CN107780194A - A kind of desizing enzyme preparation of efficient-decomposition slurry and preparation method thereof - Google Patents

A kind of desizing enzyme preparation of efficient-decomposition slurry and preparation method thereof Download PDF

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Publication number
CN107780194A
CN107780194A CN201711047773.5A CN201711047773A CN107780194A CN 107780194 A CN107780194 A CN 107780194A CN 201711047773 A CN201711047773 A CN 201711047773A CN 107780194 A CN107780194 A CN 107780194A
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China
Prior art keywords
desizing
enzyme
parts
preparation
pva
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CN201711047773.5A
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Chinese (zh)
Inventor
胡亚杰
欧乐登
陈泉东
贺长春
郭雅丽
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Fiber (shanghai) Biochemical Ltd By Share Ltd
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Fiber (shanghai) Biochemical Ltd By Share Ltd
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Priority to CN201711047773.5A priority Critical patent/CN107780194A/en
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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06LDRY-CLEANING, WASHING OR BLEACHING FIBRES, FILAMENTS, THREADS, YARNS, FABRICS, FEATHERS OR MADE-UP FIBROUS GOODS; BLEACHING LEATHER OR FURS
    • D06L1/00Dry-cleaning or washing fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods

Abstract

The present invention relates to a kind of desizing enzyme preparation of efficient-decomposition slurry and preparation method thereof, agitator tank rotating speed is controlled in 10~20r/min, then the order of 15 45 parts of deionized water, 1 10 parts of a conduit made of long bamboo oil, 10 50 parts of desizing enzyme, 10 50 parts of PVA digestive enzymes is sequentially added in agitator tank by weight, after all components all add, then by rotating speed be adjusted to 40~50r/min stir 5~10min side can be made.Compared with prior art, the desizing enzyme prepared by the present invention is not only only capable of removing various mixed slurries easily, and is also biology enzyme without any damage, its main component to fabric, belongs to protein molecular, Gu to environment also without any pollution.

Description

A kind of desizing enzyme preparation of efficient-decomposition slurry and preparation method thereof
Technical field
The present invention relates to fabric-treating agent, desizing enzyme preparation and its preparation side more particularly, to a kind of efficient-decomposition slurry Method.
Background technology
With the development of production, starch size, PVA and acrylic size are widely used to the starching of yarn.Cloth On do not move back net leftover slurry and can not only influence the feel of cloth, but also can cause that dyeing is uneven, color spot etc. flaw, because Can this move back the slurry on cloth and totally be particularly important.
Now, what most of factories used is all that alkali desizing, the desizing of a conduit made of long bamboo oil, oxidant desizing, sour desizing, amylase move back Slurry.
Alkali desizing:Using caustic soda under the high temperature conditions, occur slurry expanded, reduction and interfibrous adhesive force, make it It is easy to depart from fiber, washes away and remove by heavy water.
Advantage:1st, cost is low.2nd, contribute to the remover few fibers commensal of cotton seed hulls to remove, mitigate refining burden, Whiteness, good penetrability.
Shortcoming:1st, desizing rate is not high.2nd, terylene alkali resistance is poor, polyester-cotton fabric desizing will control alkali lye solubility and time. 3rd, to PVA substantially without degradation.4. not environmentally.
A conduit made of long bamboo oil desizing:Washing and peptizaiton using surfactant, in the presence of mechanical force, by the slurry on cloth Material spreads out, and washes away and removes by heavy water.
Advantage:1st, oil stain on cloth cover etc. can effectively be removed.
Shortcoming:1st, desizing rate is not high.2nd, to slurry without degradation.3 foams and more, need to repeatedly wash could remove,
Oxidant desizing:Play the role of to make the fracture degraded of slurry macromolecular to various slurries, so that easily from fabric Remove.
Advantage:1st, speed is fast, efficiency high, homogeneous, also certain blanching effect.
Shortcoming:1st, there is oxidation to fiber, causes strength loss.2 not environmentally.
Sour desizing:Dilute sulfuric acid under suitable condition, to PVA without decomposition, but can be such that starch progressively hydrolyzes, and turn Water-soluble higher product is turned to, is finally washed with water.
Advantage:1st, suitable for containing miscellaneous cotton, can largely remove mineral salt, heavy metal ion, improve whiteness.
Shortcoming:1st, can not degrade PVA.2nd, there is damage to fiber.3 not environmentally.
Starch enzyme desizing:The desizing effect of amylase is that its energy catalytic starch macromolecular chain hydrolyzes, and generates and divide Some low molecular compounds (dextrin, maltose and glucose) that son amount is smaller, viscosity is relatively low, solubility is higher, then through washing Remove hydrolysate and reach desizing purpose.
Advantage:1st, only there is degradation to starch, thus do not interfere with the strength of cloth.2nd, because its high efficiency, desizing Speed is fast.3rd, without any pollution.
Shortcoming:1st, chemical sizwe is acted on without desizing.
But by the retrieval of prior art, not yet find a kind of in all directions can to remove the mixed slurry on cloth Except desizing auxiliary agent that is clean, will not being polluted to environment again.
The content of the invention
It is an object of the present invention to overcome the above-mentioned drawbacks of the prior art and provide a kind of efficient-decomposition slurry Desizing enzyme preparation and preparation method thereof.
The purpose of the present invention can be achieved through the following technical solutions:A kind of desizing enzyme preparation of efficient-decomposition slurry, It is characterised in that it includes the component of following parts by weight:
Desizing enzyme:10-50 parts;
PVA digestive enzymes:10-50 parts;
A conduit made of long bamboo oil:1-10 parts;
Deionized water:15-45 parts.
Described desizing enzyme is starch desizing enzyme, and enzyme activity is in 5000-10000U/ml, and optimum temperature is at 50-90 DEG C, most preferably PH is in 6.0-7.5.
Further, described desizing enzyme is Thermostable α-Amylase, the desizing enzyme CONC that preferably Novozymes Company provides.
Described PVA digestive enzymes are the biology enzyme of PVA slurries of can effectively degrading, its optimal temperature of described PVA digestive enzymes Degree is 6.0-7.0 in 40-60 DEG C, optimal PH.
Further, described PVA digestive enzymes are the general names of an enzyme system, include 3 species:PVA oxidizing ferment, PVA take off Hydrogen enzyme, oxidized form PVA hydrolases.
Further, described PVA digestive enzymes are made by the following method:To contain 1,3 butylene glycol as derivant Broth bouillon is cultivated mixed bacterial, promote its produce film on and endocellular enzyme, then to cell carry out broken wall treatment, broken wall Centrifuged supernatant after complete, then miillpore filter (aperture is 0.1-0.2 μm) filtering, produces PVA digestive enzymes.
Specifically the preparation of PVA digestive enzymes is that in culture on broth bouillon prepared by mixed bacterial into seed liquor, then It is inoculated in the broth bouillon of the 1,3-BDO containing 4-6g/l, in 30 DEG C of induction fermentations 3 days.
Wherein, mixed bacterial includes following several commercially available Pseudomonas:Stenotrophomonas sp.;Pseudomonas sp.;Sphingopyxis sp.;Ochrobactrum sp.;Shinella sp.;Castellaniella sp.; Microbacterium sp..Above-mentioned several Pseudomonas are commercially available Pseudomonas, and amount ratio is 1.5:1.8:2:1:2.5:1.2: 1.5。
Described broth bouillon is conventional broth bouillon, including peptone:10.0g/L extracted beef powder:3.0g/ L, broth medium sodium chloride:5.0g/L, pH:7.2-7.6.
Described a conduit made of long bamboo oil is nonionic a conduit made of long bamboo oil, is the mixture of nonionic surfactant, and the PH of 10% aqueous solution exists 5.5-7.0。
Further, described a conduit made of long bamboo oil is the mixture of nonionic surfactant, and preferably Shanghai Pin Shan companies provide A conduit made of long bamboo oil HP6.
The desizing enzyme preparation of above-mentioned efficient-decomposition slurry is made by the following method:
By the control of agitator tank rotating speed in 10~20r/min, then by weight by deionized water 15-45 parts, a conduit made of long bamboo oil 1-10 Part, desizing enzyme 10-50 parts, the order of PVA digestive enzyme 10-50 parts are sequentially added in agitator tank, after all components all add, Rotating speed is adjusted into 40~50r/min stirrings, 5~10min side again to be made.
The best product of the current desizing effect of in the market i.e. starch desizing enzyme, but because it is to the single-minded of starch size Property, admittedly have some limitations.As although the desizing auxiliary agents such as caustic soda, a conduit made of long bamboo oil, oxidant, acid also can be to a certain extent by cloth On slurry get rid of, but itself because desizing not enough thoroughly, have damage, the reason such as not environmentally to cloth, therefore there is also very big Limitation.Desizing enzyme prepared by the present invention is not only only capable of removing various mixed slurries easily, and to fabric also without any Damage, its main component is biology enzyme, belongs to protein molecular, Gu to environment also without any pollution.
Compared with prior art, the present invention utilizes degradation property, PVA digestive enzyme pair of the starch desizing enzyme to starch size The degradation property and a conduit made of long bamboo oil HP6 of PVA slurries are to the synergy of the cleaning performance of slurry, so as to more thoroughly, comprehensively Ground removes the slurry on cloth, reaches the inaccessiable desizing effect of other desizing auxiliary agents, compared to other auxiliary agent desizing effects more Good clean, environmental protection and to cloth without any damage.
All-round efficiently desizing enzyme of the invention, its component intersolubility is good, does not interfere with the application effect of each component between each other Phenomena such as fruit is more not in layering, precipitation, muddiness.While desizing, its component cooperates all-round efficiently desizing enzyme jointly, Amylase component degradation starch size, PVA digestive enzyme component degradation PVA slurries, along with the cleaning performance of HP6 components, Gu energy Efficiently reach the inaccessiable desizing effect of conventional desizing auxiliary agent.
Embodiment
With reference to specific embodiment, the present invention is described in detail.
Comparative example 1:
Normal starch desizing enzyme desizing impregnation technology is as follows:
Starch desizing enzyme 22000L 0.2g/L, non-desizing cloth 10g, bath raio 1:20th, temperature 60 C, in Rapid overflow dyeing machines React 30min → 2 → drying of washing → drying.
Comparative example 2:
Caustic soda dipping desizing is as follows:
Industrial caustic soda 0.2g/L, non-desizing cloth 10g, bath raio 1:20th, temperature 60 C, 30min is reacted in Rapid overflow dyeing machines → washing 2 → drying → drying.
Comparative example 3:
A conduit made of long bamboo oil-impregnated desizing is as follows:
A conduit made of long bamboo oil J100 0.2g/L, non-desizing cloth 10g, bath raio 1:20th, temperature 60 C, reacted in Rapid overflow dyeing machines 30min → 2 → drying of washing → drying.
Comparative example 4:
Oxidant dipping desizing is as follows:
Persalt 0.2g/L, non-desizing cloth 10g, bath raio 1:20th, temperature 60 C, Rapid overflow dyeing machines react 30min → Wash 2 → drying → drying.
Comparative example 5:
Acid dip desizing is as follows:
20% dilute sulfuric acid 0.2g/L, non-desizing cloth 10g, bath raio 1:20th, temperature 60 C, reacted in Rapid overflow dyeing machines 30min → 2 → drying of washing → drying.
Embodiment 1:
Efficiently desizing enzyme preparation it all can include following components and parts by weight:Desizing enzyme CONC (Novozymes Company's offer) 30, PVA digestive enzymes 30, a conduit made of long bamboo oil HP6 (offer of Shanghai Pin Shan companies) 5, deionized water 35.Wherein desizing enzyme CONC enzyme activity exists 8000U/ml or so.
Above-mentioned enzyme preparation is made by the following method:
By the control of agitator tank rotating speed in 10~20r/min, then by above component and parts by weight according to deionized water, HP6, The order of CONC, PVA digestive enzyme is sequentially added in stainless steel agitator tank, is adjusted to after all components all add, then by rotating speed 40~50r/min stirs 5~10min side and can be made.
Above-mentioned all-round efficiently desizing enzyme dipping desizing is as follows:
All-round efficiently desizing enzyme 0.2g/L, non-desizing cloth 10g, bath raio 1:20th, temperature 60 C, it is anti-in Rapid overflow dyeing machines Answer 30min → 2 → drying of washing → drying.
Impregnate desizing rate table one:
Product Former cloth weight g Cloth weight g after desizing Weight-loss ratio % Feel grade
Comparative example 1 22000L 10.0 8.1 19 5
Comparative example 2 Industrial caustic soda 10.0 9.0 10 2
Comparative example 3 J100 10.0 9.3 7 1.5
Comparative example 4 Persalt 10.0 8.6 14 3.5
Comparative example 5 20% dilute sulfuric acid 10.0 8.5 15 3.5
Embodiment 1 All-round efficiently desizing enzyme 10.0 7.8 22 6
Note:Feel grade scoring is more high more soft
Comparative example 6:
Normal starch desizing enzyme cold dome desizing is as follows:
Starch desizing enzyme 22000L 0.5g/L, non-desizing cloth 10g, 2 leachings 2 roll → and normal temperature heap to 8h → washing 2 → gets rid of Dry → drying.
Comparative example 7:
Caustic soda cold dome desizing is as follows:
→ normal temperature heap to 8h → 2 → drying of washing → drying is rolled in caustic soda 0.5g/L, non-desizing cloth 10g, 2 leachings 2.
Comparative example 8:
A conduit made of long bamboo oil cooling heap desizing is as follows:
→ normal temperature heap to 8h → 2 → drying of washing → baking is rolled in a conduit made of long bamboo oil J100 0.5g/L, non-desizing cloth 10g, 2 leachings 2 It is dry.
Comparative example 9:
Oxidant cold dome desizing is as follows:
→ normal temperature heap to 8h → 2 → drying of washing → drying is rolled in persalt 0.5g/L, non-desizing cloth 10g, 2 leachings 2.
Comparative example 10:
Sour cold dome desizing is as follows:
→ normal temperature heap to 8h → 2 → drying of washing → baking is rolled in 20% dilute sulfuric acid 0.5g/L, non-desizing cloth 10g, 2 leachings 2 It is dry.
Embodiment 2:
Efficiently desizing enzyme preparation it all can include following components and parts by weight:Desizing enzyme CONC (Novozymes Company's offer) 30, PVA digestive enzymes 30, a conduit made of long bamboo oil HP6 (offer of Shanghai Pin Shan companies) 5, deionized water 35.Wherein desizing enzyme CONC enzyme activity exists 8000U/ml or so.
Above-mentioned enzyme preparation is made by the following method:
By the control of agitator tank rotating speed in 10~20r/min, then by above component and parts by weight according to deionized water, HP6, The order of CONC, PVA digestive enzyme is sequentially added in stainless steel agitator tank, is adjusted to after all components all add, then by rotating speed 40~50r/min stirs 5~10min side and can be made.
Above-mentioned all-round efficiently desizing enzyme cold dome desizing is as follows:
The cold 0.5g/L of all-round efficiently desizing enzyme, non-desizing cloth 10g, 2 leachings 2 roll → and normal temperature heap to 8h → washing 2 → gets rid of Dry → drying.
Cold dome desizing rate table two:
Product Former cloth weight g Cloth weight g after desizing Weight-loss ratio % Feel grade
Comparative example 6 22000L 10.0 8.6 14 4.5
Comparative example 7 Industrial caustic soda 10.0 9.5 5 2.0
Comparative example 8 J100 10.0 9.8 2 1.0
Comparative example 9 Persalt 10.0 9.0 10 3.0
Comparative example 10 20% dilute sulfuric acid 10.0 9.1 9 3.0
Embodiment 2 All-round efficiently desizing enzyme 10.0 8.3 17 5.0
Note:Feel grade scoring is more high more soft
As can be seen that the all-round efficiently desizing enzyme of the present invention is compared to conventional starch desizing enzyme, industrial caustic soda, a conduit made of long bamboo oil, oxidation The desizing auxiliary agent such as agent and acid has the advantages that desizing rate is higher, feel is softer.Its main component is biology enzyme, belongs to albumen point Son, therefore also there is the environmental-protecting performance in addition to starch desizing enzyme not available for other desizing auxiliary agents.
Embodiment 3
Efficiently desizing enzyme preparation it all can include following components and parts by weight:Desizing enzyme CONC (Novozymes Company's offer) 10 Part, 50 parts of PVA digestive enzymes, 1 part of a conduit made of long bamboo oil HP6,15 parts of deionized water.Wherein desizing enzyme CONC enzyme activity is in 5000U/ml or so.
Above-mentioned enzyme preparation is made by the following method:
By the control of agitator tank rotating speed in 10r/min, then by above component and parts by weight according to deionized water, HP6, The order of CONC, PVA digestive enzyme is sequentially added in stainless steel agitator tank, is adjusted to after all components all add, then by rotating speed 40r/min stirrings 5min side can be made.
Above-mentioned enzyme preparation is handled for desizing, desizing rate can reach more than 80%, not only be only capable of removing various mix easily Close slurry, and be also biology enzyme without any damage, its main component to fabric, belong to protein molecular, it is solid to environment also without times What pollutes.
Above-mentioned PVA digestive enzymes are made by the following method:To contain 1,3 butylene glycol as the broth bouillon of derivant Mixed bacterial is cultivated, promote its produce film on and endocellular enzyme, then to cell carry out broken wall treatment, broken wall it is complete after centrifugation on Clear liquid, then miillpore filter (aperture is 0.1-0.2 μm) filtering, produces PVA digestive enzymes.Specifically by mixed bacterial in meat Culture prepares seed liquor on soup culture medium, is then inoculated in the broth bouillon of the 1,3-BDO containing 4-6g/l, in 30 DEG C of induction fermentations 3 days.Again using the ordinary skill in the art to cell progress broken wall treatment, centrifuged supernatant after broken wall is complete, Then miillpore filter (aperture is 0.1-0.2 μm), which filters, produces
Wherein, mixed bacterial includes following several commercially available Pseudomonas:Stenotrophomonas sp.;Pseudomonas sp.;Sphingopyxis sp.;Ochrobactrum sp.;Shinella sp.;Castellaniella sp.; Microbacterium sp..Above-mentioned several Pseudomonas are commercially available Pseudomonas, and amount ratio is 1.5:1.8:2:1:2.5:1.2: 1.5。
Described broth bouillon is conventional broth bouillon, including peptone:10.0g/L extracted beef powder:3.0g/ L, broth medium sodium chloride:5.0g/L, pH:7.2-7.6.
Embodiment 4
Efficiently desizing enzyme preparation it all can include following components and parts by weight:Desizing enzyme CONC (Novozymes Company's offer) 50 Part, 10 parts of PVA digestive enzymes, 10 parts of a conduit made of long bamboo oil HP6,45 parts of deionized water.Wherein desizing enzyme CONC enzyme activity is left in 10000U/ml It is right.
Above-mentioned enzyme preparation is made by the following method:
By the control of agitator tank rotating speed in 20r/min, then by above component and parts by weight according to deionized water, HP6, The order of CONC, PVA digestive enzyme is sequentially added in stainless steel agitator tank, is adjusted to after all components all add, then by rotating speed 50r/min stirrings 10min side can be made.
Above-mentioned enzyme preparation is handled for desizing, desizing rate can reach more than 80%, not only be only capable of removing various mix easily Close slurry, and be also biology enzyme without any damage, its main component to fabric, belong to protein molecular, it is solid to environment also without times What pollutes.

Claims (10)

1. a kind of desizing enzyme preparation of efficient-decomposition slurry, it is characterised in that include the component of following parts by weight:
Desizing enzyme:10-50 parts;
PVA digestive enzymes:10-50 parts;
A conduit made of long bamboo oil:1-10 parts;
Deionized water:15-45 parts.
A kind of 2. desizing enzyme preparation of efficient-decomposition slurry according to claim 1, it is characterised in that described desizing enzyme For starch desizing enzyme, enzyme activity is in 5000-10000U/ml, and optimum temperature is at 50-90 DEG C, and Optimal pH is in 6.0-7.5.
3. the desizing enzyme preparation of a kind of efficient-decomposition slurry according to claim 1 or 2, it is characterised in that described moves back Slurry enzyme is Thermostable α-Amylase, the desizing enzyme CONC that preferably Novozymes Company provides.
A kind of 4. desizing enzyme preparation of efficient-decomposition slurry according to claim 1, it is characterised in that described PVA drops Solving enzyme includes PVA oxidizing ferment, PVA dehydrogenases, oxidized form PVA hydrolases, and its optimum temperature is in 40-60 DEG C, Optimal pH 6.0- 7.0。
A kind of 5. desizing enzyme preparation of efficient-decomposition slurry according to claim 4, it is characterised in that described PVA drops Solve the preparation method of enzyme:Broth bouillon to contain 1,3-BDO as derivant is cultivated mixed bacterial, is promoted It is produced on film and endocellular enzyme, then broken wall treatment is carried out to cell, centrifuged supernatant after broken wall is complete, then filtering with microporous membrane, Produce PVA digestive enzymes.
6. according to the method for claim 5, it is characterised in that the preparation of the PVA digestive enzymes is in meat by mixed bacterial Culture prepares seed liquor on soup culture medium, is then inoculated in the broth bouillon of the 1,3-BDO containing 4-6g/l, in 30 DEG C of induction fermentations 3 days.
7. according to the method for claim 5, it is characterised in that described mixed bacterial includes following several Pseudomonas: Stenotrophomonas sp.;Pseudomonas sp.;Sphingopyxis sp.;Ochrobactrum sp.; Shinella sp.;Castellaniella sp.;Microbacterium sp..
8. the desizing enzyme preparation of a kind of efficient-decomposition slurry according to claim 1, it is characterised in that described a conduit made of long bamboo oil is The mixture of nonionic surfactant, the pH of 10% aqueous solution is in 5.5-7.0.
9. the desizing enzyme preparation of a kind of efficient-decomposition slurry according to claim 8, it is characterised in that described a conduit made of long bamboo oil is The a conduit made of long bamboo oil HP6 that the mixture of nonionic surfactant, preferably Shanghai Pin Shan companies provide.
A kind of 10. preparation method of the desizing enzyme preparation of efficient-decomposition slurry as claimed in claim 1, it is characterised in that bag Include following steps:
By the control of agitator tank rotating speed in 10~20r/min, then by weight by deionized water 15-45 parts, a conduit made of long bamboo oil 1-10 parts, move back Slurry enzyme 10-50 parts, the order of PVA digestive enzyme 10-50 parts are sequentially added in agitator tank, after all components all add, then will Rotating speed, which is adjusted to 40~50r/min stirrings, 5~10min side, to be made.
CN201711047773.5A 2017-10-31 2017-10-31 A kind of desizing enzyme preparation of efficient-decomposition slurry and preparation method thereof Pending CN107780194A (en)

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Publication number Priority date Publication date Assignee Title
CN108625065A (en) * 2018-05-03 2018-10-09 南通市苏中纺织有限公司 A kind of cotton fabric textile matt production processing method

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CN104233826A (en) * 2014-09-15 2014-12-24 河南工程学院 One-bath low-temperature desizing, refining and bleaching pretreatment method of cotton woven fabric
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CN108625065A (en) * 2018-05-03 2018-10-09 南通市苏中纺织有限公司 A kind of cotton fabric textile matt production processing method

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Application publication date: 20180309