CN107800235B - Liquid cooling self-circulation casing of high-power density permanent magnet motor - Google Patents

Liquid cooling self-circulation casing of high-power density permanent magnet motor Download PDF

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Publication number
CN107800235B
CN107800235B CN201711238030.6A CN201711238030A CN107800235B CN 107800235 B CN107800235 B CN 107800235B CN 201711238030 A CN201711238030 A CN 201711238030A CN 107800235 B CN107800235 B CN 107800235B
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China
Prior art keywords
motor
liquid
shell
cooling
permanent magnet
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CN107800235A (en
Inventor
陶大军
郭成光
吕飞
杨敬沫
窦庆鹏
吴建晓
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Harbin University of Science and Technology
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Harbin University of Science and Technology
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Classifications

    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K5/00Casings; Enclosures; Supports
    • H02K5/04Casings or enclosures characterised by the shape, form or construction thereof
    • H02K5/20Casings or enclosures characterised by the shape, form or construction thereof with channels or ducts for flow of cooling medium
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K5/00Casings; Enclosures; Supports
    • H02K5/04Casings or enclosures characterised by the shape, form or construction thereof
    • H02K5/18Casings or enclosures characterised by the shape, form or construction thereof with ribs or fins for improving heat transfer
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K9/00Arrangements for cooling or ventilating
    • H02K9/19Arrangements for cooling or ventilating for machines with closed casing and closed-circuit cooling using a liquid cooling medium, e.g. oil
    • H02K9/20Arrangements for cooling or ventilating for machines with closed casing and closed-circuit cooling using a liquid cooling medium, e.g. oil wherein the cooling medium vaporises within the machine casing
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P80/00Climate change mitigation technologies for sector-wide applications
    • Y02P80/30Reducing waste in manufacturing processes; Calculations of released waste quantities
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/64Electric machine technologies in electromobility

Abstract

A novel liquid cooling self-circulation shell of a high-power density permanent magnet motor belongs to the technical field of motors. The technical key points of the invention are as follows: the cooling device comprises a motor outer shell, an intermediate layer and a motor inner shell, wherein the three parts are coaxially arranged from outside to inside, and two ends of the three parts are connected through annular baffles to form a cooling chamber; the upper part of the middle layer is provided with an upper arc-shaped notch, the edge of the upper arc-shaped notch is provided with a baffle plate, an evaporation chamber is formed between the baffle plate and the motor inner shell as well as between the baffle plate and the motor outer shell, and the lower part of the middle layer is provided with a lower arc-shaped notch; the upper part of the motor shell is provided with a liquid injection pipe, the lower part of the motor shell is provided with a liquid discharge pipe, and cooling liquid is injected into the cooling cavity through the liquid injection pipe. The invention effectively solves the problems of energy waste and inconvenient transportation and disassembly caused by the need of external water source and water circulation power supply due to poor heat dissipation effect and high material cost of the traditional liquid cooling high-power density permanent magnet motor shell in a closed environment.

Description

Liquid cooling self-circulation casing of high-power density permanent magnet motor
Technical Field
The invention relates to a liquid cooling shell of a permanent magnet motor, in particular to a novel liquid cooling self-circulation shell of a high-power density permanent magnet motor, and belongs to the technical field of motors.
Background
In a closed environment, a traditional water cooling system of a high-power density permanent magnet motor circulates cooling water by installing a water pump for providing power outside a shell of the high-power density permanent magnet motor, and the traditional water cooling system usually needs an external heat dissipation device. The power pump and the heat dissipating device not only increase the running cost of the motor and cause energy waste, but also limit the service performance and the service life of the shell of the high-power density permanent magnet motor, and hardly meet the requirements of energy conservation and environmental protection of the water cooling system of the high-power density permanent magnet motor in a closed environment.
Because the traditional cooling system in the closed environment needs an external power pump and a heat dissipation device, the disassembly and the transportation of the shell of the permanent magnet motor with high power density are inconvenient.
Disclosure of Invention
The following presents a simplified summary of the invention in order to provide a basic understanding of some aspects of the invention. It should be understood that this summary is not an exhaustive overview of the invention. It is not intended to identify key or critical elements of the invention or to delineate the scope of the invention. Its purpose is to present some concepts in a simplified form as a prelude to the more detailed description that is discussed later.
In view of the above, the present invention provides a novel high power density permanent magnet motor liquid cooling self-circulation casing to at least solve the problems of high operation cost, resource waste, and inconvenience in disassembly and transportation of the high power density permanent magnet motor casing due to the existence of an external power pump and a heat dissipating device in a closed environment.
The invention provides a novel liquid cooling self-circulation shell of a high-power density permanent magnet motor, which comprises a motor outer shell, an intermediate layer and a motor inner shell, wherein the three parts are coaxially arranged from outside to inside, and two ends of the three parts are connected through an annular baffle plate to form a cooling cavity; the upper part of the middle layer is provided with an upper arc-shaped notch, the edge of the upper arc-shaped notch is provided with a baffle plate, an evaporation chamber is formed between the baffle plate and the motor inner shell as well as between the baffle plate and the motor outer shell, and the lower part of the middle layer is provided with a lower arc-shaped notch; the liquid injection pipe is arranged on the upper portion of the motor shell, the liquid discharge pipe is arranged on the lower portion of the motor shell, the installation position of the liquid injection pipe corresponds to the upper circular arc-shaped notch, the installation position of the liquid discharge pipe corresponds to the lower circular arc-shaped notch, and cooling liquid is injected into the cooling cavity through the liquid injection pipe.
In the invention, the middle layer divides the cooling liquid into an inner layer and an outer layer, thereby accelerating the cooling circulation of the liquid. The partition plate is contacted with the liquid level of the cooling liquid, so that the volume of the evaporation chamber is increased, the evaporation area of the liquid is increased, and the inner-layer liquid can only evaporate after absorbing heat and cannot directly flow to the outer layer. The lower arc-shaped notch at the lower part of the middle layer is communicated with the motor outer shell and the motor inner shell, so that the liquid at two sides of the middle layer is kept at the same height, and the liquid can be effectively recycled.
Further: the motor outer shell is made of an aluminum alloy material, aluminum radiating fins are arranged outside the motor outer shell, the motor inner shell is made of an aluminum material, the middle layer is made of an aluminum alloy material, and an insulating and heat-insulating layer is coated on the middle layer. By the arrangement, the material cost is reduced, and the heat insulation function is realized, so that the evaporation rate of liquid is increased.
Further: the upper part of the motor shell is provided with a pressure detection pipe, the mouth of the pressure detection pipe is provided with a pressure detection valve, and the installation position of the pressure detection pipe corresponds to the upper circular arc-shaped notch. The pressure detecting valve is used for detecting the pressure in the shell, and the pressure detecting valve is opened when the pressure in the shell reaches a certain value, so that the shell is effectively prevented from deforming.
Further: the aluminum heat dissipation fins are hollow structures. By the arrangement, material cost is saved, heat dissipation area of the shell is increased, and cooling time of liquid is shortened.
Further: the axial distance between the motor inner shell and the middle layer is equal to the axial distance between the motor outer shell and the middle layer.
Further: the bottom of the motor shell is provided with supporting feet. The arrangement is beneficial to the stability of the device.
Further: the mouth of the liquid injection pipe is provided with a pipe cover, and the mouth of the liquid discharge pipe is provided with a pipe plug. So set up, convenient to use.
Further: the annular baffle is made of metal materials. By the arrangement, the material cost is saved.
Further: the end covers are arranged at two ends of the liquid cooling self-circulation shell of the novel high-power density permanent magnet motor.
The beneficial effects are that:
the invention injects a certain amount of cooling liquid into the shell, and divides the cooling liquid into an inner layer and an outer layer by the middle layer. The inner layer liquid is heated and then quickly evaporated in an evaporating chamber formed by the partition plate, the motor inner shell and the motor outer shell, the motor outer shell with relatively low upper layer temperature is encountered to be liquefied, and the outer layer liquid flows into the outer layer along the inner wall of the annular motor outer shell. The invention effectively solves the problems of energy waste and inconvenient transportation and disassembly caused by the need of external water source and water circulation power supply due to poor heat dissipation effect and high material cost of the traditional liquid cooling high-power density permanent magnet motor shell in a closed environment.
Drawings
FIG. 1 is a five eighth cross-sectional view of a novel high power density permanent magnet motor liquid cooled self-circulation housing of the present invention;
FIG. 2 is a side cross-sectional view of one half of a liquid cooled self-circulating housing of a novel high power density permanent magnet motor according to the present invention;
FIG. 3 is a front cross-sectional view of one half of a liquid cooled self-circulating housing of a novel high power density permanent magnet motor according to the present invention;
FIG. 4 is a cross-sectional view of the internal structure of a liquid-cooled self-circulating casing of a novel high-power density permanent magnet motor according to the present invention;
in the figure: 1, a motor housing; 2, an inner shell of the motor; 3, an intermediate layer; 4 aluminum heat dissipation fins; 5 a partition board; 6, end covers; 7, a liquid injection pipe; 8, a pipe cover; 9, a pressure detecting tube; 10, detecting a pressure valve; 11 liquid discharge pipes; 12 pipe plugs; 13 supporting feet; 14 lower arc-shaped cuts; 15 evaporation chambers; 16 annular baffles.
Detailed Description
Exemplary embodiments of the present invention will be described hereinafter with reference to the accompanying drawings. In the interest of clarity and conciseness, not all features of an actual implementation are described in this specification. It will of course be appreciated that in the development of any such actual embodiment, numerous implementation-specific decisions must be made in order to achieve the developer's specific goals, such as compliance with system-and business-related constraints, and that these constraints will vary from one implementation to another. Moreover, it will be appreciated that such a development effort might be complex and time-consuming, but would nevertheless be a routine undertaking for those of ordinary skill in the art having the benefit of this disclosure.
It should be noted here that, in order to avoid obscuring the present invention due to unnecessary details, only the device structures and/or processing steps closely related to the solution according to the present invention are shown in the drawings, while other details not greatly related to the present invention are omitted.
Examples: the embodiment shown in fig. 1-4 provides a novel high-power density permanent magnet motor liquid cooling self-circulation shell, which comprises a motor shell 1, an intermediate layer 3 and a motor inner shell 2, wherein the three parts are coaxially arranged from outside to inside, two ends of the three parts are connected through an annular baffle 16 to form a cooling cavity, the intermediate layer divides cooling liquid into an inner layer and an outer layer, the inner layer liquid is heated and rapidly evaporated into gas in an evaporation chamber 15, and the gas is heated by the inner wall of the motor shell 1 with relatively low temperature, liquefied into liquid and flows to the outer layer along the inner wall, so that the cooling circulation of the liquid is accelerated; the upper part of the middle layer 3 is provided with an upper arc-shaped notch, the edge of the upper arc-shaped notch is provided with a baffle plate 5, an evaporation chamber 15 is formed between the baffle plate 5 and the motor inner shell 2 and between the baffle plate 5 and the motor outer shell 1, and the baffle plate is contacted with the liquid level of cooling liquid, so that the volume of the evaporation chamber is increased, the evaporation area of liquid is increased, the inner layer liquid can only evaporate after absorbing heat and can not directly flow to the outer layer, the lower part of the middle layer 3 is provided with a lower arc-shaped notch 14, and the lower arc-shaped notch at the lower part of the middle layer is communicated with the motor outer shell and the motor inner shell, so that the liquid at two sides of the middle layer is kept at the same height, and the liquid can be effectively recycled; the upper part of the motor shell 1 is provided with a liquid injection pipe 7, the lower part of the motor shell 1 is provided with a liquid discharge pipe 11, the installation position of the liquid injection pipe 7 corresponds to the upper circular arc-shaped notch, the installation position of the liquid discharge pipe 11 corresponds to the lower circular arc-shaped notch 14, and cooling liquid is injected into the cooling cavity through the liquid injection pipe 7; the motor outer shell 1 is made of an aluminum alloy material, aluminum heat dissipation fins 4 are arranged outside the motor outer shell, the motor inner shell 2 is made of an aluminum material, the middle layer 3 is made of an aluminum alloy material, and an insulating and heat-insulating layer is coated on the middle layer 3. By the arrangement, the material cost is reduced, and the heat insulation function is realized, so that the evaporation rate of liquid is increased. The upper part of the motor shell 1 is provided with a pressure detection tube 9, the orifice of the pressure detection tube 9 is provided with a pressure detection valve 10, and the installation position of the pressure detection tube 9 corresponds to the upper arc-shaped notch. The pressure detecting valve is used for detecting the pressure in the shell, and the pressure detecting valve is opened when the pressure in the shell reaches a certain value, so that the shell is effectively prevented from deforming. The aluminum heat dissipation fins 4 are hollow structures. By the arrangement, material cost is saved, heat dissipation area of the shell is increased, and cooling time of liquid is shortened. The axial distance between the motor inner shell 2 and the middle layer 3 is equal to the axial distance between the motor outer shell 1 and the middle layer 3. The bottom of the motor housing 1 is provided with supporting feet 13. The arrangement is beneficial to the stability of the device. The mouth of the liquid injection pipe 7 is provided with a pipe cover 8, and the mouth of the liquid discharge pipe 11 is provided with a pipe plug 12. So set up, convenient to use. The annular baffle 16 is made of a metal material. The end covers 6 are arranged at two ends of the liquid cooling self-circulation shell of the novel high-power density permanent magnet motor.
Although the embodiments of the present invention are described above, the present invention is not limited to the embodiments adopted for the purpose of facilitating understanding of the technical aspects of the present invention. Any person skilled in the art can make any modification and variation in form and detail without departing from the core technical solution disclosed in the present invention, but the scope of protection defined by the present invention is still subject to the scope defined by the appended claims.

Claims (7)

1. The utility model provides a high power density permanent magnet machine liquid cooling self-loopa casing which characterized in that: comprises three parts, namely a motor outer shell (1), an intermediate layer (3) and a motor inner shell (2), wherein the three parts are coaxially arranged from outside to inside, and two ends of the three parts are connected through an annular baffle (16) to form a cooling cavity; an upper circular arc notch is formed in the upper portion of the middle layer (3), a partition plate (5) is mounted at the edge of the upper circular arc notch, an evaporation chamber (15) is formed between the partition plate (5) and the motor inner shell (2) and between the partition plate and the motor outer shell (1), and a lower circular arc notch (14) is formed in the lower portion of the middle layer (3); the upper part of the motor shell (1) is provided with a liquid injection pipe (7), the lower part of the motor shell (1) is provided with a liquid discharge pipe (11), the installation position of the liquid injection pipe (7) corresponds to the upper circular arc-shaped notch, the installation position of the liquid discharge pipe (11) corresponds to the lower circular arc-shaped notch (14), and cooling liquid is injected into the cooling cavity through the liquid injection pipe (7);
injecting cooling liquid into the shell, dividing the cooling liquid into an inner layer and an outer layer by using the middle layer, quickly evaporating the inner layer liquid in an evaporating chamber formed by the partition plate, the motor inner shell and the motor outer shell after being heated, liquefying the inner layer liquid by encountering the motor outer shell with relatively low upper layer temperature, and flowing into the outer layer along the inner wall of the annular motor outer shell, wherein the outer layer liquid flows into the inner layer through a lower arc-shaped notch at the lower part of the middle layer to supplement the inner layer liquid due to the fact that the inner layer and the outer layer are the same in pressure, so that the self circulation of the liquid is realized;
the motor outer shell (1) is made of an aluminum alloy material, aluminum radiating fins (4) are arranged outside the motor outer shell, the motor inner shell (2) is made of an aluminum material, the middle layer (3) is made of an aluminum alloy material, and an insulating and heat-insulating layer is coated on the middle layer (3);
the motor is characterized in that a pressure detection tube (9) is arranged on the upper portion of the motor shell (1), a pressure detection valve (10) is arranged at a tube orifice of the pressure detection tube (9), and the installation position of the pressure detection tube (9) corresponds to the upper arc-shaped notch.
2. The high power density permanent magnet motor liquid cooling self-circulation enclosure of claim 1, wherein: the aluminum heat dissipation fins (4) are hollow structures.
3. The high power density permanent magnet motor liquid cooled self-circulating housing according to claim 1 or 2, wherein: the axial distance between the motor inner shell (2) and the middle layer (3) is equal to the axial distance between the motor outer shell (1) and the middle layer (3).
4. The high power density permanent magnet motor liquid cooling self-circulation enclosure of claim 1, wherein: the bottom of the motor shell (1) is provided with supporting feet (13).
5. The high power density permanent magnet motor liquid cooled self-circulating housing of claim 1 or 4, wherein: the pipe orifice of the liquid injection pipe (7) is provided with a pipe cover (8), and the pipe orifice of the liquid discharge pipe (11) is provided with a pipe plug (12).
6. The high power density permanent magnet motor liquid cooling self-circulation enclosure of claim 1, wherein: the annular baffle (16) is made of metal materials.
7. The high power density permanent magnet motor liquid cooling self-circulation enclosure of claim 1, wherein: end covers (6) are arranged at two ends of the liquid cooling self-circulation shell of the high-power density permanent magnet motor.
CN201711238030.6A 2017-11-30 2017-11-30 Liquid cooling self-circulation casing of high-power density permanent magnet motor Active CN107800235B (en)

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CN107800235B true CN107800235B (en) 2024-03-12

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Publication number Priority date Publication date Assignee Title
WO2021065240A1 (en) * 2019-09-30 2021-04-08 日本電産株式会社 Motor

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FR2840122A1 (en) * 2002-05-23 2003-11-28 Renault Sa Electrical machine cooled by liquid circulation has cylindrical stator with cavities to house windings and co-axial inserts which channel cooling liquid axially through the winding housings
CN1889334A (en) * 2005-06-29 2007-01-03 中国科学院电工研究所 External water channel evaporative cooling horizontal motor
CN102055283A (en) * 2011-01-18 2011-05-11 北京鹏发欣光电力电子科技有限公司 Evaporation cooling permanent magnet motor
CN102820738A (en) * 2012-08-17 2012-12-12 中国科学院电工研究所 Spray type motor stator evaporative cooling system
CN103280926A (en) * 2013-05-06 2013-09-04 中国科学院电工研究所 Clamping stator evaporative cooling device
CN103595173A (en) * 2013-10-24 2014-02-19 北京交通大学 Evaporative cooling type metallic shield for end portion of turbonator
CN103986280A (en) * 2014-03-21 2014-08-13 浙江润祁节能科技有限公司 Microchannel type motor thermal module cooler
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