CN107782503A - A kind of leakage detection apparatus of the pipe-line system of air conditioner - Google Patents

A kind of leakage detection apparatus of the pipe-line system of air conditioner Download PDF

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Publication number
CN107782503A
CN107782503A CN201610738277.3A CN201610738277A CN107782503A CN 107782503 A CN107782503 A CN 107782503A CN 201610738277 A CN201610738277 A CN 201610738277A CN 107782503 A CN107782503 A CN 107782503A
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CN
China
Prior art keywords
air conditioner
line
pump
seal box
refrigerant
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201610738277.3A
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Chinese (zh)
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CN107782503B (en
Inventor
李坤强
曾杰明
司明明
宋晓雷
何伟丰
戴侃
林坚锋
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Gree Electric Appliances Inc of Zhuhai
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Gree Electric Appliances Inc of Zhuhai
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Application filed by Gree Electric Appliances Inc of Zhuhai filed Critical Gree Electric Appliances Inc of Zhuhai
Priority to CN201610738277.3A priority Critical patent/CN107782503B/en
Publication of CN107782503A publication Critical patent/CN107782503A/en
Application granted granted Critical
Publication of CN107782503B publication Critical patent/CN107782503B/en
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M3/00Investigating fluid-tightness of structures
    • G01M3/02Investigating fluid-tightness of structures by using fluid or vacuum

Abstract

The invention discloses a kind of leakage detection apparatus of the pipe-line system of air conditioner, including:Seal box, the seal box are used to place the air conditioner, wherein, it is filled with refrigerant in the pipe-line system of the air conditioner;The pump-line connected with the seal box;The vacuum extractor being connected with the pump-line;And detection means, the detection means include the probe being arranged in the pump-line, the detection means is used for detecting whether have the refrigerant in the pump-line.As shown in the above, technical scheme provided by the invention, after air conditioner is positioned over into seal box, vacuumize process is carried out to seal box by vacuum extractor;And in vacuum, if the pipe-line system of air conditioner spills refrigerant, refrigerant will be diffused in pump-line, to be detected by probe by detection means.By way of leakage detection apparatus provided by the invention replaces manually hunting leak, the problem of ensureing leak detection efficiency high, and avoid missing inspection.

Description

A kind of leakage detection apparatus of the pipe-line system of air conditioner
Technical field
The present invention relates to the detection technique field of air conditioner, more specifically, is related to a kind of pipe-line system of air conditioner Leakage detection apparatus.
Background technology
Progressively turn into people's live and work with the development and people's living standards continue to improve, air conditioner of science and technology In an essential part.Air conditioner in process of production, and is required for before dispatching from the factory carrying out multinomial detection to it, especially It is the leak detection test to the pipe-line system of air conditioner, and the quality of the sealing of the pipe-line system of air conditioner directly affects air-conditioning The quality of device.The leak detection mode of the pipe-line system of existing air conditioner is mainly artificial detection, i.e. the pipe-line system to air conditioner Refrigerant is filled, then testing staff is detected one by one to welding spot structure of pipe-line system etc..Although existing artificial leak detection side Formula can detect to the pipe-line system of air conditioner, but artificial leak detection mode has the shortcomings of efficiency is low, is easy to miss inspection.
The content of the invention
In view of this, the invention provides a kind of leakage detection apparatus of the pipe-line system of air conditioner, to replace what is manually hunted leak The problem of mode, ensureing leak detection efficiency high, and avoiding missing inspection.
To achieve the above object, technical scheme provided by the invention is as follows:
A kind of leakage detection apparatus of the pipe-line system of air conditioner, including:Seal box, the seal box are used to place the air-conditioning Device, wherein, it is filled with refrigerant in the pipe-line system of the air conditioner;
The pump-line connected with the seal box;
The vacuum extractor being connected with the pump-line;
And detection means, the detection means include the probe being arranged in the pump-line, the detection means Whether there is the refrigerant in the pump-line for detecting.
Optionally, the vacuum extractor is used to carry out vacuumize process to the seal box stage by stage;
Wherein, there is the refrigerant in the detection means detection pump-line at any one stage, or Person's detection means at all stages is detected when not having the refrigerant in the pump-line, the leakage detection apparatus Complete leak detection process.
Optionally, the vacuum extractor is used to divide three phases to carry out vacuumize process to the seal box, wherein, institute State three phases and be followed successively by starting stage, interstage and terminal stage;
Wherein, the vacuum extractor is used to make in the starting stage air pressure in the seal box to be the first default gas Pressure;The vacuum extractor is used to make air pressure in the seal box be the second preset pressure at the interstage;And institute Stating vacuum extractor is used to make in the terminal stage air pressure in the seal box to be the 3rd preset pressure, and described second is default Air pressure is less than first preset pressure and is more than the 3rd preset pressure.
Optionally, first preset pressure is atmospheric pressure.
Optionally, the leakage detection apparatus also includes:The warning device being connected with the detection means;
Wherein, the warning device is used to send out when the detection means detects and has the refrigerant in the pump-line Go out alarm.
Optionally, the warning device is:Acoustic alarm device, light alarm device or acoustic-optic alarm.
Optionally, the vacuum means are set to vavuum pump.
Optionally, the detection means is halogen detector.
Compared to prior art, technical scheme provided by the invention at least has advantages below:
The invention provides a kind of leakage detection apparatus of the pipe-line system of air conditioner, including:Seal box, the seal box are used for The air conditioner is placed, wherein, it is filled with refrigerant in the pipe-line system of the air conditioner;The pumping connected with the seal box Pipeline;The vacuum extractor being connected with the pump-line;And detection means, the detection means are described including being arranged at Probe in pump-line, the detection means are used for detecting whether have the refrigerant in the pump-line.
As shown in the above, technical scheme provided by the invention is true by taking out after air conditioner is positioned over into seal box Empty device carries out vacuumize process to seal box;And in vacuum, if the pipe-line system of air conditioner spills refrigerant, Refrigerant will be diffused in pump-line, to be detected by probe by detection means.Pass through leakage detection apparatus provided by the invention Instead of the mode manually hunted leak, the problem of ensureing leak detection efficiency high, and avoid missing inspection.
Brief description of the drawings
In order to illustrate more clearly about the embodiment of the present invention or technical scheme of the prior art, below will be to embodiment or existing There is the required accompanying drawing used in technology description to be briefly described, it should be apparent that, drawings in the following description are only this The embodiment of invention, for those of ordinary skill in the art, on the premise of not paying creative work, can also basis The accompanying drawing of offer obtains other accompanying drawings.
Fig. 1 is a kind of structural representation of the leakage detection apparatus of the pipe-line system for air conditioner that the embodiment of the present application provides;
Fig. 2 is a kind of flow chart of the leak detection process for leakage detection apparatus that the embodiment of the present application provides;
Fig. 3 is the structural representation of the leakage detection apparatus of the pipe-line system for another air conditioner that the embodiment of the present application provides.
Embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete Site preparation describes, it is clear that described embodiment is only part of the embodiment of the present invention, rather than whole embodiments.It is based on Embodiment in the present invention, those of ordinary skill in the art are obtained every other under the premise of creative work is not made Embodiment, belong to the scope of protection of the invention.
Pair as described in background, the leak detection mode of the pipe-line system of existing air conditioner is mainly artificial detection, i.e., The pipe-line system of air conditioner fills refrigerant, and then testing staff is detected one by one to welding spot structure of pipe-line system etc..Though So existing artificial leak detection mode can detect to the pipe-line system of air conditioner, but artificial leak detection mode exist efficiency it is low, The shortcomings of being easy to miss inspection.
Based on this, the embodiment of the present application provides a kind of leakage detection apparatus of the pipe-line system of air conditioner, to replace artificial inspection The problem of mode of leakage, ensureing leak detection efficiency high, and avoiding missing inspection.To achieve the above object, the embodiment of the present application provides Technical scheme is as follows, and specifically with reference to shown in Fig. 1 to Fig. 3, the technical scheme provided the embodiment of the present application is described in detail.
With reference to shown in figure 1, a kind of structure of the leakage detection apparatus of the pipe-line system of the air conditioner provided for the embodiment of the present application Schematic diagram, wherein, leakage detection apparatus includes:
Seal box 100, the seal box 100 are used to place the air conditioner 500, wherein, the pipeline of the air conditioner 500 Refrigerant is filled with system;
The pump-line 200 connected with the seal box 100;
The vacuum extractor 300 being connected with the pump-line 200;
And detection means 400, the detection means 400 include the probe 401 being arranged in the pump-line 200, The detection means 400 is used for detecting in the pump-line 200 whether have the refrigerant.
Specifically, the leakage detection apparatus of the pipe-line system for the air conditioner that the embodiment of the present application provides, is examined to air conditioner During drain process, after air conditioner is positioned in seal box first, seal box is sealed;Then by vacuum extractor unlatching to close Joint sealing carries out vacuumize process;And detection means opens work while seal box seals, pump-line is detected Whether the presence of refrigerant is had, wherein, when having refrigerant in detection means detection pump-line, leak detection finishes, and shows this The pipe-line system of air conditioner is unqualified;Or detection means has system in seal box to be not detected by during vacuum in pump-line During cryogen, detection finishes, and shows that the pipe-line system of the air conditioner is qualified.
For the leak detection process that becomes more meticulous, and the size of the small opening of pipe-line system, the application can be judged during leak detection Embodiment can be hunted leak stage by stage, i.e. leakage detection apparatus is embodied as vacuum extractor treatment by stages mistake stage by stage Cheng Wei:The vacuum extractor is used to carry out vacuumize process to the seal box stage by stage;
Wherein, there is the refrigerant in the detection means detection pump-line at any one stage, or Person's detection means at all stages is detected when not having the refrigerant in the pump-line, the leakage detection apparatus Complete leak detection process.
Specifically, the leakage detection apparatus that the embodiment of the present application provides can divide three phases to be hunted leak, wherein, it is described to take out very Empty device is used to divide three phases to carry out vacuumize process to the seal box, wherein, the three phases are followed successively by initial rank Section, interstage and terminal stage;
Wherein, the vacuum extractor is used to make in the starting stage air pressure in the seal box to be the first default gas Pressure;The vacuum extractor is used to make air pressure in the seal box be the second preset pressure at the interstage;And institute Stating vacuum extractor is used to make in the terminal stage air pressure in the seal box to be the 3rd preset pressure, and described second is default Air pressure is less than first preset pressure and is more than the 3rd preset pressure.
Three phases are described in detail below in conjunction with the accompanying drawings, wherein, described the first of the embodiment of the present application offer is pre- If air pressure can be atmospheric pressure.With reference to shown in figure 2, a kind of stream of the leak detection process for leakage detection apparatus that the embodiment of the present application provides Cheng Tu, wherein, leak detection process includes:
In starting stage S1, after air conditioner is positioned over into seal box, seal box is sealed, at the same open detection fill Put whether detection pump-line has refrigerant, if so, then completing leak detection process S4;If no, into interstage S2.
In the starting stage, actual vacuum extractor is the initial standby stage, now, treats the moment for sealing seal box, Its internal air pressure is equivalent to atmospheric pressure, typically about 0.1MPa, i.e. the air pressure P1 in seal box is atmospheric pressure;And by Refrigerant has been inflated in the pipe-line system of air conditioner, thus the pressure P0 in the pipe-line system of air conditioner is generally 1.5Mpa More than.Therefore, in the starting stage, if pipe-line system has small opening, refrigerant meeting through hole small opening quickly fills with seal box, then Into in pump-line, and then the probe sensing for the detection means being placed in pump-line, to detect the pipe of air conditioner There is small opening in road system, complete leak detection process.Wherein, detection means can be integrated with display module and/or alarm module, to carry Show that testing staff's pipe-line system has small opening.And further detection means can also show when with display module and take out The concentration of feed channel inner refrigerant, and calculate according to this leak rate of small opening and shown.
In the starting stage, if detection means, which is not detected in pump-line, has refrigerant, illustrate pipe-line system Small opening it is smaller, or, illustrate that pipe-line system does not have small opening, this needed further to be detected into next stage.
In interstage S2, open vacuum extractor vacuumize process is carried out to seal box, make the air pressure in seal box be Second preset pressure, while whether detection means detection pump-line has refrigerant, if so, then completing leak detection process S4;If not yet Have, then into terminal stage S3.
At the interstage, vacuum extractor is opened to carry out vacuumize process to seal box, when the pipeline system of air conditioner When system has smaller small opening, the amount in leakage of refrigerant to seal box is less, and concentration is relatively low.It is additionally, since the molecule of refrigerant Quality is big compared with the molecular mass of air, and refrigerant molecules diffusion velocity is slow, and second is evacuated to seal box in vacuum extractor During before preset pressure, refrigerant can not be sensed by the probe of detection means;But with the pressure in seal box Constantly reduce, air concentration constantly reduces, and refrigerant molecules diffusion velocity is accelerated, and when the pressure in seal box, to be reduced to second pre- If during air pressure P2, refrigerant is sensed by the probe of detection means, and then completes leak detection process.
At the interstage, if detection means, which is not detected in pump-line, has refrigerant, illustrate pipe-line system Small opening it is more small, or, illustrate that pipe-line system does not have small opening, this needed further to be detected into next stage.
Continue to carry out vacuumize process to seal box in terminal stage S3, vacuum extractor, make the air pressure in seal box be 3rd preset pressure, while whether detection means detection pump-line has refrigerant, if so, then completing leak detection process S4;If not yet Have, then complete leak detection process S4, show pipe-line system without small opening.
Entering terminal stage after the interstage, vacuum extractor continues to carry out vacuumize process to seal box, when When air pressure in seal box is reduced to three preset pressures, and detection means is detected in pump-line when having refrigerant, then complete Into leak detection process, showing the pipe-line system of air conditioner has small small opening;Or when detection means is detected in pump-line It is same to complete leak detection process when there is no refrigerant with refrigerant, and illustrate that pipe-line system does not have small opening.
Further, with reference to shown in figure 3, the leak detection dress of the pipe-line system for another air conditioner that the embodiment of the present application provides The structural representation put, the leakage detection apparatus that the embodiment of the present application provides also include:The report being connected with the detection means 400 Alarm device 600;
Wherein, the warning device 600 be used for the detection means 400 detect in the pump-line 200 have it is described Alarm is sent during refrigerant.In the embodiment of the application one, the warning device can be:Acoustic alarm device, light alarm device Or acoustic-optic alarm.
In the above-mentioned any one embodiment of the application, the vacuum extractor that the application provides can be vavuum pump.With And the detection means that the application provides can be halogen detector.
In addition, the leak detection system that the embodiment of the present application provides can also include a tele-control system, the remote control System can realize wireless connection with structures such as mobile terminals, and tele-control system is connected with detection means and vacuum extractor It is logical, and then leakage detection apparatus can be controlled by mobile terminal remote, and leak detection result can be shown by mobile terminal.
The embodiment of the present application provides a kind of leakage detection apparatus of the pipe-line system of air conditioner, including:Seal box, the sealing Case is used to place the air conditioner, wherein, it is filled with refrigerant in the pipe-line system of the air conditioner;Connected with the seal box Pump-line;The vacuum extractor being connected with the pump-line;And detection means, the detection means include setting Probe in the pump-line, the detection means are used for detecting whether have the refrigerant in the pump-line.
As shown in the above, the technical scheme that the embodiment of the present application provides, after air conditioner is positioned over into seal box, lead to Cross vacuum extractor and vacuumize process is carried out to seal box;And in vacuum, if the pipe-line system of air conditioner is spilt Refrigerant, refrigerant will be diffused in pump-line, to be detected by probe by detection means.Carried by the embodiment of the present application The leakage detection apparatus of confession replaces the mode manually hunted leak, the problem of ensureing leak detection efficiency high, and avoid missing inspection.
The foregoing description of the disclosed embodiments, professional and technical personnel in the field are enable to realize or using the present invention. A variety of modifications to these embodiments will be apparent for those skilled in the art, as defined herein General Principle can be realized in other embodiments without departing from the spirit or scope of the present invention.Therefore, it is of the invention The embodiments shown herein is not intended to be limited to, and is to fit to and principles disclosed herein and features of novelty phase one The most wide scope caused.

Claims (8)

  1. A kind of 1. leakage detection apparatus of the pipe-line system of air conditioner, it is characterised in that including:Seal box, the seal box are used to put The air conditioner is put, wherein, it is filled with refrigerant in the pipe-line system of the air conditioner;
    The pump-line connected with the seal box;
    The vacuum extractor being connected with the pump-line;
    And detection means, the detection means include the probe being arranged in the pump-line, the detection means is used for Whether detect has the refrigerant in the pump-line.
  2. 2. the pipeline leakage detection apparatus of air conditioner according to claim 1, it is characterised in that the vacuum extractor is used to divide Stage carries out vacuumize process to the seal box;
    Wherein, there are the refrigerant, Huo Zhe in the detection means detection pump-line at any one stage When not having the refrigerant in the detection means detection pump-line during all stages, the leakage detection apparatus is completed Leak detection process.
  3. 3. the pipeline leakage detection apparatus of air conditioner according to claim 2, it is characterised in that the vacuum extractor is used to divide Three phases to the seal box carry out vacuumize process, wherein, the three phases be followed successively by the starting stage, the interstage and Terminal stage;
    Wherein, the vacuum extractor is used to make air pressure in the seal box be the first preset pressure in the starting stage; The vacuum extractor is used to make air pressure in the seal box be the second preset pressure at the interstage;It is and described Vacuum extractor is used to make in the terminal stage air pressure in the seal box to be the 3rd preset pressure, and described second presets gas Pressure is less than first preset pressure and is more than the 3rd preset pressure.
  4. 4. the pipeline leakage detection apparatus of air conditioner according to claim 3, it is characterised in that first preset pressure is big Air pressure is strong.
  5. 5. the pipeline leakage detection apparatus of air conditioner according to claim 1, it is characterised in that the leakage detection apparatus also includes: The warning device being connected with the detection means;
    Wherein, the warning device is used to send police when the detection means detects and has the refrigerant in the pump-line Report.
  6. 6. the pipeline leakage detection apparatus of air conditioner according to claim 5, it is characterised in that the warning device is:Sound report Alarm device, light alarm device or acoustic-optic alarm.
  7. 7. the pipeline leakage detection apparatus of air conditioner according to claim 1, it is characterised in that the vacuum means are set to vacuum Pump.
  8. 8. the pipeline leakage detection apparatus of air conditioner according to claim 1, it is characterised in that the detection means is examined for halogen Survey instrument.
CN201610738277.3A 2016-08-26 2016-08-26 A kind of leakage detection apparatus of the pipe-line system of air conditioner Expired - Fee Related CN107782503B (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109341988A (en) * 2018-11-28 2019-02-15 芜湖汉峰科技有限公司 A kind of air-tightness detection device of liquid storage device

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH08136390A (en) * 1994-11-10 1996-05-31 Kyowa Seisakusho:Kk Pressurized air supply device for vehicle air leakage detection
CN1415946A (en) * 2002-09-11 2003-05-07 柯瑞敏 Method for leak hunting pipeline system of complete machine
CN104062083A (en) * 2014-06-20 2014-09-24 珠海格力电器股份有限公司 Air conditioner leak detection system and leak detection method thereof
CN104296945A (en) * 2013-07-15 2015-01-21 珠海格力电器股份有限公司 Evaporator leak detection system and leak detection method
US20150073732A1 (en) * 2013-09-06 2015-03-12 Carrier Corporation System and method for measuring duct leakage in a hvac system

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH08136390A (en) * 1994-11-10 1996-05-31 Kyowa Seisakusho:Kk Pressurized air supply device for vehicle air leakage detection
CN1415946A (en) * 2002-09-11 2003-05-07 柯瑞敏 Method for leak hunting pipeline system of complete machine
CN104296945A (en) * 2013-07-15 2015-01-21 珠海格力电器股份有限公司 Evaporator leak detection system and leak detection method
US20150073732A1 (en) * 2013-09-06 2015-03-12 Carrier Corporation System and method for measuring duct leakage in a hvac system
CN104062083A (en) * 2014-06-20 2014-09-24 珠海格力电器股份有限公司 Air conditioner leak detection system and leak detection method thereof

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109341988A (en) * 2018-11-28 2019-02-15 芜湖汉峰科技有限公司 A kind of air-tightness detection device of liquid storage device

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Granted publication date: 20190219