CN107800213A - Combined high-speed permanent magnet machine rotor and its manufacture method - Google Patents

Combined high-speed permanent magnet machine rotor and its manufacture method Download PDF

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Publication number
CN107800213A
CN107800213A CN201710963743.2A CN201710963743A CN107800213A CN 107800213 A CN107800213 A CN 107800213A CN 201710963743 A CN201710963743 A CN 201710963743A CN 107800213 A CN107800213 A CN 107800213A
Authority
CN
China
Prior art keywords
permanent magnets
permanent magnet
axle
magnet machine
machine rotor
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201710963743.2A
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Chinese (zh)
Inventor
毕刘新
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Tianjin Feixuan Science And Technology Co Ltd
Tianjin Feixuan High-Speed Motor Technology Co Ltd
Original Assignee
Tianjin Feixuan Science And Technology Co Ltd
Tianjin Feixuan High-Speed Motor Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Tianjin Feixuan Science And Technology Co Ltd, Tianjin Feixuan High-Speed Motor Technology Co Ltd filed Critical Tianjin Feixuan Science And Technology Co Ltd
Priority to CN201710963743.2A priority Critical patent/CN107800213A/en
Publication of CN107800213A publication Critical patent/CN107800213A/en
Pending legal-status Critical Current

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Classifications

    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K1/00Details of the magnetic circuit
    • H02K1/06Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/22Rotating parts of the magnetic circuit
    • H02K1/27Rotor cores with permanent magnets
    • H02K1/2706Inner rotors
    • H02K1/272Inner rotors the magnetisation axis of the magnets being perpendicular to the rotor axis
    • H02K1/274Inner rotors the magnetisation axis of the magnets being perpendicular to the rotor axis the rotor consisting of two or more circumferentially positioned magnets
    • H02K1/2753Inner rotors the magnetisation axis of the magnets being perpendicular to the rotor axis the rotor consisting of two or more circumferentially positioned magnets the rotor consisting of magnets or groups of magnets arranged with alternating polarity
    • H02K1/278Surface mounted magnets; Inset magnets
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K15/00Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
    • H02K15/02Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies
    • H02K15/03Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies having permanent magnets

Abstract

The present invention relates to a kind of combined high-speed permanent magnet machine rotor and its manufacture method, described rotor is made up of axle, permanent magnets, copper foil, carbon fiber, the body of axle has wrapped permanent magnets, metal foil, high strength fibre successively from the inside to surface, the position for being used to fix permanent magnets on the body of the axle forms recess by lathe process, its both ends is machined for limiting the boss of the permanent magnets, this is different from prior art, and prior art is to form end by interference fit.In the present invention, the boss at both ends can stop that the part of centre moves left and right, most important for high speed rotational structure.This and integrally formed production technology, significantly enhance the integrally-built stability of rotor.

Description

Combined high-speed permanent magnet machine rotor and its manufacture method
Technical field
The invention belongs to high-speed electric expreess locomotive field, and in particular to a kind of combined high-speed permanent magnet machine rotor and its manufacturer Method.
Background technology
The main flow structure of current high speed permanent magnet motor rotor is as shown in figure 1, permanent magnet is pasted in the outer surface of magnetic conductive axis 1 with glue Block 2, then outer ring is followed successively by metallic shield set 3 (aluminium set either copper sheathing) and carbon fiber sheath 4, last both ends add not magnetic conduction Pressing plate 5 is compressed for protecting permanent magnet blocks 2.The major defect of the structure is:
(1) the metallic shield set outside permanent magnet and carbon fiber sheath are required for after being fabricated separately, and are then passed through The amount of being full of is set with, and the method for use generally requires rotor progress liquid nitrogen cooling suit and either axially adds very big pressure to be pressed Dress, this manufacture craft are extremely complex and inefficient;
(2) permanent magnet often first magnetizes, its powerful magnetic force, assembling can be made extremely difficult, easily cause assembler People is injured;
(3) in order to protect permanent magnet, often both ends will also increase end plate by being interference fitted.
The content of the invention
The present invention is for permanent magnet machine rotor manufacturing process in the prior art is complicated, manufacture efficiency is low, assembling is difficult dangerous The problem of big, disclose a kind of method for manufacturing rotor of more handy and safe and rotor rational in infrastructure.Specifically disclose one The manufacture method of kind combined high-speed permanent magnet machine rotor, composite permanent magnet motor rotor are fine by axle, permanent magnets, metal foil, carbon The step of dimension is formed, and above-mentioned metal foil is the metal of conductive metal foil, preferably good conductivity, and it is manufactured is as follows:
S1:The axle of processing rotor, the middle of the axle form recess, and boss is left in both sides;
S2:Permanent magnets are made up of some small permanent magnets, with glue by ring of the small permanent magnets along axle and axial seamless unoccupied place It is adhered on axle, is in line between the small permanent magnets along the ring and axial direction of axle;
S3:The permanent magnets that the small permanent magnets are spliced into are wound with metal foil, winding gross thickness is according to collection skin effect The depth of penetration answered determines;
S4:The outer surface that metal foil is wrapped up is wound with high strength fibre;
S5:Selection resin passes through wet-winding craft;
S6:Solidified resin;
S7:High strength fibre surface is finished;
S8:Overall magnetize is carried out to rotor.
Preferably, in step s3, metal foil most in one layer and one layer of outermost be bonded by glue, mid-wrap Process applies tension force, and stress is no more than its yield strength caused by tension force.
The permanent magnet machine rotor produced according to upper art method, the body of axle have wrapped permanent magnetism successively from the inside to surface Block, metal foil, high strength fibre, the position for being used to fix permanent magnets on the body of the axle form recess by lathe process, Its both ends is machined for limiting the boss of the permanent magnets, and this is different from prior art, and prior art is to pass through interference Cooperatively form end.In the present invention, the boss at both ends can stop that the part of centre moves left and right, for high speed rotational structure extremely Close important.This and integrally formed production technology, significantly enhance the integrally-built stability of rotor.
Preferably, the permanent magnets that the recess of axle wraps are spliced to form by the small permanent magnets of some piecemeals, described small Permanent magnets adapt to axle camber structure.Permanent magnet, which crosses conference, causes compacting sintering process yields low, therefore the permanent magnetism of big motor Body can not make whole cylinder type, the particularly motor in more than 50KW, and permanent magnet can not make whole cylinder type. In the present invention, small permanent magnets are the arcuate structure of piecemeal, and the quantity of circumferential and axial pastes small permanent magnets as desired.Small permanent magnetism Block does not magnetize, easily can be adhered to by glue on axle.Small permanent magnets ring and axially filling are full, alignment arrangement, it is small forever There can be small gap between magnetic patch, but it is uniform, and also gap is smaller better.
Preferably, the gap that small permanent magnets are spliced to form is in line.Because small permanent magnets are polarizeds, identical polar Permanent magnet to align, otherwise can cancel out each other magnetic field).
Preferably, the metal foil is wrapped in permanent magnets, and winding gross thickness determines according to kelvin effect, the copper foil When being wrapped in permanent magnets, one layer of most the inside and outermost are bonded using glue, the preferred epoxies of glue, are primarily due to carbon fibre Dimension solidification needs to use and epoxy resin, the thickness range of the metal foil is 0.1-0.2mm.
Copper foil thickness in monolayer is that d=0.1mm or so copper foil is optimal, the total length that width L covers for magnet steel, or magnetic The one of the integer point of steel covering total length, winding gross thickness Δ determines according to kelvin effect.
It is introduced below by taking red copper as an example,
The magnetic conductivity of μ-material, unit H/m, the π * 10 of magnetic conductivity 4 of red copper-7H/m;
The electrical conductivity of σ-material, unit S/m, the electrical conductivity 5.8*10 of red copper7S/m;
F-electromagnetic frequency, unit Hz, the carrier frequency of frequency converter is generally taken, this place takes 8kHz.
The depth of penetration of Δ=kelvin effect, by μ, σ, f numerical value substitute into (1) formula, calculate Δ=0.74*10-3m;
Preferably, the thickness of the metal foil is 0.1mm, because 0.1mm metal foil is easily bought, it is too thick soft Toughness deficiency is too thin to be easily damaged.
Preferably, high strength fibre described above can select carbon fiber, Kev to draw either glass fibre, and this three Kind of fiber has the advantages of high intensity, high-modulus and low-density, and in engineering most frequently with fiber, technical maturity can Lean on.
Preferably, the metal foil of the good conductivity such as metal foil red copper, aluminium, silver.
The present invention is relative to prior art, advantage:
(1) pretightning force winding is applied using copper foil outside permanent magnet and carries out higher hamonic wave magnetic field shielding, substitute traditional gold Belong to sheath, it is not necessary to which accurate protective metal shell Vehicle Processing, material caused by reducing Vehicle Processing and manpower waste;
(2) it is set with after the shaping of traditional fiber jacket and then finishing, and the heat of the high strength fibre sheath such as carbon fiber The coefficient of expansion is almost 0, and suit is extremely difficult, and this mode is unserviceable in the present invention, using carbon fiber or triumphant The high strength fibres such as Fu La apply pretightning force and carry out Wet Winding Process solidification, can strengthen the stability of rotor;
(3) rotor is unified curing molding and then magnetized after being carried out using magnet charger to rotor, instead preceding permanent magnet First magnetize the assembly technology assembled afterwards.The mode of magnetizing can avoid the magnetic force of permanent magnet assembling process afterwards, therefore assemble simple, essence Degree is high, will not produce the situation for causing injury to personnel because permanent magnet magnetic force is excessive.
Brief description of the drawings
In order to illustrate more clearly of the present invention, the required accompanying drawing used is simply situated between in being described below to embodiment Continue.It should be evident that drawings in the following description are only the description to embodiments of the invention, for ordinary skill For personnel, without having to pay creative labor, simple deformation or title can also be carried out according to technical scheme Change, or customary means is taken, goal of the invention can also be realized.
Fig. 1:Prior art axial, cross-sectional view
Fig. 2:A kind of axial, cross-sectional view of combined high-speed permanent magnet machine rotor
Fig. 3:A kind of circumferential section figure of combined high-speed permanent magnet machine rotor
Embodiment
With reference to embodiment, the present invention is described in further detail, following examples be explanation of the invention and The invention is not limited in following examples.
Embodiment 1
As shown in Figure 2,3, present embodiment discloses a kind of combined high-speed permanent magnet machine rotor manufacture method, and according to The product that this method is produced.The step of it is produced is as follows:
Axle 1 is permeability magnetic material, and the present embodiment uses No. 45 steel, is processed into structure shown in Fig. 2, and there is a recess centre, Boss is left in both sides, and it acts on the effect such as prior art end plates 5 (such as Fig. 1), can stop that the part of centre moves left and right, It is most important for high speed rotational structure.
In this programme, permanent magnets 2 are made up of some small permanent magnets, and small permanent magnets are arcuate structure, the number of circumferential and axial Amount is pasted as desired.Permanent magnets 2 do not magnetize, can be easily adhered on axle 1 by glue.Permanent magnets 2 by it is small forever Magnetic patch is full in ring and axially filling, alignment arrangement, and the gap between permanent magnets 2 will be in line.
Then entered with red copper foil 3 and permanent magnets are wound, the thickness in monolayer d=0.1mm of red copper foil 3 in the present embodiment, Width L is the total length of permanent magnets covering, or the one of the integer point of permanent magnets covering total length, winding gross thickness Δ according to Kelvin effect determines.
The magnetic conductivity of μ-material, unit H/m, the π * 10 of magnetic conductivity 4 of red copper-7H/m;
The electrical conductivity of σ-material, unit S/m, the electrical conductivity 5.8*10 of red copper7S/m;
F-electromagnetic frequency, unit Hz, the carrier frequency of frequency converter is generally taken, this place takes 8kHz.
The depth of penetration of Δ=kelvin effect, unit m, by μ, σ, f numerical value substitute into formula, calculate Δ=0.74*10- 3m;
Then the winding number of plies of the present embodiment is Δ/d=7.4 layers, and round numbers is 8 layers.In order to prevent releasing, copper foil first The ending of layer and last layer is bonded by glue, and mid-wrap process applies tension force, and stress can not surpass caused by tension force Cross its yield strength.
After the glue curing of copper foil to be bonded, start the winding of high strength fibre, high strength fibre selection carbon fiber.So Suitable resin is selected to pass through wet-winding craft according to fiber feature afterwards.The present embodiment selects carbon fiber, Choice of Resin high temperature Epoxies, the present embodiment are reachable from the epoxy resin of Da Sen companies, model DS -900, its specification such as following table, temperature in use 200℃。
Rotor after winding, is integrally placed in incubator, and the temperature and time of solidification is set according to resin solidification requirement.
Rotor after solidification, its permanent magnets, red copper foil, carbon fiber wire and resin have been fully cured integrally.Then Carbon fiber surface is finish-machined to final size.
Rotor number of pole-pairs and magnetizing direction design magnetized head according to required for final, then carry out overall fill to rotor Magnetic.For high-speed electric expreess locomotive, the number of pole-pairs of its rotor is usually 1 or 2, and magnetizing direction is usually parallel magnetization or radially filled Magnetic.
Described above is only the preferred embodiment of the present invention, it is noted that for the ordinary skill people of the art Member, without departing from the inventive concept of the premise, can also make some improvements and modifications, these improvements and modifications also should be regarded as In protection scope of the present invention.Although the present invention is disclosed as above with embodiment, it is not limited to the protection of the present invention Scope, any technical staff for being familiar with this technology, in the variation and retouching made without departing from the spirit and scope of the invention, Protection scope of the present invention all should be belonged to.

Claims (10)

  1. A kind of 1. combined high-speed permanent magnet machine rotor, it is characterised in that it is made up of axle, permanent magnets, copper foil, carbon fiber, it is described The body of axle wraps permanent magnets, the metal foil with conducting function, high strength fibre, the axle sheet successively from the inside to surface The position that body is used to fix permanent magnets forms recess, and its both ends has the boss for limiting the permanent magnets.
  2. A kind of 2. combined high-speed permanent magnet machine rotor as claimed in claim 1, it is characterised in that the recess parcel of the axle Fixed permanent magnets are spliced to form by the small permanent magnets of some piecemeals, and the small permanent magnets adapt to axle camber structure.
  3. A kind of 3. combined high-speed permanent magnet machine rotor as claimed in claim 2, it is characterised in that the small permanent magnets splicing The gap of formation is in line.
  4. 4. any one combined high-speed permanent magnet machine rotor as described in claims 1 to 3, it is characterised in that the metal Paper tinsel is wrapped in permanent magnets, and winding gross thickness determines according to kelvin effect, when the metal foil is wrapped in permanent magnets, most the inside And one layer of outermost is bonded using glue, the thickness range of the metal foil is 0.1mm-0.2mm.
  5. 5. any one combined high-speed permanent magnet machine rotor as described in claims 1 to 3, it is characterised in that the metal The thickness of paper tinsel is 0.1mm.
  6. 6. a kind of combined high-speed permanent magnet machine rotor as claimed in claim 4, it is characterised in that the glue is epoxies Glue.
  7. 7. any one combined high-speed permanent magnet machine rotor as described in claims 1 to 3, it is characterised in that described height Strength is carbon fiber, Kev is drawn or glass fibre.
  8. 8. any one combined high-speed permanent magnet machine rotor as described in claims 1 to 3, it is characterised in that described gold Category paper tinsel is red copper, aluminium or silver.
  9. 9. a kind of manufacture method of combined high-speed permanent magnet machine rotor, the combined type adjust permanent magnet machine rotor by axle, forever Magnetic patch, metal foil, carbon fiber composition, it is characterised in that comprise the following steps:
    S1:The axle of processing rotor, the middle of the axle form recess, and boss is left in both sides;
    S2:Permanent magnets are divided into some small permanent magnets, with glue is by ring of the small permanent magnets along axle and axially seamless unoccupied place is bonded Onto axle, the gap between the small permanent magnets is straight line;
    S3:The permanent magnets that the small permanent magnets are spliced into are wound with copper foil, winding gross thickness determines according to kelvin effect;
    S4:The outer surface that copper foil wraps up is wound with high strength fibre;
    S5:Selection resin passes through wet-winding craft;
    S6:Solidified resin;
    S7:High strength fibre surface is finished;
    S8:Overall magnetize is carried out to rotor.
  10. A kind of 10. manufacture method of combined high-speed permanent magnet machine rotor as claimed in claim 9, it is characterised in that:It is described In step S3, the copper foil most in one layer and one layer of outermost be bonded by glue, mid-wrap process applies tension force, because opening Stress is no more than its yield strength caused by power.
CN201710963743.2A 2017-10-17 2017-10-17 Combined high-speed permanent magnet machine rotor and its manufacture method Pending CN107800213A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
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Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
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Publications (1)

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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110048575A (en) * 2019-05-17 2019-07-23 陈益广 A kind of composite construction p-m rotor suitable for high-speed permanent magnetic synchronous motor
CN110676986A (en) * 2019-10-17 2020-01-10 新疆金风科技股份有限公司 Forming method of magnetic pole protective layer of outer rotor of motor
CN110994844A (en) * 2019-12-30 2020-04-10 沈阳工业大学 High-speed permanent magnet motor rotor with shielding layer
CN111654130A (en) * 2020-04-22 2020-09-11 天津大学 Composite rotor structure of energy storage flywheel high-speed permanent magnet synchronous motor
CN111725922A (en) * 2020-06-30 2020-09-29 稳力(广东)科技有限公司 Motor sheath device
CN111923395A (en) * 2020-09-16 2020-11-13 北京航空航天大学 Circumferential vertical winding preparation method for composite rotor of high-speed permanent magnet synchronous motor
CN113824227A (en) * 2021-08-25 2021-12-21 施宾德斯能源科技(苏州)有限公司 Sheath structure of motor rotor and preparation method
US11837935B2 (en) 2021-02-02 2023-12-05 Black & Decker, Inc. Canned brushless motor

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JPS58195460A (en) * 1982-05-11 1983-11-14 Toshiba Corp Rotor with permanent magnet
WO2010014640A2 (en) * 2008-07-28 2010-02-04 Direct Drive Systems, Inc. Electric machine
CN102013744A (en) * 2009-09-07 2011-04-13 株式会社安川电机 Rotating electrical machine and its manufacturing method
CN102044921A (en) * 2009-10-19 2011-05-04 通用电气公司 Magnetization of non-magnetized permanent magnet segments in electrical machines
CN105119408A (en) * 2015-09-09 2015-12-02 华中科技大学 High-speed permanent magnet motor protection device
CN204906030U (en) * 2014-12-01 2015-12-23 沈阳工业大学 High -speed permanent -magnet machine rotor of compound protection of multilayer
CN107710556A (en) * 2015-09-16 2018-02-16 三菱电机株式会社 The rotor and electric rotating machine of electric rotating machine

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JPS58195460A (en) * 1982-05-11 1983-11-14 Toshiba Corp Rotor with permanent magnet
WO2010014640A2 (en) * 2008-07-28 2010-02-04 Direct Drive Systems, Inc. Electric machine
CN102013744A (en) * 2009-09-07 2011-04-13 株式会社安川电机 Rotating electrical machine and its manufacturing method
CN102044921A (en) * 2009-10-19 2011-05-04 通用电气公司 Magnetization of non-magnetized permanent magnet segments in electrical machines
CN204906030U (en) * 2014-12-01 2015-12-23 沈阳工业大学 High -speed permanent -magnet machine rotor of compound protection of multilayer
CN105119408A (en) * 2015-09-09 2015-12-02 华中科技大学 High-speed permanent magnet motor protection device
CN107710556A (en) * 2015-09-16 2018-02-16 三菱电机株式会社 The rotor and electric rotating machine of electric rotating machine

Cited By (15)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110048575A (en) * 2019-05-17 2019-07-23 陈益广 A kind of composite construction p-m rotor suitable for high-speed permanent magnetic synchronous motor
CN110048575B (en) * 2019-05-17 2021-12-31 陈益广 Composite structure permanent magnet rotor suitable for high-speed permanent magnet synchronous motor
CN110676986A (en) * 2019-10-17 2020-01-10 新疆金风科技股份有限公司 Forming method of magnetic pole protective layer of outer rotor of motor
CN110676986B (en) * 2019-10-17 2024-02-27 北京金风科创风电设备有限公司 Forming method of magnetic pole protective layer of motor outer rotor
CN110994844A (en) * 2019-12-30 2020-04-10 沈阳工业大学 High-speed permanent magnet motor rotor with shielding layer
CN111654130A (en) * 2020-04-22 2020-09-11 天津大学 Composite rotor structure of energy storage flywheel high-speed permanent magnet synchronous motor
CN111654130B (en) * 2020-04-22 2022-08-09 天津大学 Composite rotor structure of energy storage flywheel high-speed permanent magnet synchronous motor
CN111725922A (en) * 2020-06-30 2020-09-29 稳力(广东)科技有限公司 Motor sheath device
CN111923395A (en) * 2020-09-16 2020-11-13 北京航空航天大学 Circumferential vertical winding preparation method for composite rotor of high-speed permanent magnet synchronous motor
US11837935B2 (en) 2021-02-02 2023-12-05 Black & Decker, Inc. Canned brushless motor
US11855521B2 (en) 2021-02-02 2023-12-26 Black & Decker, Inc. Brushless DC motor for a body-grip power tool
US11870316B2 (en) 2021-02-02 2024-01-09 Black & Decker, Inc. Brushless motor including a nested bearing bridge
US11876424B2 (en) 2021-02-02 2024-01-16 Black & Decker Inc. Compact brushless motor including in-line terminals
US11955863B2 (en) 2021-02-02 2024-04-09 Black & Decker Inc. Circuit board assembly for compact brushless motor
CN113824227A (en) * 2021-08-25 2021-12-21 施宾德斯能源科技(苏州)有限公司 Sheath structure of motor rotor and preparation method

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Application publication date: 20180313