CN107790972A - A kind of gold utensil concatenates the production technology of integrated apparatus with insulator - Google Patents
A kind of gold utensil concatenates the production technology of integrated apparatus with insulator Download PDFInfo
- Publication number
- CN107790972A CN107790972A CN201711026314.9A CN201711026314A CN107790972A CN 107790972 A CN107790972 A CN 107790972A CN 201711026314 A CN201711026314 A CN 201711026314A CN 107790972 A CN107790972 A CN 107790972A
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- CN
- China
- Prior art keywords
- insulator
- gold utensil
- production technology
- concatenates
- strain clamp
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
Abstract
The invention belongs to electrically manufacture field, the production technology that a kind of gold utensil concatenates integrated apparatus with insulator is especially disclosed.The technical solution adopted by the present invention is：A kind of gold utensil concatenates the production technology of integrated apparatus with insulator, comprises the following steps：Step 1: strain clamp of the low pressure casting with crimping hole；Step 2: connection gold utensil of the low pressure casting with crimping hole；Step 3: supporting making insulator；Step 4: make wedge in the plastics being adapted with step 1 strain clamp；Step 5: the strain clamp with crimping hole in above-mentioned steps, connection gold utensil are crimped with insulator, a kind of gold utensil device integrated with insulator concatenation is formed, and interior wedge is put into the Wire channel in building of strain clamp.This device serial connection is orderly, simple in construction, installation is efficient, easy to maintenance, energy-conserving and environment-protective, superior performance, mechanical property are good and in light weight, can better adapt to the demand for development that power industry aerial condutor constantly upgrades.
Description
Technical field
The present invention relates to electric field, especially discloses the production work that a kind of gold utensil concatenates integrated apparatus with insulator
Skill.
Background technology
In the market current strain clamp, connection gold utensil, insulator and interior wedge etc. are typically all to enter respectively as monomer
Row it is individually designed, production, make, their the mutual divergence of production technology and Making programme, less intersect, technological requirement, skill
Art specification, product standard can not be connected well.Simply product just passes through bolt, bulb in the power supply department construction usage stage
Pieces monomer is attached by ball-and-socket, U-shaped ring, porcelain vase etc..Due to the independence in technological process, the segmentation in technical specification, production
Divergence in product standard, can not be completely supporting when often resulting in interconnection, and also having on bulk strength has by force weak, Jin Erzao
Into multiple product Mulit-point Connections, heavier-weight, it is complicated, construction it is inconvenient, difficult in maintenance the problems such as, reduce work effect
Rate, labor intensity is increased, extend the operation duration, weaken operational reliability, add power off time.
The content of the invention
The present invention overcomes the shortcomings of the prior art, there is provided a kind of gold utensil mutually crimps with insulator, workpiece one
Change concatenation comprehensive process flow, the technological process of production different product is crimped by associativity, sealing vulcanization etc. group
Close technique, manufacture out a kind of gold utensil device integrated with insulator concatenation, this device serial connection is orderly, it is simple in construction,
It is good and in light weight that efficient, easy to maintenance, energy-conserving and environment-protective, reliable, superior performance, mechanical property are installed, can be better adapted to
The demand for development that power industry aerial condutor constantly upgrades.
In order to solve the above-mentioned technical problem, the technical solution adopted by the present invention is：A kind of gold utensil concatenates one with insulator
Disguise the production technology put, it is characterised in that comprise the following steps：
Step 1: strain clamp of the low pressure casting with crimping hole；
Step 2: connection gold utensil of the low pressure casting with crimping hole；
Step 3: supporting making insulator；
Step 4: make wedge in the plastics being adapted with step 1 strain clamp；
Step 5: the strain clamp in crimping hole will be carried in above-mentioned steps, connection gold utensil is crimped with insulator, formation one kind
The gold utensil device integrated with insulator concatenation, and interior wedge is put into the Wire channel in building of strain clamp.
Preferably, the step 1 specifically includes following steps：Aluminium ingot and dispensing are melted；Low pressure casting；Mouth is burnt in cutting；Go
Burr, overlap；Punching, reaming；Quenching Treatment；Ageing Treatment；Shotblasting is handled.
Preferably, it is described Step 1: the casting in two uses 114A technological requirements；And air injection machine is used with pressure
Connect the special metal die in hole.Using this programme, by using special metal die and change strain clamp, connection gold
The casting technique of tool, enhance the mechanical performances such as tensile strength, the enclasping force of product.
Preferably, the step 1 quenched using T5 modes, aging strengthening model.
Preferably, the step 3 is realized especially by the following manner：By crimping and tension-resisting clip, the ring of connection gold utensil
Couplant is added in oxygen resin rodlet, then carries out the pre-heat treatment, sealing vulcanization, modification cutting.
Preferably, wedge uses ABS material in plastics in the step 4, and its production technology is：Add and match somebody with somebody in ABS particles
It is once compressing using special grinding apparatus by full-automatic injection-moulding device after material and color masterbatch.
Preferably, in the step 5, between strain clamp, connection gold utensil, insulator three by it is peculiar crimping hole,
Concatenated using compression joint technique, a kind of concatenation of formation is orderly, simple in construction, installs efficient, easy to maintenance, energy-conserving and environment-protective, fortune
Unique electric device that row is reliable, superior performance, mechanical property are good and in light weight.
The present invention has following beneficial effect compared with prior art：
Compared with the existing technological process for individually producing the products such as strain clamp, connection gold utensil, insulator, uniqueness of the invention
Advantage is：Gold utensil supplements and complements each other between the technological process of production of integrated apparatus is concatenated with insulator, and the technological process is this
One device is integrally designed as the product of an associativity, made, and following features are formed in integrated artistic flow：
1st, it is mutually linked in production technology.Casting technique, Shooting Technique, compression joint technique etc. are passed through combination by the technological process
Property crimping, sealing vulcanization be effectively connected, form a set of gold utensil that produces and unique work of integrated apparatus concatenated with insulator
Skill.
2nd, complemented one another in workpiece combination.By original some components, by removing the arm-tie of conventional strain clamp, change
Integrated crimping hole；Remove conventional bulb, ball-and-socket, bolt, porcelain vase etc., be changed to the connection gold utensil with crimping hole；Go
Fall the metal-ware of insulator, be changed to only retain an insulator, then by its both ends respectively with strain clamp and the pressure of connection gold utensil
Connect hole directly to crimp, and in the process, each component all carries out supporting making according to related national standard and technical specification, is made one
Cover the device of integration, it is not necessary to be attached again by several components produced using various criterion.
3rd, it is overall balanced on product strength.Because the product is " to make standard unified standard, the examination and test of products using a set of
One is carried out " technique Making programme, and finished product has been concatenated as a set of integrated device, it is achieved thereby that product integrally reaches
Mark, intensity is more balanced, overcomes the current gold utensil of in the market and is each independently produced with insulator, each performs independent technology
Specification, from each other standard disunity, single product distinguish the unbalanced drawback of intensity after up to standard, Mulit-point Connection.
4th, it is convenient reliable on construction usage.The integrated apparatus produced by the technological process, produced, really overcomes
The multiple product Mulit-point Connections such as the current strain clamp of in the market, insulator, connection gold utensil, complicated, construction inconvenience etc.
It is difficult so that the device turn into a kind of concatenation is orderly, simple in construction, installation is efficient, easy to maintenance, energy-conserving and environment-protective, it is reliable,
The good and in light weight unique electric device of superior performance, mechanical property.
5th, the headspace in product up-gradation.The technological process can not only produce product as shown in Figure 2, Er Qieneng
Enough demands according to market, upgrade in time replacement new product, such as increases entire length, changes setting angle.Do not changing production
On the basis of moral character energy, further improvement and innovation are greatly facilitated, for research and development from now on, makes and has reserved wide sky
Between.
Brief description of the drawings
Fig. 1 is the technological process of production schematic diagram that a kind of gold utensil concatenates integrated apparatus with insulator；
Fig. 2 is the schematic diagram that a kind of gold utensil concatenates integrated apparatus with insulator.
Embodiment
With reference to the accompanying drawings and examples, the embodiment of the present invention is described in further detail, implemented below
Example is used to illustrate the present invention, but is not limited to the scope of the present invention.
Concatenate the production technological process of integrated apparatus, including following step with insulator for a kind of gold utensil as shown in Figure 1
Suddenly：
Step 1: strain clamp of the low pressure casting with crimping hole, is specifically included：Aluminium ingot and dispensing are melted；Using 114A techniques
Carry out low pressure casting；Mouth is burnt in cutting；Deburring, overlap；Punching, reaming；Quenching Treatment is carried out using T5 modes；Ageing Treatment；
Shotblasting is handled；
Step 2: connection gold utensil of the low pressure casting with crimping hole；
Step 3: supporting making insulator；Specific implementation is：By crimping and tension-resisting clip, the asphalt mixtures modified by epoxy resin of connection gold utensil
Surface is coupled with coagulation glue again after applying couplant in fat rod, then carries out the pre-heat treatment, sealing vulcanization, modification cutting；
Because this method is after crimping strain clamp, connection gold utensil with epoxy resin rod, then vulcanizing treatment is carried out, can be by junction
It is fully sealed, prevents from intaking at sealing, influence service life.
As preferred embodiment, after strain clamp, connection gold utensil and epoxy resin rod are connected, can carry out just
Secondary tensile test；The tensile test that dispatches from the factory can be carried out after the completion of modification is cut；Filter out pulling force substandard product；
Step 4: make wedge in the plastics adaptable with strain clamp in step 1；Its production technology is：Add in ABS particles
Enter once compressing using special grinding apparatus by full-automatic injection-moulding device after dispensing and color masterbatch；
Step 5: the strain clamp in crimping hole will be carried in above-mentioned steps, connection gold utensil is crimped with insulator, is assembled, shape
The device integrated with insulator concatenation into a kind of gold utensil, and interior wedge is put into the Wire channel in building of strain clamp.
According to the product structure of this forwarding method production as shown in Fig. 2 exhausted by connection gold utensil 1, sealing with crimping hole
Edge body 2 and with crimping hole integrated strain clamp 3 form.
The preferred embodiments of the present invention are the foregoing is only, are not intended to limit the invention, although with reference to foregoing reality
Apply example the present invention is described in detail, for those skilled in the art, it still can be to foregoing each implementation
Technical scheme described in example is modified, or equivalent substitution, all essences in the present invention are carried out to which part technical characteristic
God any modification, equivalent substitution and improvements made etc., should be included in the scope of the protection with principle.
Claims (5)
1. a kind of gold utensil concatenates the production technology of integrated apparatus with insulator, it is characterised in that comprises the following steps：
Step 1: strain clamp of the low pressure casting with crimping hole；
Step 2: connection gold utensil of the low pressure casting with crimping hole；
Step 3: supporting making insulator；
Step 4: make wedge in the plastics being adapted with step 1 strain clamp；
Step 5: the strain clamp in crimping hole will be carried in above-mentioned steps, connection gold utensil is crimped with insulator, formation one kind
The gold utensil device integrated with insulator concatenation, and interior wedge is put into the Wire channel in building of strain clamp.
2. a kind of gold utensil as claimed in claim 1 concatenates the production technology of integrated apparatus with insulator, it is characterised in that institute
State step 1 and specifically include following steps：
Aluminium ingot and dispensing are melted；
Low pressure casting；
Mouth is burnt in cutting；
Deburring, overlap；
Punching, reaming；
Quenching Treatment；
Ageing Treatment；
Shotblasting is handled.
3. a kind of gold utensil as claimed in claim 1 concatenates the production technology of integrated apparatus with insulator, it is characterised in that institute
State and 114A techniques are used in step 1 and step 2.
4. a kind of gold utensil as claimed in claim 1 concatenates the production technology of integrated apparatus with insulator, it is characterised in that institute
Step 3 is stated to realize especially by the following manner：By crimping and tension-resisting clip, connection gold utensil epoxy resin rod in add coupling
Mixture, then carry out the pre-heat treatment, sealing vulcanization, modification cutting.
5. a kind of gold utensil as claimed in claim 1 concatenates the production technology of integrated apparatus with insulator, it is characterised in that institute
State in step 4 that wedge uses ABS material in plastics, its production technology is：Added in ABS particles after dispensing and color masterbatch by complete
Automatic injection equipment is once compressing using special grinding apparatus.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711026314.9A CN107790972A (en) | 2017-10-27 | 2017-10-27 | A kind of gold utensil concatenates the production technology of integrated apparatus with insulator |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711026314.9A CN107790972A (en) | 2017-10-27 | 2017-10-27 | A kind of gold utensil concatenates the production technology of integrated apparatus with insulator |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107790972A true CN107790972A (en) | 2018-03-13 |
Family
ID=61548107
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711026314.9A Pending CN107790972A (en) | 2017-10-27 | 2017-10-27 | A kind of gold utensil concatenates the production technology of integrated apparatus with insulator |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107790972A (en) |
Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1245960A (en) * | 1999-06-15 | 2000-03-01 | 东莞市高能实业公司 | Production method of synthetic insulator |
| CN1296269A (en) * | 2000-10-11 | 2001-05-23 | 上海长利绝缘材料有限公司 | Novel single boundary all-closed high-pressure synthetic isolator and making method thereof |
| CN2456275Y (en) * | 2000-12-27 | 2001-10-24 | 广州Mpc国际电工有限公司 | Organic composite insulator |
| JP4084183B2 (en) * | 2002-12-26 | 2008-04-30 | 古河電気工業株式会社 | Production method of polymer insulator |
| CN101546639A (en) * | 2009-05-12 | 2009-09-30 | 河南博特电气有限公司 | Method for manufacturing silicon rubber compound insulator |
| CN101937743A (en) * | 2010-09-20 | 2011-01-05 | 华中电网有限公司 | Fiber grating composite insulator and manufacturing method thereof |
| CN106058766A (en) * | 2016-07-14 | 2016-10-26 | 云南新铜人实业有限公司 | Aluminum alloy strain clamp and manufacturing method thereof |
| CN206364212U (en) * | 2016-12-06 | 2017-07-28 | 山西元工电气科技有限公司 | One kind insulation line generalization strain clamp |
| CN107248443A (en) * | 2017-07-25 | 2017-10-13 | 江苏祥源电气设备有限公司 | A kind of composite insulator hardware and plug assembly technology |
-
2017
- 2017-10-27 CN CN201711026314.9A patent/CN107790972A/en active Pending
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1245960A (en) * | 1999-06-15 | 2000-03-01 | 东莞市高能实业公司 | Production method of synthetic insulator |
| CN1296269A (en) * | 2000-10-11 | 2001-05-23 | 上海长利绝缘材料有限公司 | Novel single boundary all-closed high-pressure synthetic isolator and making method thereof |
| CN2456275Y (en) * | 2000-12-27 | 2001-10-24 | 广州Mpc国际电工有限公司 | Organic composite insulator |
| JP4084183B2 (en) * | 2002-12-26 | 2008-04-30 | 古河電気工業株式会社 | Production method of polymer insulator |
| CN101546639A (en) * | 2009-05-12 | 2009-09-30 | 河南博特电气有限公司 | Method for manufacturing silicon rubber compound insulator |
| CN101937743A (en) * | 2010-09-20 | 2011-01-05 | 华中电网有限公司 | Fiber grating composite insulator and manufacturing method thereof |
| CN106058766A (en) * | 2016-07-14 | 2016-10-26 | 云南新铜人实业有限公司 | Aluminum alloy strain clamp and manufacturing method thereof |
| CN206364212U (en) * | 2016-12-06 | 2017-07-28 | 山西元工电气科技有限公司 | One kind insulation line generalization strain clamp |
| CN107248443A (en) * | 2017-07-25 | 2017-10-13 | 江苏祥源电气设备有限公司 | A kind of composite insulator hardware and plug assembly technology |
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| PB01 | Publication | ||
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| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20180313 |