings, A/F 3mm.
Motor specific experiment effect after improvement is as follows:As can be seen that highly efficient permanent magnet brushless motor proposed by the present invention, Efficiency high, electric current is low, and moment of torsion is big, has obvious advantage.
Described above is only the preferred embodiment of the present invention, it should be pointed out that:For the ordinary skill people of the art For member, under the premise without departing from the principles of the invention, some improvements and modifications can also be made, these improvements and modifications also should It is considered as protection scope of the present invention.

Claims (6)

1. a kind of highly efficient permanent magnet brushless motor, including motor housing, rotor and stator, described rotor be superimposed by rotor punching and Into described stator is formed by stacking by stator punching, it is characterised in that:Described rotor punching is disposed with axle from inside to outside Hole, heat emission hole, rotor mounting hole and lobe 8, the spacing between lobe are 24.5mm, and the center of lobe is also provided with circular groove, circle The a diameter of 1.5mm of groove, described stator punching encloses from inside to outside is disposed with rotor hole, winding slot and stator mounting hole, institute The stator punching stated also includes Hall plate mounting groove.
2. highly efficient permanent magnet brushless motor according to claim 1, it is characterised in that:It is additionally provided with described axis hole inwardly Raised spacer block.
3. highly efficient permanent magnet brushless motor according to claim 1, it is characterised in that:Described heat emission hole is sector structure, Heat emission hole is rounded evenly distributed around axis hole, and quantity is 4.
4. highly efficient permanent magnet brushless motor according to claim 1, it is characterised in that:Described rotor mounting hole is circle, It is staggered with heat emission hole, quantity is 4.
5. highly efficient permanent magnet brushless motor according to claim 1, it is characterised in that:Described winding slot is trapezoidal shape, Shorter one side sets opening, and winding slot surrounds the rounded arrangement of rotor hole, and quantity is 12.
6. highly efficient permanent magnet brushless motor according to claim 1, it is characterised in that:Described Hall plate mounting groove quantity is 3, it is arranged on three adjacent winding slots, Hall plate installation channel opening is trapezoid-shaped openings, A/F 3mm.
CN201610790035.9A 2016-08-31 2016-08-31 A kind of highly efficient permanent magnet brushless motor Pending CN107800258A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201610790035.9A CN107800258A (en) 2016-08-31 2016-08-31 A kind of highly efficient permanent magnet brushless motor

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201610790035.9A CN107800258A (en) 2016-08-31 2016-08-31 A kind of highly efficient permanent magnet brushless motor

Publications (1)

Publication Number Publication Date
CN107800258A true CN107800258A (en) 2018-03-13

Family

ID=61528626

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201610790035.9A Pending CN107800258A (en) 2016-08-31 2016-08-31 A kind of highly efficient permanent magnet brushless motor

Country Status (1)

Country Link
CN (1) CN107800258A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109245341A (en) * 2018-06-29 2019-01-18 台州创普机电有限公司 DC brushless motor

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109245341A (en) * 2018-06-29 2019-01-18 台州创普机电有限公司 DC brushless motor

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WD01 Invention patent application deemed withdrawn after publication
WD01 Invention patent application deemed withdrawn after publication

Application publication date: 20180313