A kind of preparation method of lignin phenol formaldehyde resin foamed material
Technical field
The invention belongs to chemical field of polymer material preparing technology, more particularly to a kind of lignin phenol formaldehyde resin foam material
The preparation method of material.
Background technology
The densely-populated of China, groups of building are intensive, in the majority for main groups of building with multilayer and high level.2010, China
House overall floorage reaches 51,900,000,000 m2, but often it is close on 2000000000 m2Completed floor space among, only 3% or so is energy saving building,
It is to still fall within highly energy-consuming building to have 97%.According to statistics, for 10,000,000 m2New building, if realize energy-conservation 50% target,
Then every year can emission reduction CO2About 10,000 tons, according to every m2Construction area can save 30kg standard coals every year, and annual new building can
Save 300,000 tons of standard coals.It can be seen that China's building energy conservation potentiality are very big, it is light to play act foot for alleviation China's energy situation
The effect of weight, therefore building heat preservation has surprising Social benefit and economic benefit.Biomass-based material is inexpensive, it is environmentally friendly, can be again
It is raw, in nowadays oil spike, tend to energy day under the weary environment of plaque, there is the unrivaled advantage of petroleum-based products.It is raw
Material foamed material has the huge advantage of low cost, recyclable regenerative and part biodegradable, exploitation biomass bubble
Foam material has turned into the focus of various countries' research.
Reed is the widely distributed polytypic species in the whole world, in addition to forest site does not grow, the various open fields for having water source, often
The fertility extended rapidly with it, form reed community in flakes.Reed not only can the raw material of industry such as papermaking, building materials, root
It can be used as medicine, there is diuresis, removing toxic substances, refrigerant, town to vomit, the function such as anti-encephalitis, in addition to huge economic value, reed is also important
The ecological value:The reed of large area not only can adjust weather, water conservation, the good Wetland Environment formed,
There is provided and inhabit for birds, look for food, the home of breeding.Lignin is a kind of unbodied, molecule being widely present in plant
Armaticity high polymer containing oxo phenylpropanol or derivatives thereof construction unit in structure, the xylem of plant contain a large amount of wooden
Element, xylem is maintained high hardness and open up the weight of whole plant to hold.Lignin as the second largest natural substrates in ecological boundary,
Exploitation has been studied is used for every field.
Patent of invention CN201310236803.2, Urea resin foam thermal-insulation composite material and preparation method thereof, by ureaformaldehyde
Made of resin, foaming agent, surfactant, curing agent, toughener and filler.Method:First, raw material is weighed;2nd, ureaformaldehyde tree
Stirred after fat, foaming agent, surfactant mixing, add toughener stirring, add filler stirring, added curing agent stirring, obtain
To foaming body;3rd, foaming body is poured into prior preheated mold, is placed in free foaming in baking oven, foaming obtains product after terminating.
The apparent density of product of the present invention is 0.093 ~ 0.105g/cm3, and compressive strength is 170 ~ 220kPa, impact strength is 400 ~
530kPa, thermal conductivity factor are 0.028 ~ 0.036w/ (mk), and oxygen index (OI) is more than 33.3%;For building exterior wall heat preserving.The invention
Existing urea formaldehyde resin foam is solved because property is crisp, easily scaling-off, intensity is relatively low, and building thermal insulation material can not be used as containing trace formaldehyde
The technical problem used.
Patent of invention CN201210000185.7, a kind of phenol foam and preparation method thereof, by component A and B
Component forms, and wherein component A is in parts by weight by viscosity chitosan, 10-30 in 100 parts of resols, 10-20 parts
Part lignin polyether polyalcohol, 0-20 parts aluminium hydroxide, 5-10 parts surfactant, the fluorine dichloroethanes of 10-20 parts foaming agent one
(HCFC-141b), 10-30 part diluents methyl formate composition, B component is composite toughening acidic catalyst 20-50 parts.It is prepared
The component of A, B two is well mixed by method respectively, then is poured into after being mutually mixed in mould, and being foamed at a temperature of 80 DEG C obtains phenolic aldehyde
Resin foam.A kind of phenol foam of the invention has higher while its fire retardant performance is not reduced
Compression strength and pliability, suitable for fire-protection rating require higher buildings exterior-wall heat insulation construct.
Patent of invention CN200810243419.4, the preparation method of biomass modified phenolic foam plastic,:In 100 mass
In the phenol of part, the base catalyst aqueous solution of 5 ~ 10 mass parts and the lignin of 30~60 mass parts are added, base catalyst is water-soluble
The mass percent concentration of liquid is 2 ~ 10%, 1-2h is reacted under 90~150 DEG C of reflux temperatures, then the matter of mixed liquor 72 ~ 39 is added dropwise
Part is measured, mixed liquor is made up of formaldehyde and furfural, and its mass ratio is 60 ~ 35: 40-65, reacts 2- under 90 ~ 150 DEG C of reflux temperatures
3h, reaction terminate to be neutralized with acid, the resol that solid content is 78 ~ 83% are obtained, by 100 mass parts resols
And 5 ~ 15 mass parts foaming stirred with catalyst, 1 ~ 5 mass of surface activating agent and 6 ~ 15 mass parts foaming agents, 5 ~
Foamed at 160 DEG C, obtain a kind of low stain building thermal insulation material, its performance indications reaches petroleum chemicals level.
At present, because the environment amenable demand more and more higher of people, due to the raw material used in phenolic foam
The reason for kind and technology of preparing, make not react complete free phenol and free aldehyde causes seriously to the water in environment and air
The material of pollution, addition reduction free phenol and free aldehyde causes the decline of foam performance again.
The content of the invention
The deficiency existing for the phenol foam for preparing in the prior art, the present invention provide a kind of lignin phenol
The preparation method of urea formaldehyde foamed material.
The present invention is achieved by the following technical solutions:
A kind of preparation method of lignin phenol formaldehyde resin foamed material, is prepared by following steps:
First, activation lignin is prepared
(1)Take reed stems and leaves, be ground into reed slag, sprinkle water it is moistened to water content be 60 ~ 70%, add reed slag
The Tween-80 of amount 0.05 ~ 0.15%, packed after well mixed, after inoculation pseudomonas aeruginosa carries out sterile solid culture 2 ~ 3 days,
Cultivation matrix is obtained, then in being inoculated with phoenix tail mushroom on cultivation matrix, is persistently cultivated 12 ~ 16 days, cultivation temperature is maintained at 37 ~ 45
℃;
(2)Take culture ripe and extract the cultivation matrix after phoenix-tail mushroom, be milled to powder, addition acetic acid to pH is 3 ~ 3.5, under normal temperature
45 ~ 60min is reacted, is then filtered to remove solid residue, obtains activating lignin;
2nd, quartz-anion composite granule is prepared
(1)40 ~ 50 parts of water, 0.5 ~ 0.7 part of dispersant, 5040,0.2 ~ 0.3 parts of defoamer A10 are mixed by ratio of weight and the number of copies, first
It is scattered to stir and evenly mix, add powder quartz ore and ball milling is carried out into porcelain mill, control the solid-to-liquid ratio to be(2~5):1, choose ball
Expect that ratio is(3~5):1 Ceramic Balls, sequentially add 0.3% dispersant and 0.1% defoamer, and rotating speed is 70 revs/min, ball milling
Time is 3.0 ~ 4.0h, prepares konilite slurry, then adds hydroxyethyl cellulose, prevents the sedimentation of konilite slurry, obtains
The konilite slurry arrived;
(2)40 ~ 50 parts of water, 5 ~ 10 parts of hydroxy ethyl fiber solution mixing are taken by ratio of weight and the number of copies, by negative ion powder according to solid-to-liquid ratio
For 1:1 ratio adds, and is then transferred to vertical mixing mill, ratio of grinding media to material is(3~5):1 Ceramic Balls, sequentially add 0.3% it is scattered
The defoamer A10 of agent 5040 and 0.1%, 1 ~ 2h of ball milling, obtain anion agent slurry;
(3)It is according to mass ratio by konilite slurry and anion slurry(12~25):1 mixing, is added to sand mill, ratio of grinding media to material
For(3~5):1 zirconium ball 30 ~ 60min of wet grinding, is fitted into centrifuge tube, is washed with deionized 3 ~ 4 times, is air-dried under normal temperature,
Obtain quartz-anion composite granule;
3rd, hyper-branched polyester is prepared
By quality parts ratio, the double [4- of 2,2- are taken(2- hydroxy ethoxies)Phenyl] 20 ~ 30 parts of propane, constant temperature melts in 210 DEG C of oil baths
Melt, trimesic acid is added, with 0.1 ~ 0.5 part of stannous octoate;After 3.0 ~ 5.0h of heating stirring, vacuumize and keep strong stirring
1.0 ~ 2.0h is reacted, reaction is poured into methanol and precipitated, tetrahydrofuran is dissolved in after filtering and is precipitated again in methanol while hot after terminating,
40 ~ 60h is dried at 100 DEG C, obtains hyper-branched polyester solid;
4th, lignin phenol formaldehyde resin foamed material is prepared
By ratio of weight and the number of copies, 10 ~ 15 parts of lignin of activation is taken, quartz -12 ~ 20 parts of anion composite granule, hyper-branched polyester is solid
1 ~ 3 part of body, 8 ~ 12 parts of phenol, 1 ~ 3 part of sodium hydroxide, 10 ~ 12 parts of formaldehyde, 10 ~ 25 parts of water, 5 ~ 10 parts of Tween-80, a fluorine two
10 ~ 15 parts of chloroethanes HCFC-141b, 5 ~ 30 parts of phosphatase 11,10 ~ 15 parts of the tetrakis hydroxymetyl phosphonium sulfuric aqueous solution, it is well mixed and adds
In reactor accelerate stirring 10 ~ 20s after, pour into and be preheated in 80 ~ 90 DEG C of corresponding mould, at 80 ~ 90 DEG C isothermal reaction 1 ~
2h, it is fully cured to obtain lignin phenol formaldehyde resin foamed material.
Pseudomonas aeruginosa and phoenix-tail mushroom solid state fermentation reed slag, it can effectively decompose cellulose in reed slag and wooden
Element;Rhamnolipid caused by pseudomonas aeruginosa fermentation can promote decomposition of the phoenix-tail mushroom secretion laccase to reed slag lignin, living
Change and improve methylol, phenolic hydroxyl group, alcoholic extract hydroxyl group content on lignin molecule, so as to improve lignin and the phenolic resin degree of polymerization.
Quartzy main component is silica, has porous performance, can load more negative oxygen ions, adsorbs free formaldehyde
And phenol, while negative ion powder contacts with moisture in air or oxygen, releasing negative oxygen ion after ionizing, and improves air matter
Amount;The many combination hyper-branched polyesters of quartzy loose structure energy, further improve the degree of polymerization of phenol foam.It is negative
Ion addition be 4 ~ 8% between when, purifying formaldehyde rate between 91 ~ 94%, more than 8% after-purification rate change it is small, but bear from
The Percentage bound of sub- powder and silica flour reduces with the increase of negative ion powder addition, therefore is best with 4 ~ 8%.
Hyper-branched polyester has highly branched molecular structure, and radical species are more, and solubility high viscosity is low, can effectively carry
The polymerization speed of high phenolic resin, improve the intensity of resin glue;The characteristics of its radical species is more simultaneously, can more it combine free
Phenol and formaldehyde, reduce the release of phenol and formaldehyde so as to improve Environmental security;On the other hand, phenolic resin is due to lignin
With the addition of silica flour complex, gel-forming property is influenceed, this influence can be eliminated using hyper-branched polyester.
As a further improvement on the present invention, step 1(1)Described pseudomonas aeruginosa fills liquid prior to activation medium
Measure in the conical flask for 20%, inoculum concentration 5%, 37 DEG C, 12 ~ 16h of activation culture under 200rpm.
As a further improvement on the present invention, the activation medium is prepared by following density component material:Vegetable seed
Oily 30g/L, Dried Corn Steep Liquor Powder 6g/L, NaNO36g/L, K2HPO40.9g/L, NaH2PO40.6g/L, MgSO40.3g/L,
CaCl20.05g/L, NaCl 1.5g/L, adjust pH to 6.5 ~ 7.0.
In best medium, the rhamnolipid average product that pseudomonas aeruginosa ferments to obtain is 30.41 ~ 34.52g/L.
As a further improvement on the present invention, step 2(1)Described powder quartz ore fineness is 200 ~ 300 mesh.
The granule size of konilite determines its dispersive property and absorption property, and granularity is smaller to disperse better but adsorption capacity
It is low, therefore in order to preferably disperse to adsorb negative ion powder simultaneously, the silica flour using 200 ~ 300 mesh is best.
As a further improvement on the present invention, the double [4- of 2,2- described in step 3(2- hydroxy ethoxies)Phenyl] propane with
The mol ratio of benzenetricarboxylic acid is(2~4):1.
The mol ratio of two kinds of monomers influences hyper-branched polyester molecular weight and the dissaving polymer of terminal groups, and 2,2- is double
[4-(2- hydroxy ethoxies)Phenyl] mol ratio of propane and trimesic acid is 2:Terminal groups dispersiveness big poly- can be obtained when 1
Ester, there are more binding sites(Group), so as to promote the intensity of resin reaction polymerization speed and resin, anti-wear performance.
As a further improvement on the present invention, the quartz described in step 4-anion composite granule is consolidated with hyper-branched polyester
Body amount ratio is(8~15):1.
The content of hyper-branched polyester influences resin integrally curing conversion ratio, and content high resin solidification conversion ratio is low, and content is low
Resin bonding strength and anti-wear performance are low, when hyperbranched poly ester content is 5 ~ 15%, the solidification conversion ratio of phenolic resin for 95 ~
98%, anti-wear performance and bond strength rate of change are small, overall resin property are influenceed little.
As a further improvement on the present invention, the tetrakis hydroxymetyl phosphonium sulfuric aqueous solution sulfuric acid containing tetra methylol described in step 4
Phosphorus 60 ~ 70%.
Tetrakis hydroxymetyl phosphonium sulfuric is a kind of good fire proofing, while is overspend in the resin material that can be prepared with the present invention
Change polyester, improve the toughness of foamed material, because of the dissaving structure of hyper-branched polyester, and need not too high concentration four hydroxyls
Methylsulfuric acid phosphorus can reach fire-retardant and toughening effect, reduce cost of material.
Beneficial effects of the present invention:
1st, preparation technology of the present invention requires low, it is not necessary to high capital equipment and raw material, has good economic benefit;
2nd, the phenol foam that the present invention is prepared into is safe and reliable, and burst size of methanal is low, while can also discharge beneficial
Negative oxygen ion, environmental pollution is low, meets demand of the people to environment-friendly materials;
3rd, phenol foam abrasion resistance prepared by the present invention is high, has good compression strength and pliability, prevents fires
Fire resistance is strong, has excellent water-fast weather-resistant property.
Embodiment
With reference to embodiment, the present invention is further described.
Embodiment 1
First, activation lignin is prepared
(1)Take reed stems and leaves, be ground into reed slag, sprinkle water it is moistened to water content be 60%, add reed slag quality
0.05% Tween-80, pack after well mixed, after inoculation pseudomonas aeruginosa carries out sterile solid culture 2 days, cultivated
Matrix, then in being inoculated with phoenix tail mushroom on cultivation matrix, persistently cultivate 12 days, cultivation temperature is maintained at 37 DEG C;
In the conical flask that described pseudomonas aeruginosa is 20% prior to activation medium liquid amount, inoculum concentration 5%, 37 DEG C,
Activation culture 12h under 200rpm;The activation medium is prepared by following density component material:Rapeseed oil 30g/L, corn
Paste dry powder 6g/L, NaNO36g/L, K2HPO40.9g/L, NaH2PO40.6g/L, MgSO40.3g/L, CaCl20.05g/L,
NaCl 1.5g/L, adjust pH to 6.5;
(2)Take culture ripe and extract the cultivation matrix after phoenix-tail mushroom, be milled to powder, it is 3 to add acetic acid to pH, is reacted under normal temperature
45min, solid residue is then filtered to remove, obtains activating lignin;
2nd, quartz-anion composite granule is prepared
(1)40 parts of water, 0.5 part of dispersant, 5040,0.2 parts of defoamer A10 are mixed by ratio of weight and the number of copies, it is mixed first to disperse stirring
It is even, add the powder quartz ore that fineness is 200 mesh and ball milling is carried out into porcelain mill, it is 2 to control solid-to-liquid ratio:1, choose ball material
Than for 3:1 Ceramic Balls, 0.3% dispersant and 0.1% defoamer are sequentially added, rotating speed is 70 revs/min, Ball-milling Time is
3.0h, konilite slurry is prepared, then adds hydroxyethyl cellulose, prevent the sedimentation of konilite slurry, obtained konilite
Slurry;
(2)40 parts of water, the mixing of 5 parts of hydroxy ethyl fiber solution are taken by ratio of weight and the number of copies, according to solid-to-liquid ratio are 1 by negative ion powder:1
Ratio adds, and is then transferred to vertical mixing mill, ratio of grinding media to material 3:1 Ceramic Balls, sequentially add 0.3% He of dispersant 5040
0.1% defoamer A10, ball milling 1h, obtain anion agent slurry;
(3)According to mass ratio it is 12 by konilite slurry and anion slurry:1 mixing, is added to sand mill, ratio of grinding media to material 3:1
Zirconium ball wet grinding 30min, be fitted into centrifuge tube, be washed with deionized 3 ~ 4 times, under normal temperature air-dry, obtain quartz-bear from
Sub- composite granule;
3rd, hyper-branched polyester is prepared
By quality parts ratio, the double [4- of 2,2- are taken(2- hydroxy ethoxies)Phenyl] 20 parts of propane, constant temperature melts in 210 DEG C of oil baths,
Add trimesic acid(2,2- double [4-(2- hydroxy ethoxies)Phenyl] mol ratio of propane and trimesic acid is 2:1), with 0.1
Part stannous octoate;After heating stirring 3.0h, vacuumize and keep strong stirring to react 1.0h, reaction pours into methanol while hot after terminating
Middle precipitation, tetrahydrofuran is dissolved in after filtering and is precipitated again in methanol, 40h is dried at 100 DEG C, hyper-branched polyester is obtained and consolidates
Body;
4th, lignin phenol formaldehyde resin foamed material is prepared
By ratio of weight and the number of copies, take and activate 10 parts of lignin, quartz -12 parts of anion composite granule, 1 part of hyper-branched polyester solid,
8 parts of phenol, 1 part of sodium hydroxide, 10 parts of formaldehyde, 10 parts of water, 5 parts of Tween-80,10 parts of a fluorine dichloroethanes HCFC-141b, phosphorus
15 parts of acid, 10 parts of the tetrakis hydroxymetyl phosphonium sulfuric aqueous solution, it is well mixed after accelerating stirring 10s in addition reactor, pours into and be preheated to
In 80 DEG C of corresponding mould, the isothermal reaction 1h at 80 DEG C, it is fully cured to obtain lignin phenol formaldehyde resin foamed material.
Embodiment 2
First, activation lignin is prepared
(1)Take reed stems and leaves, be ground into reed slag, sprinkle water it is moistened to water content be 70%, add reed slag quality
0.15% Tween-80, pack after well mixed, after inoculation pseudomonas aeruginosa carries out sterile solid culture 3 days, cultivated
Matrix, then in being inoculated with phoenix tail mushroom on cultivation matrix, persistently cultivate 16 days, cultivation temperature is maintained at 45 DEG C;
In the conical flask that described pseudomonas aeruginosa is 20% prior to activation medium liquid amount, inoculum concentration 5%, 37 DEG C,
Activation culture 16h under 200rpm;The activation medium is prepared by following density component material:Rapeseed oil 30g/L, corn
Paste dry powder 6g/L, NaNO36g/L, K2HPO40.9g/L, NaH2PO40.6g/L, MgSO40.3g/L, CaCl20.05g/L,
NaCl 1.5g/L, adjust pH to 7.0
(2)Take culture ripe and extract the cultivation matrix after phoenix-tail mushroom, be milled to powder, addition acetic acid to pH is 3.5, anti-under normal temperature
60min is answered, is then filtered to remove solid residue, obtains activating lignin;
2nd, quartz-anion composite granule is prepared
(1)50 parts of water, 0.7 part of dispersant, 5040,0.3 parts of defoamer A10 are mixed by ratio of weight and the number of copies, it is mixed first to disperse stirring
It is even, add the powder quartz ore that fineness is 300 mesh and ball milling is carried out into porcelain mill, it is 5 to control solid-to-liquid ratio:1, choose ball material
Than for 5:1 Ceramic Balls, 0.3% dispersant and 0.1% defoamer are sequentially added, rotating speed is 70 revs/min, Ball-milling Time is
4.0h, konilite slurry is prepared, then adds hydroxyethyl cellulose, prevent the sedimentation of konilite slurry, obtained konilite
Slurry;
(2)50 parts of water, the mixing of 10 parts of hydroxy ethyl fiber solution are taken by ratio of weight and the number of copies, according to solid-to-liquid ratio are 1 by negative ion powder:1
Ratio add, be then transferred to vertical mixing mill, ratio of grinding media to material 5:1 Ceramic Balls, sequentially add 0.3% He of dispersant 5040
0.1% defoamer A10, ball milling 2h, obtain anion agent slurry;
(3)According to mass ratio it is 25 by konilite slurry and anion slurry:1 mixing, is added to sand mill, ratio of grinding media to material 5:1
Zirconium ball wet grinding 60min, be fitted into centrifuge tube, be washed with deionized 3 ~ 4 times, under normal temperature air-dry, obtain quartz-bear from
Sub- composite granule;
3rd, hyper-branched polyester is prepared
By quality parts ratio, the double [4- of 2,2- are taken(2- hydroxy ethoxies)Phenyl] 30 parts of propane, constant temperature melts in 210 DEG C of oil baths,
Add trimesic acid(2,2- double [4-(2- hydroxy ethoxies)Phenyl] mol ratio of propane and trimesic acid is 2:1), with 0.5
Part stannous octoate;After heating stirring 5.0h, vacuumize and keep strong stirring to react 2.0h, reaction pours into methanol while hot after terminating
Middle precipitation, tetrahydrofuran is dissolved in after filtering and is precipitated again in methanol, 60h is dried at 100 DEG C, hyper-branched polyester is obtained and consolidates
Body;
4th, lignin phenol formaldehyde resin foamed material is prepared
By ratio of weight and the number of copies, take and activate 15 parts of lignin, quartz -20 parts of anion composite granule, 2 parts of hyper-branched polyester solid,
12 parts of phenol, 3 parts of sodium hydroxide, 12 parts of formaldehyde, 25 parts of water, 10 parts of Tween-80,15 parts of a fluorine dichloroethanes HCFC-141b,
30 parts of phosphoric acid, 15 parts of the tetrakis hydroxymetyl phosphonium sulfuric aqueous solution, it is well mixed after accelerating stirring 20s in addition reactor, pours into preheating
To 90 DEG C of corresponding moulds, the isothermal reaction 2h at 90 DEG C, it is fully cured to obtain lignin phenol formaldehyde resin foamed material.
Embodiment 3
First, activation lignin is prepared
(1)Take reed stems and leaves, be ground into reed slag, sprinkle water it is moistened to water content be 65%, add reed slag quality
0.1% Tween-80, packed after well mixed, after inoculation pseudomonas aeruginosa carries out sterile solid culture 3 days, obtain cultivation base
Matter, then in being inoculated with phoenix tail mushroom on cultivation matrix, persistently cultivate 14 days, cultivation temperature is maintained at 40 DEG C;
In the conical flask that described pseudomonas aeruginosa is 20% prior to activation medium liquid amount, inoculum concentration 5%, 37 DEG C,
Activation culture 14h under 200rpm;The activation medium is prepared by following density component material:Rapeseed oil 30g/L, corn
Paste dry powder 6g/L, NaNO36g/L, K2HPO40.9g/L, NaH2PO40.6g/L, MgSO40.3g/L, CaCl20.05g/L,
NaCl 1.5g/L, adjust pH to 6.5 ~ 7.0
(2)Take culture ripe and extract the cultivation matrix after phoenix-tail mushroom, be milled to powder, addition acetic acid to pH is 3.3, anti-under normal temperature
50min is answered, is then filtered to remove solid residue, obtains activating lignin;
2nd, quartz-anion composite granule is prepared
(1)45 parts of water, 0.6 part of dispersant, 5040,0.25 parts of defoamer A10 are mixed by ratio of weight and the number of copies, it is mixed first to disperse stirring
It is even, add the powder quartz ore that fineness is 220 mesh and ball milling is carried out into porcelain mill, it is 3 to control solid-to-liquid ratio:1, choose ball material
Than for 4:1 Ceramic Balls, 0.3% dispersant and 0.1% defoamer are sequentially added, rotating speed is 70 revs/min, Ball-milling Time is
3.5h, konilite slurry is prepared, then adds hydroxyethyl cellulose, prevent the sedimentation of konilite slurry, obtained konilite
Slurry;
(2)45 parts of water, the mixing of 8 parts of hydroxy ethyl fiber solution are taken by ratio of weight and the number of copies, according to solid-to-liquid ratio are 1 by negative ion powder:1
Ratio adds, and is then transferred to vertical mixing mill, ratio of grinding media to material 4:1 Ceramic Balls, sequentially add 0.3% He of dispersant 5040
0.1% defoamer A10, ball milling 1.5h, obtain anion agent slurry;
(3)According to mass ratio it is 20 by konilite slurry and anion slurry:1 mixing, is added to sand mill, ratio of grinding media to material 4:1
Zirconium ball wet grinding 50min, be fitted into centrifuge tube, be washed with deionized 3 ~ 4 times, under normal temperature air-dry, obtain quartz-bear from
Sub- composite granule;
3rd, hyper-branched polyester is prepared
By quality parts ratio, the double [4- of 2,2- are taken(2- hydroxy ethoxies)Phenyl] 25 parts of propane, constant temperature melts in 210 DEG C of oil baths,
Add trimesic acid(2,2- double [4-(2- hydroxy ethoxies)Phenyl] mol ratio of propane and trimesic acid is 2:1), with 0.4
Part stannous octoate;After heating stirring 4.0h, vacuumize and keep strong stirring to react 1.5h, reaction pours into methanol while hot after terminating
Middle precipitation, tetrahydrofuran is dissolved in after filtering and is precipitated again in methanol, 50h is dried at 100 DEG C, hyper-branched polyester is obtained and consolidates
Body;
4th, lignin phenol formaldehyde resin foamed material is prepared
By ratio of weight and the number of copies, take and activate 12 parts of lignin, quartz -15 parts of anion composite granule, 1 part of hyper-branched polyester solid,
10 parts of phenol, 2 parts of sodium hydroxide, 11 parts of formaldehyde, 17 parts of water, 8 parts of Tween-80,12 parts of a fluorine dichloroethanes HCFC-141b,
20 parts of phosphoric acid, 12 parts of the tetrakis hydroxymetyl phosphonium sulfuric aqueous solution, it is well mixed after accelerating stirring 15s in addition reactor, pours into preheating
To 85 DEG C of corresponding moulds, the isothermal reaction 1.5h at 85 DEG C, it is fully cured to obtain lignin phenol formaldehyde resin foamed material.
Embodiment 4
First, activation lignin is prepared
(1)Take reed stems and leaves, be ground into reed slag, sprinkle water it is moistened to water content be 62%, add reed slag quality
0.15% Tween-80, pack after well mixed, after inoculation pseudomonas aeruginosa carries out sterile solid culture 2 days, cultivated
Matrix, then in being inoculated with phoenix tail mushroom on cultivation matrix, persistently cultivate 16 days, cultivation temperature is maintained at 40 DEG C;
In the conical flask that described pseudomonas aeruginosa is 20% prior to activation medium liquid amount, inoculum concentration 5%, 37 DEG C,
Activation culture 12h under 200rpm;The activation medium is prepared by following density component material:Rapeseed oil 30g/L, corn
Paste dry powder 6g/L, NaNO36g/L, K2HPO40.9g/L, NaH2PO40.6g/L, MgSO40.3g/L, CaCl20.05g/L,
NaCl 1.5g/L, adjust pH to 6.5 ~ 7.0
(2)Take culture ripe and extract the cultivation matrix after phoenix-tail mushroom, be milled to powder, addition acetic acid to pH is 3.3, anti-under normal temperature
50min is answered, is then filtered to remove solid residue, obtains activating lignin;
2nd, quartz-anion composite granule is prepared
(1)42 parts of water, 0.5 part of dispersant, 5040,0.3 parts of defoamer A10 are mixed by ratio of weight and the number of copies, it is mixed first to disperse stirring
It is even, add the powder quartz ore that fineness is 220 mesh and ball milling is carried out into porcelain mill, it is 2 to control solid-to-liquid ratio:1, choose ball material
Than for 5:1 Ceramic Balls, 0.3% dispersant and 0.1% defoamer are sequentially added, rotating speed is 70 revs/min, Ball-milling Time is
3.0h, konilite slurry is prepared, then adds hydroxyethyl cellulose, prevent the sedimentation of konilite slurry, obtained konilite
Slurry;
(2)40 parts of water, the mixing of 10 parts of hydroxy ethyl fiber solution are taken by ratio of weight and the number of copies, according to solid-to-liquid ratio are 1 by negative ion powder:1
Ratio add, be then transferred to vertical mixing mill, ratio of grinding media to material 5:1 Ceramic Balls, sequentially add 0.3% He of dispersant 5040
0.1% defoamer A10, ball milling 2.0h, obtain anion agent slurry;
(3)According to mass ratio it is 15 by konilite slurry and anion slurry:1 mixing, is added to sand mill, ratio of grinding media to material 5:1
Zirconium ball wet grinding 60min, be fitted into centrifuge tube, be washed with deionized 3 ~ 4 times, under normal temperature air-dry, obtain quartz-bear from
Sub- composite granule;
3rd, hyper-branched polyester is prepared
By quality parts ratio, the double [4- of 2,2- are taken(2- hydroxy ethoxies)Phenyl] 25 parts of propane, constant temperature melts in 210 DEG C of oil baths,
Add trimesic acid(2,2- double [4-(2- hydroxy ethoxies)Phenyl] mol ratio of propane and trimesic acid is 2:1), with 0.4
Part stannous octoate;After heating stirring 5.0h, vacuumize and keep strong stirring to react 1.0h, reaction pours into methanol while hot after terminating
Middle precipitation, tetrahydrofuran is dissolved in after filtering and is precipitated again in methanol, 40h is dried at 100 DEG C, hyper-branched polyester is obtained and consolidates
Body;
4th, lignin phenol formaldehyde resin foamed material is prepared
By ratio of weight and the number of copies, take and activate 15 parts of lignin, quartz -18 parts of anion composite granule, 1 part of hyper-branched polyester solid,
12 parts of phenol, 2 parts of sodium hydroxide, 10 parts of formaldehyde, 18 parts of water, 8 parts of Tween-80,12 parts of a fluorine dichloroethanes HCFC-141b,
20 parts of phosphoric acid, 10 parts of the tetrakis hydroxymetyl phosphonium sulfuric aqueous solution, it is well mixed after accelerating stirring 15s in addition reactor, pours into preheating
To 80 DEG C of corresponding moulds, the isothermal reaction 1h at 80 DEG C, it is fully cured to obtain lignin phenol formaldehyde resin foamed material.
Embodiment 5
First, activation lignin is prepared
(1)Take reed stems and leaves, be ground into reed slag, sprinkle water it is moistened to water content be 65%, add reed slag quality
0.15% Tween-80, pack after well mixed, after inoculation pseudomonas aeruginosa carries out sterile solid culture 3 days, cultivated
Matrix, then in being inoculated with phoenix tail mushroom on cultivation matrix, persistently cultivate 16 days, cultivation temperature is maintained at 40 DEG C;
In the conical flask that described pseudomonas aeruginosa is 20% prior to activation medium liquid amount, inoculum concentration 5%, 37 DEG C,
Activation culture 12h under 200rpm;The activation medium is prepared by following density component material:Rapeseed oil 30g/L, corn
Paste dry powder 6g/L, NaNO36g/L, K2HPO40.9g/L, NaH2PO40.6g/L, MgSO40.3g/L, CaCl20.05g/L,
NaCl 1.5g/L, adjust pH to 6.5;
(2)Take culture ripe and extract the cultivation matrix after phoenix-tail mushroom, be milled to powder, addition acetic acid to pH is 3.5, anti-under normal temperature
60min is answered, is then filtered to remove solid residue, obtains activating lignin;
2nd, quartz-anion composite granule is prepared
(1)45 parts of water, 0.7 part of dispersant, 5040,0.3 parts of defoamer A10 are mixed by ratio of weight and the number of copies, it is mixed first to disperse stirring
It is even, add the powder quartz ore that fineness is 300 mesh and ball milling is carried out into porcelain mill, it is 4 to control solid-to-liquid ratio:1, choose ball material
Than for 4:1 Ceramic Balls, 0.3% dispersant and 0.1% defoamer are sequentially added, rotating speed is 70 revs/min, Ball-milling Time is
4.0h, konilite slurry is prepared, then adds hydroxyethyl cellulose, prevent the sedimentation of konilite slurry, obtained konilite
Slurry;
(2)45 parts of water, the mixing of 10 parts of hydroxy ethyl fiber solution are taken by ratio of weight and the number of copies, according to solid-to-liquid ratio are 1 by negative ion powder:1
Ratio add, be then transferred to vertical mixing mill, ratio of grinding media to material 5:1 Ceramic Balls, sequentially add 0.3% He of dispersant 5040
0.1% defoamer A10, ball milling 2h, obtain anion agent slurry;
(3)According to mass ratio it is 15 by konilite slurry and anion slurry:1 mixing, is added to sand mill, ratio of grinding media to material 3:1
Zirconium ball wet grinding 50min, be fitted into centrifuge tube, be washed with deionized 3 ~ 4 times, under normal temperature air-dry, obtain quartz-bear from
Sub- composite granule;
3rd, hyper-branched polyester is prepared
By quality parts ratio, the double [4- of 2,2- are taken(2- hydroxy ethoxies)Phenyl] 30 parts of propane, constant temperature melts in 210 DEG C of oil baths,
Add trimesic acid(2,2- double [4-(2- hydroxy ethoxies)Phenyl] mol ratio of propane and trimesic acid is 2:1), with 0.5
Part stannous octoate;After heating stirring 4.0h, vacuumize and keep strong stirring to react 2.0h, reaction pours into methanol while hot after terminating
Middle precipitation, tetrahydrofuran is dissolved in after filtering and is precipitated again in methanol, 48h is dried at 100 DEG C, obtains hyper-branched polyester solid;
4th, lignin phenol formaldehyde resin foamed material is prepared
By ratio of weight and the number of copies, take and activate 15 parts of lignin, quartz -15 parts of anion composite granule, 1 part of hyper-branched polyester solid,
12 parts of phenol, 2 parts of sodium hydroxide, 10 parts of formaldehyde, 16 parts of water, 10 parts of Tween-80,10 parts of a fluorine dichloroethanes HCFC-141b,
20 parts of phosphoric acid, 15 parts of the tetrakis hydroxymetyl phosphonium sulfuric aqueous solution, it is well mixed after accelerating stirring 20s in addition reactor, pours into preheating
To 90 DEG C of corresponding moulds, the isothermal reaction 2h at 90 DEG C, it is fully cured to obtain lignin phenol formaldehyde resin foamed material.
The gained lignin phenol formaldehyde resin foamed material of embodiment 1 ~ 5 is tested, the results are shown in Table 1.
The test result of the lignin phenol formaldehyde resin foamed material of the embodiment of the present invention of table 1
Above example is only the exemplary embodiment of the present invention, is not used in the limitation present invention, protection scope of the present invention is by weighing
Sharp claim limits.Those skilled in the art can the present invention essence and protection domain in, the present invention is made it is various modification or
Equivalent substitution, this modification or equivalent substitution also should be regarded as being within the scope of the present invention.