CN107793448A - Alkyl phenyl tris phosphite of 3 hydroxyl 4 and preparation method thereof and the application as styrene analog thermoplastic elastomer age resistor - Google Patents

Alkyl phenyl tris phosphite of 3 hydroxyl 4 and preparation method thereof and the application as styrene analog thermoplastic elastomer age resistor Download PDF

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CN107793448A
CN107793448A CN201610806283.8A CN201610806283A CN107793448A CN 107793448 A CN107793448 A CN 107793448A CN 201610806283 A CN201610806283 A CN 201610806283A CN 107793448 A CN107793448 A CN 107793448A
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hydroxy
alkyl
phosphite triester
thermoplastic elastomer
aging
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CN107793448B (en
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江国防
张千帆
崔夫知
马德力
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China Petroleum and Chemical Corp
Sinopec Baling Co
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Sinopec Baling Co
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    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07FACYCLIC, CARBOCYCLIC OR HETEROCYCLIC COMPOUNDS CONTAINING ELEMENTS OTHER THAN CARBON, HYDROGEN, HALOGEN, OXYGEN, NITROGEN, SULFUR, SELENIUM OR TELLURIUM
    • C07F9/00Compounds containing elements of Groups 5 or 15 of the Periodic Table
    • C07F9/02Phosphorus compounds
    • C07F9/06Phosphorus compounds without P—C bonds
    • C07F9/08Esters of oxyacids of phosphorus
    • C07F9/141Esters of phosphorous acids
    • C07F9/145Esters of phosphorous acids with hydroxyaryl compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/49Phosphorus-containing compounds
    • C08K5/51Phosphorus bound to oxygen
    • C08K5/52Phosphorus bound to oxygen only
    • C08K5/524Esters of phosphorous acids, e.g. of H3PO3
    • C08K5/526Esters of phosphorous acids, e.g. of H3PO3 with hydroxyaryl compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2207/00Properties characterising the ingredient of the composition
    • C08L2207/04Thermoplastic elastomer

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  • Organic Chemistry (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
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  • General Health & Medical Sciences (AREA)
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Abstract

Application the invention discloses a kind of alkyl phenyl tris phosphite of 3 hydroxyl 4 and preparation method thereof and as styrene analog thermoplastic elastomer age resistor;The preparation method of the alkyl phenyl tris phosphite of 3 hydroxyl 4 is that resorcinol and monocarboxylic acid are carried out into friedel-crafts acylation, obtains 2,4 dihydroxy phenyl alkyl ketone compounds;2,4 dihydroxy phenyl alkyl ketone compounds obtain 4 alkyl-resorcin compounds by reducing carbonyl;The 4 alkyl-resorcin compound carries out esterification with phosphorus trichloride, produce, the alkyl phenyl tris phosphite of 3 hydroxyl 4 includes triphenyl phosphite structure and phenol type structure simultaneously, and a large amount of chain alkyls are introduced, there is the characteristics of resistance to volatilization, stability is good, can be used for styrene analog thermoplastic elastomer anti-aging, its dosage is few, significant effect, it is green, European Union's Reach laws and regulations requirements can be reached.

Description

3-hydroxy-4-alkyl phenyl phosphite triester, preparation method thereof and application thereof as styrene thermoplastic elastomer anti-aging agent
Technical Field
The invention relates to a phosphite triester compound, a preparation method thereof and application of the phosphite triester compound as an anti-aging agent of a styrene thermoplastic elastomer, in particular to application of 3-hydroxy-4-alkylphenyl phosphite triester in the aspect of anti-aging of the styrene thermoplastic elastomer, belonging to the field of anti-aging of the styrene thermoplastic elastomer.
Background
The general styrene thermoplastic elastomer is a high molecular substance obtained by polymerizing styrene and butadiene (or isoprene) serving as monomers, cyclohexane or normal hexane serving as a solvent and alkyl lithium serving as an initiator through an anionic solution. The main common styrenic thermoplastic elastomers are: styrene-butadiene thermoplastic elastomer SBS and its hydrogenated product SEBS, pentylene thermoplastic elastomer SIS and its hydrogenated product SEPS and solution-polymerized styrene-butadiene rubber SSBR.
When the styrene thermoplastic elastomer is stored and used, an anti-aging agent needs to be added, and two anti-aging agents, namely a primary anti-aging agent and an auxiliary anti-aging agent, are generally added at present. The primary antioxidant is generally a hindered phenol, such as 2, 6-di-tert-butyl-p-cresol (264), and the formation of system radicals is generally prevented by active hydrogen atoms provided by the primary antioxidant itself. The auxiliary anti-aging agent is generally phosphite ester anti-aging agent, such as trinonyl phenyl phosphite (TNPP for short), the auxiliary anti-aging agent has the function of decomposing unstable hydrogen peroxide into stable compounds so as to avoid generating new free radicals, and the main anti-aging agent and the auxiliary anti-aging agent achieve the anti-aging effect of the styrene thermoplastic elastomer through the synergistic effect between the molecules of the two substances.
At present, an anti-aging system of a styrene thermoplastic elastomer is generally a 264 and TNPP system, the addition amount of 264 is 4-6 per mill (mass ratio), the addition amount of TNP is 4-6 per mill, the two are added together to account for about 10 per mill of the total amount of products, the addition amount is larger, 264 molecular weight, melting point (69-71 ℃) and flash point (126.7 ℃) are small, volatile and pollute the environment in the production, processing and use processes, the American and European Union have definitely forbidden the use in the styrene thermoplastic elastomer, the TNPP has definitely forbidden the use in the American and European Union because of containing nonylphenol, and the TNPP is forbidden by the European Reach project.
The anti-aging system of the styrene thermoplastic elastomer is generally compounded by a main anti-aging agent and an auxiliary anti-aging agent, has large addition amount, is easy to pollute the environment and damage human bodies, and has little addition amount, no environment pollution and no harm to human bodies for synthesizing the anti-aging agent through molecular design.
Disclosure of Invention
Aiming at the defects of the styrene thermoplastic elastic anti-aging agent in the prior art, the first purpose of the invention is to provide a 3-hydroxy-4-alkylphenyl phosphite triester compound which simultaneously contains a triphenyl phosphite structure and a phenol structure and introduces a large amount of long-chain alkyl, and the compound has the advantages of large molecular weight, volatilization resistance, good stability, environmental protection and capability of being used for anti-aging of styrene thermoplastic elastomers.
Another object of the present invention is to provide a method for preparing the 3-hydroxy-4-alkylphenyl phosphite triester, which is simple in operation, short in flow and low in cost.
The third purpose of the invention is to provide the application of the 3-hydroxy-4-alkyl phenyl phosphite triester as an anti-aging agent in the anti-aging of the styrene thermoplastic elastomer, and the anti-aging agent has the characteristics of volatilization resistance, small dosage, good stability and good anti-aging effect.
In order to achieve the above technical objects, the present invention provides a 3-hydroxy-4-alkylphenylphosphite triester having a structure of formula 1:
wherein,
R1、R2and R3Independently selected from C5~C20An alkyl group of (1).
The 3-hydroxy-4-alkyl phenyl phosphite triester has a special molecular structure, contains a hindered phenol structure and a phosphite ester structure, and introduces a large amount of long-chain alkyl. In the prior art, two compounds, namely sterically hindered phenol and phosphite ester, are compounded and combined and can be used as an anti-aging agent for a styrene thermoplastic elastomer. The 3-hydroxy-4-alkyl phenyl phosphite triester designed by the invention skillfully introduces a steric hindrance phenol structure and a phosphite ester structure at the same time, the two generate intramolecular synergistic effect, only one compound of the 3-hydroxy-4-alkyl phenyl phosphite triester is added, the anti-aging performance of the styrene thermoplastic elastomer can be better improved, and the usage amount of the anti-aging agent is greatly reduced. Meanwhile, the introduction of a large amount of long-chain alkyl increases the molecular weight of the anti-aging agent, can reduce the volatilization loss of products in the production and processing processes, improves the thermal stability, and avoids environmental pollution. And meanwhile, the steric hindrance around the phosphorus atom is increased, so that the hydrolysis stability of the product is improved, and the requirements of environmental protection, high efficiency and conservation are met.
Preferred embodiment, R in formula 11、R2And R3Are the same alkyl groups.
More preferably, R in formula 11、R2And R3Are identical linear alkyl radicals.
The invention also provides a method for preparing the 3-hydroxy-4-alkylphenyl phosphite triester, which comprises the following steps:
1) resorcinol with C5~C20The monocarboxylic acid is subjected to Friedel-crafts acylation reaction to obtain a2, 4-dihydroxy phenyl alkyl ketone compound;
2) the 2, 4-dihydroxyphenyl alkyl ketone compound is reduced by a Huang Minlon reduction method to obtain a 4-alkyl resorcinol compound;
3) and carrying out esterification reaction on the 4-alkyl resorcinol compound and phosphorus trichloride to obtain 3-hydroxy-4-alkyl phenyl phosphite triester.
In a preferred scheme, the Friedel-crafts acylation reaction conditions are as follows: and (3) reacting for 40-120min at the temperature of 20-80 ℃ by taking Lewis acid as a catalyst.
In a preferred scheme, the reaction conditions of the Huang Minlon reduction method are as follows: the reaction is carried out at 245-250 ℃ for 180-240 min.
In a preferred embodiment, the esterification reaction conditions are as follows: reacting for 60-120min at 20-60 ℃. Phosphorus trichloride is preferably added in portions or stepwise to the reaction system containing the 4-alkylresorcinol compound during the esterification reaction.
The invention also provides application of the 3-hydroxy-4-alkylphenyl phosphite triester, and the 3-hydroxy-4-alkylphenyl phosphite triester is applied to ageing prevention of a styrene thermoplastic elastomer as an anti-aging agent.
In a preferable embodiment, the addition amount of the 3-hydroxy-4-alkyl phenyl phosphite triester in the styrene thermoplastic elastomer is less than or equal to 3 wt%.
More preferably, the styrene-based thermoplastic elastomer includes at least one of styrene-butadiene thermoplastic elastomer SBS (block copolymer of butadiene styrene), SEBS hydrogenated SBS, SSBR (solution polymerized styrene-butadiene rubber), SIS (pentylene thermoplastic elastomer), and SEPS (hydrogenated SIS).
The preparation method of the 3-hydroxy-4-alkyl phenyl phosphite triester comprises the following steps:
1) resorcinol with C5~C20Long-chain fatty acid is subjected to Friedel-crafts reaction under the action of a Lewis acid catalyst;
2) the 2, 4-dihydroxyphenyl alkyl ketone compound is reduced by using Huang Minlon to selectively reduce carbonyl into methylene;
3) gradually adding phosphorus trichloride into a system containing a 4-alkyl resorcinol compound (a mixed 4-alkyl resorcinol compound with different alkyl substituents can be adopted for reaction), and carrying out esterification reaction to obtain a target product;
compared with the prior art, the technical scheme of the invention has the beneficial technical effects that:
the 3-hydroxy-4-alkyl phenyl phosphite triester compound simultaneously contains main structural units of a hindered phenol main anti-aging agent and a phosphite ester auxiliary anti-aging agent, and the advantages of intramolecular synergy generated by the two structural units are obviously superior to intermolecular synergy when the traditional hindered phenol main anti-aging agent and the phosphite ester auxiliary anti-aging agent are used in combination. The 3-hydroxy-4-alkyl phenyl phosphite triester compound can realize the anti-aging of the styrene thermoplastic elastomer.
The 3-hydroxy-4-alkyl phenyl phosphite triester compound introduces a large amount of long-chain alkyl, the long-chain alkyl enables the molecular weight of the 3-hydroxy-4-alkyl phenyl phosphite triester to be increased, the volatility resistance is enhanced, the volatilization loss of products in the production and processing processes can be reduced, and the thermal stability is strong. On the other hand, the steric hindrance around the phosphorus atom is increased, the hydrolysis stability of the product is improved, the requirements of green, environmental protection, high efficiency and saving are met, and the requirement of the European Union Reach act is met.
The 3-hydroxy-4-alkyl phenyl phosphite triester compound has the advantages of small addition amount in the styrene thermoplastic elastomer, obvious effect, reduction of the use amount of the anti-aging agent and reduction of the use cost.
The preparation method of the 3-hydroxy-4-alkyl phenyl phosphite triester compound is simple, short in flow, high in yield and capable of meeting the requirements of large-scale production.
Detailed Description
The following examples are intended to further illustrate the present disclosure, but not to limit the scope of the claims.
Example 1
350g of metered resorcinol and carboxylic acid (refer to table 1) with different carbon atoms and 10g of zinc chloride are added into a reaction kettle, the reaction temperature is controlled within 20-80 ℃, the reaction time is controlled within 40-120min, and samples A1, B1, C1, D1, E1 and F1 are respectively obtained after treatment.
TABLE 1
Serial number Carboxylic acids of different carbon atoms Quality (g) Sample number
A Valeric acid 530 A1
B Hexanoic acid 563 B1
C Heptanoic acid 607 C1
D Octanoic acid 645 D1
E Pelargonic acid 690 E1
F Capric acid 714 F1
By using samples A1-F1 in Table 1, adding a zinc-mercury reagent and a solvent into a reaction kettle, controlling the reaction temperature at 245-:
TABLE 2
Samples A21-F21 in Table 2 were used, 15-25g of phosphorus trichloride was added to a reaction kettle, the reaction temperature was controlled at 20-60 ℃ and the reaction time was controlled at 60-120min, and samples A31-F31 were obtained, respectively, as shown in Table 3:
TABLE 3
Sample number Addition amount (g) Sample number
A2-1 250 A3-1
B2-1 250 B3-1
C2-1 250 C3-1
D2-1 250 D3-1
E2-1 250 E3-1
F2-1 250 F3-1
Aging evaluation tests are carried out on all prepared novel environment-friendly anti-aging agents A3-1, B3-1, C3-1, D3-1, E3-1 and F3-1, and a comparative high-temperature (70-75 ℃) hot air accelerated aging test is carried out on 5.0 per mill of anti-aging agent and 5 per mill of anti-aging agent and 264 and TNPP respectively by taking thermoplastic elastomer SBSYH-791h as an example, and the results are shown in tables 4-1-4-6:
TABLE 4-1A 3-1 vs. 264/TNP system aging
Under the condition of the same additive amount, the A3-1 sample has the same anti-aging effect in SBS as the existing 264/TNP complex system.
TABLE 4-2B 3-1 comparison with 264/TNP system aging
Under the condition of the same additive amount, the B3-1 sample has the same anti-aging effect in SBS as the prior 264/TNP complex system.
TABLE 4-3C 3-1 vs. 264/TNP system aging
Under the condition of the same additive amount, the anti-aging effect of the C3-1 sample in SBS is equivalent to that of the existing 264/TNP complex system.
TABLE 4-4D 3-1 vs. 264/TNP system aging
Under the condition of the same additive amount, the anti-aging effect of the D3-1 sample in SBS is equivalent to that of the existing 264/TNP complex system.
TABLE 4-5E 3-1 comparison to 264/TNP system aging
Under the condition of the same additive amount, the E3-1 sample has the same anti-aging effect in SBS as the existing 264/TNP complex system.
TABLE 4-6F 3-1 vs. 264/TNP system aging
Under the condition of the same additive amount, the F3-1 sample has the same anti-aging effect in SBS as the prior 264/TNP complex system.
E3-1 is selected to explain different addition amounts in comparison, the accelerated aging speed is measured by hot air at the high temperature of 70-75 ℃, the accelerated aging time is 120H by taking SBSYH-791H as an example, and the result is shown in Table 5:
TABLE 5 aging results for different loadings of E3-1
As can be seen from the above tests, when the addition amount of the novel anti-aging agent is more than 2.5 per mill, the anti-aging effect of the novel anti-aging agent is equivalent to that of 264/TNP with 5 per mill.
The novel anti-aging agent A3-2-F3-2 prepared by the invention is popularized to SIS, the addition amount is 3 per mill, the aging time is 120h in a hot air accelerated aging experiment at 70-75 ℃, and the results are shown in Table 6:
TABLE 6 SISYH-1105 Hot air acceleration example
In this embodiment, when the sample of the present invention is added in an amount of 3%, the anti-aging effect in SIS can completely reach 5% corresponding to that of 264 and TNPP composite system.
Samples A3-1, B3-1, C3-1, D3-1, E3-1 and F3-1 prepared by the method are popularized to solution polymerized butylbenzene YH-2601, the addition amount is 3 per mill, the aging time is 120h in a hot air high-temperature accelerated aging test at 70-75 ℃, and the implementation results are shown in Table 7:
TABLE 7
And (3) product structure characterization:
31PNMR:-19.9(S),
1HNMR:0.9-2.55(m,17H),5.0(s,3H),7.15(s,3H),6.94(d,J=7.0,3H),7.24(d,J=7.0,3H).
13CNMR:14.0,23.1,32.5,30,30.3,29.9,32.7,25.6,102,108.1 119.5,131,155.3,158.4。

Claims (10)

  1. 3-hydroxy-4-alkylphenyl phosphite triester characterized by: has the structure of formula 1:
    wherein,
    R1、R2and R3Independently selected from C5~C20An alkyl group of (1).
  2. 2. 3-hydroxy-4-alkylphenyl phosphite triester as claimed in claim 1, characterized in that: r1、R2And R3Are the same alkyl groups.
  3. 3. 3-hydroxy-4-alkylphenyl phosphite triester as claimed in claim 1 or 2, characterized in that: r1、R2And R3Are the same straight alkyl radicals.
  4. 4. A process for preparing a 3-hydroxy-4-alkylphenyl phosphite triester as claimed in any one of claims 1 to 3, characterized in that: the method comprises the following steps:
    1) resorcinol with C5~C20The monocarboxylic acid is subjected to Friedel-crafts acylation reaction to obtain a2, 4-dihydroxy phenyl alkyl ketone compound;
    2) the 2, 4-dihydroxyphenyl alkyl ketone compound is reduced by a Huang Minlon reduction method to obtain a 4-alkyl resorcinol compound;
    3) and carrying out esterification reaction on the 4-alkyl resorcinol compound and phosphorus trichloride to obtain 3-hydroxy-4-alkyl phenyl phosphite triester.
  5. 5. The method of claim 4 for preparing 3-hydroxy-4-alkylphenyl phosphite triester, wherein: the conditions of the Friedel-crafts acylation reaction are as follows: and (3) reacting for 40-120min at the temperature of 20-80 ℃ by taking Lewis acid as a catalyst.
  6. 6. The method of claim 4 for preparing 3-hydroxy-4-alkylphenyl phosphite triester, wherein: the reaction conditions of the Huang Minlon reduction method are as follows: the reaction is carried out at 245-250 ℃ for 180-240 min.
  7. 7. The method of claim 4 for preparing 3-hydroxy-4-alkylphenyl phosphite triester, wherein: the esterification reaction conditions are as follows: reacting for 60-120min at the temperature of 20-60 ℃.
  8. 8. Use of a 3-hydroxy-4-alkylphenyl phosphite triester as claimed in any one of claims 1 to 3, wherein: the 3-hydroxy-4-alkyl phenyl phosphite triester is used as an anti-aging agent for the styrene thermoplastic elastomer for anti-aging.
  9. 9. Use of a 3-hydroxy-4-alkylphenyl phosphite triester as claimed in claim 8, wherein: the addition amount of the 3-hydroxy-4-alkyl phenyl phosphite triester in the styrene thermoplastic elastomer is less than or equal to 3 wt%.
  10. 10. Use of a 3-hydroxy-4-alkylphenyl phosphite triester as claimed in claim 9, wherein: the styrene thermoplastic elastomer comprises at least one of styrene-butadiene thermoplastic elastomers SBS, SEBS, SSBR, SIS and SEPS.
CN201610806283.8A 2016-09-06 2016-09-06 3-hydroxy-4-alkyl phenyl phosphite triester, preparation method thereof and application thereof as styrene thermoplastic elastomer anti-aging agent Active CN107793448B (en)

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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4705879A (en) * 1986-01-13 1987-11-10 Koppers Company, Inc. Long-chain alkylresorcinol phosphites
CN103159596A (en) * 2011-12-14 2013-06-19 南京华狮化工有限公司 Preparation method for 4-butylresorcinol

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4705879A (en) * 1986-01-13 1987-11-10 Koppers Company, Inc. Long-chain alkylresorcinol phosphites
CN103159596A (en) * 2011-12-14 2013-06-19 南京华狮化工有限公司 Preparation method for 4-butylresorcinol

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
邢其毅 等编著: "《基础有机化学 (第三版)上册》", 30 June 2005, 北京:高等教育出版社 *

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