CN107778385A - A kind of supported chrome tungsten bimetallic catalyst and its preparation method and application - Google Patents
A kind of supported chrome tungsten bimetallic catalyst and its preparation method and application Download PDFInfo
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F4/00—Polymerisation catalysts
- C08F4/06—Metallic compounds other than hydrides and other than metallo-organic compounds; Boron halide or aluminium halide complexes with organic compounds containing oxygen
- C08F4/22—Metallic compounds other than hydrides and other than metallo-organic compounds; Boron halide or aluminium halide complexes with organic compounds containing oxygen of chromium, molybdenum or tungsten
- C08F4/24—Oxides
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- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F110/00—Homopolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond
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- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F210/00—Copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond
- C08F210/16—Copolymers of ethene with alpha-alkenes, e.g. EP rubbers
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- C08F4/00—Polymerisation catalysts
- C08F4/02—Carriers therefor
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- C08F4/025—Metal oxides
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- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F2500/00—Characteristics or properties of obtained polyolefins; Use thereof
- C08F2500/01—High molecular weight, e.g. >800,000 Da.
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- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F2500/00—Characteristics or properties of obtained polyolefins; Use thereof
- C08F2500/04—Broad molecular weight distribution, i.e. Mw/Mn > 6
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Abstract
The invention belongs to catalyst technical field, and in particular to a kind of supported chrome tungsten bimetallic catalyst and its preparation method and application.The catalyst includes inorganic carrier and the chromated oxide and tungsten oxide of load, and its preparation method is:Solution containing tungsten and chromium is impregnated into inorganic carrier jointly, then dried, calcination activation obtains catalyst, can also add organic metal co-catalyst as needed and carry out pre-reduction treatment to it.The catalyst can produce Alathon and ethylene-alpha-olefin copolymer with wide molecular weight distribution (MWD=20 40) in single-reactor, have the advantages that catalytic activity is high, preparation is simple, cost is low, hydrogen regulation sensitiveness is high and copolymerization performance is superior, polyethylene product molecular weight is high, molecular weight distribution is wide.
Description
Technical field
The invention belongs to catalyst technical field, and in particular to a kind of supported chrome tungsten bimetallic catalyst and its preparation side
Method and application.
Background technology
Polyethylene (PE) resin is a kind of thermoplastic formed by vinyl monomer polymerization, be in the world today yield and
One of maximum general-purpose plastics product of consumption figure, mainly including low density polyethylene (LDPE) (LDPE), LLDPE
(LLDPE), high density polyethylene (HDPE) (HDPE) and some there is the polyethylene of property.PE have excellent mechanical property,
Electrical insulating property, chemical resistance, lower temperature resistance and excellent processing characteristics.PE products are widely used in industry, agricultural, vapour
The every field such as car, communication and daily life.
The polyethylene catalysts being currently known mainly have Z-N (Z-N) type catalyst, chromium-based catalysts and cyclopentadienyl gold
The catalyst of metal catalyst and some other Nonmetallocene class.Wherein chromium-based catalysts are with its protrusion tribute in HDPE productions
The irreplaceability offered and products thereof and favored by market, and still have 40% HDPE even to this day by its production.
The people of J.P Hogan and R.L.Bank two reports the chromium oxide catalyst of silica gel load in patent US2825721,
That is first generation Phillips catalyst well known later.Some patents are on the basis of US2825721 to such support type
Chromium oxide catalyst is modified and studied, including US2951816, US2959577 and US4194073.Some United States Patent (USP)s
Such as US4294724, US4295997, US4528338, US5401820, US6388017 etc. are directed to Phillips catalyst.
Phillips catalyst forms that change in elevation is sensitive to carrier, therefore can be by changing the composition or carrier of carrier
Type, the oligomer of liquid and the wax or ultra-high molecular weight polyethylene (UHMWPE) of low molecule amount are produced, its product
Molecular weight distribution can regulate and control in very large range.Two common traits of second generation Phillips catalyst are:1) by carrying
The surface of body is modified to prepare the catalyst and polyethylene product with new capability;2) chromium is in modified Phillips catalyst
Sole active component.The support modification method of second generation Phillips catalyst includes:Titania modified, magnesium oxide modified,
Fluorine richness, alumina modified, alkali metals modified, boron modification etc..At present, the second generation is modified Phillips catalyst and has used next life
Produce the different grades of polymer of various commercial uses.Wherein, the carrier of catalyst, can be significant after titania modified
Strengthen the activity of chromium, shorten induction time, improve the polymerization activity and chain termination speed of catalyst, reduce the average mark of polymer
Son amount, this is typically favourable for polymerization.The R.Dietz (US3887494) of Phillips companies, B.Horvath
(US3622521) and the T.Pullukat (US378001) of Chemplex Company companies has carried out the research of this respect,
Carrier used in Liang Ge companies is respectively the Davison series of Grace companies of the U.S. and is now that the polyolefin that Pq Corp. produces is special
Use silica-gel carrier.The mode for introducing titanium dioxide mainly has two kinds, and one kind is that titanium and silicon are sunk in a manner of cogelled (co-gel)
The Ti contents on reshaping after product, carrier element phase and surface are suitable;A kind of is that titanium dioxide is coated on molded silica-gel carrier
On, now titanium dioxide is mainly distributed on the surface of carrier.Pertinent literature can be found in Journal of Catalysis, and 1983,
82,118-126。
Recently, a kind of new supported chrome vanadium metal oxide is reported in patent (application number 201210118427.2)
Double activity center's ethylene rolymerization catalyst, represented as the third generation Phillips catalyst with Cr-V double activity center, its
It is characterized in that the vanadium active component that load is introduced on Phillips chromium-based catalysts is become with two kinds of activated centres of Cr-V
Chromium-polyethylencatalyst catalyst.Although a variety of different polyolefin catalysts be present, still suffer to new capability
The demand of catalyst.
The content of the invention
To solve the above-mentioned problems in the prior art, present invention offer is a kind of to prepare simple and low cost load
Type chromium tungsten bimetallic catalyst and its preparation method and application.
The present invention provides a kind of supported chrome tungsten bimetallic catalyst, it include the chromated oxide of inorganic carrier and load with
Tungsten oxide.
According to one embodiment of the invention, the raw material sources of the chromated oxide are in inorganic chromium source, the inorganic chromium
Source can be selected from chromium trioxide, chromic nitrate, chromic acetate, chromium chloride, chromium sulfate, ammonium chromate, ammonium dichromate, alkali formula chromic acetate, its
Its suitable chromium soluble-salt and combinations thereof;It is preferred that chromic acetate and alkali formula chromic acetate.
According to one embodiment of the invention, the raw material sources of the tungsten oxide are in inorganic tungsten source:As tungstic acid,
Ammonium tungstate, sodium phosphotungstate, sodium tungstate, potassium tungstate, tungstosilicic acid, water-insoluble Tungstenic compound:As tungsten carbonyl, isopropyl acetone tungsten,
Double (tertbutylimidos) double (dimethylamino) tungsten, and other suitable soluble water-insoluble Tungstenic compounds and it
Combination;It is preferred that tungsten acid and tungstosilicic acid.
For the catalyst of the present invention, the Cr total load amounts on inorganic carrier are generally the 0.01- of total catalyst weight
5wt%, preferably 0.05-4wt%, more preferably 0.1-2wt%, based on Cr weight.
For the catalyst of the present invention, the W total load amounts on inorganic carrier are generally the 0.01- of total catalyst weight
5wt%, preferably 0.05-4wt%, more preferably 0.1-2wt%, based on W weight.
The inorganic carrier used in the present invention can be typically used for any porous in prepared by olefin polymerization catalysis
Inorganic carrier.According to one embodiment of the invention, the inorganic carrier is selected from silica, alundum (Al2O3), titanium dioxide
Titanium, zirconium oxide, magnesia, calcium oxide, inorganic clay and combinations thereof.The inorganic clay can include such as montmorillonite
Deng.According to another embodiment of the invention, the inorganic carrier is selected from silica gel that is unmodified or being modified through Ti, Al or F, special
It is not amorphous Bio-sil.These carriers are it is known in the art that can be commercially available or being synthesized by known method.As silicon
One example of glue, it can be mentioned that Davison 955.
According to an embodiment, the pore volume of the inorganic carrier is 0.5-5cm3/ g, preferably 1.0-3.0cm3/ g, more
It is preferred that 1.3-2.5cm3/ g, further preferred 1.5-1.8cm3/g.According to another embodiment, the surface of the inorganic carrier
Product is 100-600m2/ g, preferably 150-500m2/ g, more preferably 220-400m2/ g, further preferred 250-350m2/g.It is described
Pore volume and surface area are determined using BET method.BET methods are that well known to a person skilled in the art measure pore volume and surface area
Common method
The average grain diameter of inorganic carrier is 1-100 microns, preferably 5-80 microns, more preferably 10-60 microns.The granularity
Test is measured using method well known in the art, such as is measured using laser particle size method.For example, granulometry can enter as follows
OK:The table of granularity and its distribution is carried out to sample using U.S.'s Beckman-Coulter Corporation's LS230 laser diffraction particle size analyzers
Sign, measured for example with progress particle diameter after wet dispersion sample and particle diameter distribution.
The present invention provides the preparation method of the supported chrome tungsten bimetallic catalyst, and it is comprised the following steps:
I) solution containing tungsten and chromium is immersed on inorganic carrier jointly, then dry;
II) by step I) obtained by product calcination activation, obtain the catalyst and save backup.
Comprised the following steps according to a preferable method for preparing supported chrome tungsten double activity center catalyst:
I) mixing salt solution containing chromium and tungsten is immersed on inorganic carrier jointly, dip time is 1~12h, preferably 4
~8h, dipping temperature are 10~80 DEG C, preferably 20~70 DEG C, are then dried between 90~250 DEG C, preferably 100~200 DEG C,
6~20h of drying time, preferably 8~15h, vacuum can also be used in drying process;
II) by step I) obtained sample carries out high-temperature roasting activation, roasting in inert gas either oxygen or air
Temperature is burnt at 300~900 DEG C, and preferably 400~800 DEG C, the time is 1~10h, preferably 3~8h, is then cooled down, and is being cooled down
Inert gas such as nitrogen or argon gas etc. are switched to during to 300~400 DEG C, natural cooling, the catalyst is obtained and saves backup.
Above-mentioned steps I) it is by chromium source and tungsten source while is impregnated in the method on inorganic carrier.The chromium source can be above
Described any chromium source, tungsten source can be any tungsten sources described above., can in dipping process according to an embodiment
To implement heating stirring, preferably laser heating stirs.Usually, the stirring lasts about 1~12 hour, preferably from about 4~8 hours,
Dipping temperature is 10~80 DEG C, preferably 20~70 DEG C.According to an embodiment, the load capacity of chromium is total catalyst weight
0.01~10wt%, preferably 0.05~5wt%;Tungsten load amount be total catalyst weight 0.01~10wt%, preferably from about 0.05
~5wt%.Then obtained sample is dried.The drying is generally carried out in the temperature of about room temperature~250 DEG C, and preferably 90
DEG C~250 DEG C, further preferred 100 DEG C~200 DEG C.The time carried out to the drying is not particularly limited, but the drying is led to
Often last about 6~20 hours, preferably from about 7~18 hours, further preferably about 8~15 hours, can also be used in drying process
Vacuum.
Above-mentioned steps II) it is after dry finish, the carrier for being impregnated with chromium and tungsten compound is calcined, and finally
Chromium tungsten oxide is carried on carrier surface.The mode carried out to roasting is not particularly limited, but the roasting is preferably fluidizing
Carried out in bed.According to an embodiment, the roasting is generally carried out with two stages, i.e. cold stage and hot stage.This is low
Thermophase is generally in about 100~300 DEG C of progress.The hot stage is generally in about 300~900 DEG C of progress.Not by any theoretical limit
System, the mechanical water adsorbed in the cold stage carrier is removed, and the part of hydroxyl on the carrier of the hot stage
It is removed.According to an embodiment, the cold stage continues 1~10 hour, preferably 2~9 hours.According to another reality
Scheme is applied, the hot stage continues 1~10 hour, preferably 2~9 hours, more preferably 3~8 hours.According to a reality
Scheme is applied, the cold stage is carried out under inert gas or air atmosphere, is preferably carried out under an inert gas, the inertia
Gas atmosphere such as nitrogen, helium, argon gas, is preferably carried out in a nitrogen atmosphere, such as high pure nitrogen.According to an embodiment party
Case, the hot stage roasting are carried out under air or Oxygen Condition, carried out preferably under the conditions of dry air.In the roasting
After sintering beam, the obtained catalyst for being loaded with chromium tungsten is cooled down from hot stage.According to an embodiment, in high-temperature roasting
When being cooled to 300~400 DEG C of temperature afterwards, atmosphere can be converted, such as be changed into inert gas, such as nitrogen from air.Root
According to an embodiment, this is cooled to Temperature fall cooling.Obtained catalyst is saved backup under inert gas atmosphere.
As an example, preparing the concrete operations of catalyst of the present invention includes:
Silica gel is immersed in the aqueous solution of certain density ammonium tungstate and alkali formula chromic acetate, the load capacity of tungsten and chromium is relative
Meet this paper requirement (such as 0.1~10wt% of tungsten, 0.1~3wt% of chromium, respectively with tungsten and the weight of chromium in total catalyst weight
Gauge);After certain time (such as 4~8 hours) is continuously stirred, heat up drying;Then high-temperature roasting is carried out in fluid bed,
The mechanical water adsorbed in removing carrier is wherein calcined in nitrogen atmosphere in cold stage (such as 100 DEG C~300 DEG C), in high temperature
Stage (such as 300 DEG C~900 DEG C) is calcined the part of hydroxyl on removing inorganic carrier surface in dry air, in this hot stage
Kept for certain time (such as 3~8 hours);Temperature fall cools down, and switches to nitrogen to protect when being cooled to 300~400 DEG C,
Shift under nitrogen protection, catalyst saves backup.
According to being actually needed, the preparation method of the supported chrome tungsten bimetal polyethylene catalyst is also comprising following step
Suddenly:In step II under inert atmosphere) organic metal co-catalyst is added in obtained catalyst carries out prereduction activation process, do
It is dry, preserve stand-by.
Preferably, 2-8 hours are dried between 60-120 DEG C, vacuum can also be used in drying process, then in inertia
Preserved under gas stand-by.
Above-mentioned organic metal co-catalyst includes the abilities such as organo-aluminum compound, organo-lithium compound, organoboron compound
The known any co-catalyst for olefinic polyreaction of field technique personnel either combinations thereof.According to a reality
Scheme is applied, the organo-aluminum compound as co-catalyst can include trialkylaluminium AlR3, dialkyl group aluminum alkoxide AlR2OR, two
Aikyl aluminum halide AlR2X, aikyiaiurnirsoxan beta, ethyl sesquialter aluminium chloride etc., wherein R is alkyl, such as with 1-12 carbon atom
Alkyl, e.g. methyl, ethyl, n-propyl, isopropyl, normal-butyl, isobutyl group, n-pentyl, n-hexyl, n-heptyl, just pungent
Base, n-nonyl, dodecyl etc., X are halogens, such as fluorine, chlorine, bromine and iodine, preferably chlorine.The aikyiaiurnirsoxan beta can include methyl
The reactant of all alkyl aluminums and water such as aikyiaiurnirsoxan beta (MAO).The organo-aluminum compound as co-catalyst can individually make
With or two or more be applied in combination.As specific example, the aluminium compound can be mentioned that triethyl aluminum, triisobutyl
Aluminium, diethylaluminum ethoxide, aluminium diethyl monochloride and MAO etc..According to an embodiment, helped and urged using organo-aluminium
When agent carries out prereduction activation process to supported chrome tungsten double activity center catalyst, aluminium/chromium mol ratio between 0-1000,
It is preferred that 0-100, more preferably 0-50, reduction activation treatment temperature is between -100 DEG C of room temperature, preferably between -60 DEG C of room temperature, reduction
0.5-20 hours activation process time, preferably 0.5-10 hours, reduction activation processing use agitating mode, preferably continuously stirred,
After being disposed again between 60~120 DEG C dry 2~8 hours, drying carry out under inert gas atmosphere, such as nitrogen,
Carry out under the atmosphere such as helium, argon gas, preferably carry out in a nitrogen atmosphere, the drying process can also be carried out under vacuum.
To by prereduction activation supported chrome tungsten double activity center catalyst preserve under inert gas atmosphere it is stand-by.
As an example, preparing the concrete operations of catalyst of the present invention includes:
Silica gel is immersed in the aqueous solution of certain density sodium tungstate and alkali formula chromic acetate, the load capacity of tungsten and chromium is relative
Meet this paper requirement (such as 0.1~10wt% of tungsten, 0.1~3wt% of chromium, respectively with tungsten and the weight of chromium in total catalyst weight
Gauge);After certain time (such as 4~8 hours) is continuously stirred, heat up drying;Then high-temperature roasting is carried out in fluid bed,
The mechanical water adsorbed in removing carrier is wherein calcined in nitrogen atmosphere in cold stage (such as 100 DEG C~300 DEG C), in high temperature
Stage (such as 300 DEG C~900 DEG C) is calcined the part of hydroxyl on removing inorganic carrier surface in dry air, in this hot stage
Kept for certain time (such as 3~8 hours);Temperature fall cools down, and switches to nitrogen to protect when being cooled to 300~400 DEG C,
Shift under nitrogen protection, catalyst saves backup.Then add triethyl aluminum and prereduction activation process carried out to catalyst,
For aluminium/chromium mol ratio between 0~50, treatment temperature continuously stirs 0.5~10 hour in room temperature~60 DEG C, then again 60~
To be dried 2~8 hours between 120 DEG C, the drying is carried out under inert gas atmosphere, such as under the atmosphere such as nitrogen, helium, argon gas
Carry out, preferably carry out in a nitrogen atmosphere, the drying process can also be carried out under vacuum.What is obtained activates by prereduction
Supported chrome tungsten double activity center catalyst preserve under inert gas atmosphere it is stand-by.
The catalyst of the present invention is the Cr active components of inorganic oxide form and the W of inorganic oxide form while existed
Catalyst on same inorganic carrier.This catalyst is different from urging the Cr active components with inorganic oxide form
The catalyst that agent (such as Phillips catalyst) and the W with inorganic oxide form catalyst physical are mixed to get;
It is inactive under the W individualisms of inorganic oxide form in the latter.
Wherein, the Cr active sites of inorganic oxide form are well known by persons skilled in the art, such as be may refer to
Journal of Molecular Catalysis A:Chemical 172(2001)227–240。
Supported chrome tungsten bimetallic catalyst of the present invention can be used for producing olefin polymer.
Therefore, according to another aspect of the present invention, there is provided use supported chrome tungsten bimetallic catalytic of the present invention
The method of the method that agent produces olefin polymer, particularly olefin polymer of the production with wide molecular weight distribution, this method bag
Include makes alkene be contacted with the catalyst compounded of catalytic amount under polymerization conditions, and it includes the supported chrome tungsten bimetallic of the present invention and urged
Agent and at least one cocatalyst component.
For the above method, alkene used in polymerization generally comprises ethene as polymerized monomer.In an embodiment
In, the alkene used that polymerize also includes comonomer.The comonomer can be the α-alkene for having 3-20 carbon atom
Hydrocarbon, such as propylene, 1- butylene, 1- amylenes, 1- hexenes, 1- heptene, 1- octenes, 1- nonenes, 1- decene, 1- dodecylenes, 4- first
Base -1- amylenes, 4- methyl isophthalic acids-hexene etc.;These can be used alone or can be applied in combination with two or more.The copolymerization
Monomer is preferably 1- hexenes, 1- octenes, and 1- decene.In the presence of comonomer, the amount of comonomer is generally 0-
10vol%, the volume based on the solvent used when polymerizeing.
Above-mentioned co-catalyst includes aluminium compound, zinc alkyl and tin alkyl.Aluminium compound as co-catalyst is ability
Known to field technique personnel.The aluminium compound can include trialkylaluminium AlR3, dialkyl group aluminum alkoxide AlR2OR, dialkyl group
Aluminum halide AlR2X, aikyiaiurnirsoxan beta, sesquialter aluminium etc., wherein R is alkyl, such as with 1-12 carbon atom, e.g. methyl, second
Base, n-propyl, isopropyl, normal-butyl, isobutyl group, n-pentyl, n-hexyl, n-heptyl, n-octyl, n-nonyl, dodecyl
Deng X is halogen, such as fluorine, chlorine, bromine and iodine, preferably chlorine.The aikyiaiurnirsoxan beta can include MAO (MAO).The conduct
The aluminium compound of co-catalyst can be used alone or two or more is applied in combination.The alkane of zinc alkyl and tin alkyl weight
Base, has a 1-12 carbon atom, e.g. methyl, ethyl, n-propyl, isopropyl, normal-butyl, isobutyl group, n-pentyl, just oneself
Base, n-heptyl, n-octyl, n-nonyl, dodecyl etc..As specific example, the aluminium compound can be mentioned that triethyl group
Aluminium, triisobutyl aluminium.
The usage amount of the aluminium compound is typically 1-1000 moles/moles, preferably 2-70 moles/moles based on aluminium, and
More preferably 3-50 moles/moles, relative to every 1 mole of Cr.
Above-mentioned polymerisation can include molecular weight regulator, as an example it can be mentioned that hydrogen.
The above-mentioned polymer manufacture method of the present invention is without any particular limitation in terms of its polymerization.It is above-mentioned to use this
The method of invention composite catalyst production olefin polymer can include gas phase polymerization process, slurry phase polymerisation process, suspension polymerisation
Method, bulk polymerization, solution polymerization process etc..As the skilled person will appreciate, to using the present invention
The method of the production olefin polymer of composite catalyst is not particularly limited, and can use gas-phase polymerization side known in the art
Method, slurry phase polymerisation process, suspension polymerization, bulk polymerization, the conventional implementation of solution polymerization process and polymerization bar
Part etc. is implemented.
In one embodiment, using slurry phase polymerisation process, including ethene is added into reactor, then adds solvent
With co-catalyst (aluminium compound) and be optionally added into hydrogen and comonomer, the composite catalyst for being eventually adding the present invention starts
Polymerization.
More specifically, in one embodiment, polymerization is implemented using traditional slurry polymerization process, concrete operations are as follows:
Polymerization reaction kettle is first subjected to heating in vacuum (100 DEG C), high pure nitrogen is then replaced into, operates three times repeatedly, then with a small amount of second
Alkene monomer is replaced once, and finally ethene will be full of in reactor to pressure-fired (0.12MPa);It is de- that dehydration is added into reactor
Refining solvent after oxygen processing, a certain amount of alkyl aluminum also need to be separately added into as co-catalyst in hydrogen reconciles copolymerization experiments
A certain amount of hydrogen and comonomer, the catalyst for being eventually adding the present invention start polymerisation;Online acquisition in course of reaction
The instantaneous consumption (by the high-accuracy Ethylene mass flowmeter for connecting computer) of monomer ethylene and by computer record, certain
At a temperature of after (such as 35 DEG C -90 DEG C) reaction carries out certain time (such as 1 hour), add hydrochloric acid/alcohol mixed solution and terminate
Reaction;Polymer is scrubbed, weighs and analyzes after vacuum drying.
The present invention is by the way that by two kinds of different source metals, i.e., inorganic tungsten source and chromium source mutual load are in same catalyst carrier
On be prepared for a kind of new chromium tungsten bimetallic catalyst, it can be produced in single-reactor has wide molecular weight distribution (MWD
=20-40) Alathon and ethene-alpha-olefin copolymer.Using the composite catalyst of the present invention, by changing co-catalysis
The factors such as agent dosage, polymerization temperature, molecular weight regulator, it can conveniently and easily adjust Alathon and ethene-α-alkene
The molecular weight and molecualr weight distribution of hydrocarbon copolymer, so as to conveniently and easily obtain the polymer with required performance.
Catalyst of the present invention has catalytic activity height, preparation is simple, cost is low, hydrogen regulation sensitiveness is high and common
The advantages that poly- superior performance, polyethylene product molecular weight are high, molecular weight distribution is wide.
Brief description of the drawings
Fig. 1 is carrier or catalyst Precursors calcination procedure schematic diagram.
Embodiment
With reference to specific embodiment, the present invention is further elaborated, but the present invention is not limited to following examples.Institute
It is conventional method unless otherwise instructed to state method.The material can obtain from open commercial sources unless otherwise instructed.It is real
It is commercially available Davison 955 to apply the silica gel used in example.
Various polymer properties in embodiment measure according to following methods:
High temperature gel chromatogram (HT-GPC)
Weight average molecular weight and molecular weight distribution the high temperature gel chromatographic determination of polyethylene product:This experiment uses PL-220
Type high-temperature gel permeation chromatography instrument (Polymer Laboratories companies) divides to determine molecular weight of polyethylene and its molecular weight
Cloth.Determined in experiment with 1,2,4- trichloro-benzenes for solvent at 160 DEG C.Using Narrow distribution polystyrene as the pervasive of standard specimen
Correction method processing data.
Differential scanning calorimetric analysis instrument (DSC)
The fusing point of polyethylene product is determined with differential scanning calorimetry:This experiment uses TA Q200 type means of differential scanning calorimetry
Analyzer is tested under nitrogen protection.Sample is first with 10 DEG C/min speed from room temperature to 150 DEG C, and constant temperature
5min, then naturally ring to room temperature.Then with 10 DEG C/min speed heating scan (room temperature is to 150 DEG C), DSC curve is recorded.
Embodiment 1
Catalyst preparation process of the present invention is as follows, by 10g silica gel in certain density alkali formula chromic acetate and ammonium tungstate water
Solution is impregnated, and wherein chromium load capacity (by mass) is 0.5%Cr, and tungsten load amount (in molar ratio) is W:Cr=1:1, i.e.,
Tungsten load amount (by mass) is 0.53%W.After continuously stirring 5 hours dippings, heat drying 8h.By the silica-gel carrier after load
High-temperature roasting is carried out in fluid bed, in the mechanical water of low-temperature zone removing carrier, is stopped near the decomposition temperature in chromium source and tungsten source
Stay one hour, the hydroxyl of Silica Surface is removed at 600 DEG C of high temperature section, kept for 4 hours in this high temperature section, finally protected in nitrogen
Under shield, Temperature fall cooling, be made composite catalyst, preserve under nitrogen protection it is stand-by, above-mentioned calcination procedure as shown in figure 1,
The catalyst is named as CrW/Si.Carry out diameter characterization to this silica gel supported composite catalyst, it is known that its pore volume is
1.2cm3/ g, surface area 233m2/g-1。
Embodiment 2
10g silica gel is impregnated in certain density alkali formula chromic acetate and ammonium tungstate aqueous solution, wherein chromium load capacity
(by mass) it is 0.5%Cr, tungsten load amount (in molar ratio) is W:Cr=1:2, i.e. W load capacity (by mass) is 0.87%
W.After continuously stirring 5 hours dippings, heat drying 8h.Silica-gel carrier after load is subjected to high-temperature roasting in fluid bed,
Low-temperature zone removes the mechanical water of carrier, is stopped one hour near the decomposition temperature in chromium source and tungsten source, de- at 600 DEG C of high temperature section
Except the hydroxyl of Silica Surface, kept for 4 hours in this high temperature section, under nitrogen protection, Temperature fall cooling, be made compound finally
Catalyst, preserves stand-by under nitrogen protection, and the catalyst is named as Cr0.5W/Si.To this silica gel supported composite catalyst
Carry out diameter characterization, it is known that its pore volume is 1.3cm3/ g, surface area 257m2/g-1。
Embodiment 3
10g silica gel is impregnated in certain density alkali formula chromic acetate and ammonium tungstate aqueous solution, wherein chromium load capacity
(by mass) it is 0.5%Cr, tungsten load amount (in molar ratio) is W:Cr=2:1, i.e. tungsten load amount is (by mass)
3.54%W.After continuously stirring 5 hours dippings, heat drying 8h.Silica-gel carrier after load is subjected to high temperature roasting in fluid bed
Burn, in the mechanical water of low-temperature zone removing carrier, stopped one hour near the decomposition temperature in chromium source and tungsten source, in high temperature section 600
The hydroxyl of Silica Surface is removed at DEG C, is kept for 4 hours in this high temperature section, under nitrogen protection finally, Temperature fall cooling, system
Composite catalyst, preserve under nitrogen protection stand-by, the catalyst is named as Cr2W/Si.It is compound to this silica gel supported to urge
The carry out diameter characterization of agent, it is known that its pore volume is 1.3cm3/ g, surface area 246m2/g-1。
Embodiment 4
Weigh composite catalyst 150mg in embodiment 1 and carry out polymerization experiment.Vacuum is carried out to polymerization reaction kettle in advance to add
Heat, high pure nitrogen is then replaced into, is operated three times repeatedly, then with the displacement of a small amount of monomer ethylene once, filled in most backward reactor
Micro refined ethene is to 0.12MPa.The refined heptane conduct after the processing of 40mL or so dehydration and deoxidations is sequentially added into reactor
Solvent, using triisobutyl aluminium (TiBA) as co-catalyst, wherein the concentration of co-catalyst is 0.986mmol/mL, and dosage is by it
Cr mole proportionate relationship is quantified in Al mole and catalyst, respectively 0.072mL, 0.142mL, 0.216mL,
0.284mL, i.e. Al/Cr=5,10,15,20 (corresponding to embodiment 4-1,4-2,4-3,4-4 respectively), add 30mL dehydration and deoxidations
Normal heptane solvent after refined, regulation ethylene pressure to 0.15MPa is constant after 80 DEG C after temperature in the kettle, is eventually adding compound
Catalyst starts polymerisation, the instantaneous consumption of online acquisition monomer ethylene and by computer record in course of reaction, at 80 DEG C
After reaction is carried out 1 hour, hydrochloric acid/alcohol mixed solution terminating reaction is added, weighs and analyzes after polymer vacuum drying.
Embodiment 5
Weigh composite catalyst 150mg in embodiment 1 and carry out polymerization experiment.Heating in vacuum is carried out to polymerization reaction kettle in advance
(85 DEG C), are then replaced into high pure nitrogen, operate repeatedly three times, then are replaced once in most backward reactor with a small amount of monomer ethylene
Micro refined ethene is filled to 0.12MPa.The refined heptane after the processing of 40mL or so dehydration and deoxidations is sequentially added into reactor to make
For solvent, using triethyl aluminum (TEA) as co-catalyst, co-catalyst is that concentration is 1.82mmol/mL, dosage 0.072mL,
That is Al/Cr=5, adds the normal heptane solvent after 30mL dehydration and deoxidations refine, and regulation ethylene pressure is treated in kettle to 0.15MPa
Temperature is constant after 80 DEG C, is eventually adding composite catalyst and starts polymerisation, online acquisition monomer ethylene in course of reaction
Instantaneous consumption and by computer record, after 80 DEG C of reactions are carried out 1 hour, adds hydrochloric acid/alcohol mixed solution terminating reaction, gathers
Weigh and analyze after compound vacuum drying.
Embodiment 6
Weigh composite catalyst 150mg in embodiment 1 and carry out polymerization experiment.Heating in vacuum is carried out to polymerization reaction kettle in advance
(80 DEG C), are then replaced into high pure nitrogen, operate three times repeatedly, then with the displacement of a small amount of monomer ethylene once, finally by reactor
The interior ethene that is full of is to pressure-fired (0.12MPa).Polymerization temperature is controlled at 80 DEG C.70mL or so dehydrations are sequentially added into reactor
Refined heptane after deoxidation treatment adds MAO (MAO) and is used as co-catalyst, co-catalyst is that concentration is as solvent
1.5mmol/mL (n-heptane solution), dosage 0.92mL, i.e. Al/Cr (mol ratio)=90, finally by ethene pressure in reactor
Power heightens 0.15MPa, constant after 80 DEG C after temperature in the kettle, is eventually adding composite catalyst and starts polymerisation.Reacted
The instantaneous consumption (by the high-accuracy Ethylene mass flowmeter for connecting computer) of online acquisition monomer ethylene and by electricity in journey
Brain records.After 80 DEG C of reactions are carried out 1 hour, hydrochloric acid/alcohol mixed solution terminating reaction is added, is claimed after polymer vacuum drying
Weigh and analyze.
Embodiment 7
Weigh catalyst 150mg in embodiment 1 and carry out polymerization under atmospheric pressure experiment.Polymerization reaction kettle heating in vacuum is cleaned, and
With high pure nitrogen pump drainage three times, micro refined ethene is filled in most backward reactor to 0.12MPa.Then added into reactor
Normal heptane solvent refined 70mL.Ethylene pressure is adjusted to 0.15MPa, addition catalyst constant after 80 DEG C after temperature in the kettle
Start to react.The instantaneous consumption of online acquisition monomer ethylene is (by the high-accuracy ethene matter for connecting computer in course of reaction
Measure flowmeter) and by computer record.Hydrochloric acid/alcohol mixed solution terminating reaction is added after 1h.Resulting polymers are existed after filtering
Weigh and analyze after drying 4h at 60 DEG C in vacuum drying chamber.
Embodiment 8
Weigh composite catalyst 150mg in embodiment 2 and carry out polymerization experiment.Vacuum is carried out to polymerization reaction kettle in advance to add
Heat, high pure nitrogen is then replaced into, is operated three times repeatedly, then with the displacement of a small amount of monomer ethylene once, will finally filled in reactor
Expire ethene to pressure-fired.Polymerization temperature is controlled at 80 DEG C.After the processing of 70mL or so dehydration and deoxidations is sequentially added into reactor
Refined heptane is as solvent, and using triisobutyl aluminium (TiBA) as co-catalyst, the concentration of wherein co-catalyst is
0.986mmol/mL, dosage are quantified by the mole proportionate relationship of Cr in its Al mole and catalyst, are respectively
0.072mL, 0.142mL, 0.216mL, 0.284mL, i.e. Al/Cr=5,10,15,20 (correspond to embodiment 8-1,8-2,8- respectively
3rd, 8-4), it is eventually adding composite catalyst and starts polymerisation, the instantaneous consumption of online acquisition monomer ethylene in course of reaction
And by computer record, after 80 DEG C of reactions are carried out 1 hour, hydrochloric acid/alcohol mixed solution terminating reaction is added, polymer vacuum is done
Weigh and analyze after dry.
Embodiment 9
Weigh composite catalyst 150mg in embodiment 3 and carry out polymerization experiment.Vacuum is carried out to polymerization reaction kettle in advance to add
Heat, high pure nitrogen is then replaced into, is operated three times repeatedly, then with the displacement of a small amount of monomer ethylene once, will finally filled in reactor
Expire ethene to pressure-fired.Polymerization temperature is controlled at 80 DEG C.After the processing of 70mL or so dehydration and deoxidations is sequentially added into reactor
Refined heptane is as solvent, and using triisobutyl aluminium (TiBA) as co-catalyst, the concentration of wherein co-catalyst is
0.986mmol/mL, dosage are quantified by the mole proportionate relationship of Cr in its Al mole and catalyst, are respectively
0.072mL, 0.142mL, 0.216mL, 0.284mL, i.e. Al/Cr=5,10,15,20 (correspond to embodiment 9-1,9-2,9- respectively
3rd, 9-4), it is eventually adding composite catalyst and starts polymerisation, the instantaneous consumption of online acquisition monomer ethylene in course of reaction
And by computer record, after 80 DEG C of reactions are carried out 1 hour, hydrochloric acid/alcohol mixed solution terminating reaction is added, polymer vacuum is done
Weigh and analyze after dry.
Embodiment 10
Weigh composite catalyst 150mg in embodiment 1 and carry out polymerization experiment.Vacuum is carried out to polymerization reaction kettle in advance to add
Heat, high pure nitrogen is then replaced into, is operated three times repeatedly, then with the displacement of a small amount of monomer ethylene once, will finally filled in reactor
Expire ethene to pressure-fired.Polymerization temperature controls respectively (corresponds to embodiment 10-1,10-2,10- respectively in 60 DEG C, 70 DEG C, 90 DEG C
3).The refined heptane after the processing of 70mL or so dehydration and deoxidations is sequentially added into reactor as solvent, with triisobutyl aluminium
(TiBA) it is used as co-catalyst, the wherein concentration of co-catalyst is 0.986mmol/mL, mole and catalysis of the dosage by its Al
Cr mole proportionate relationship is quantified in agent, is 0.072mL, i.e. Al/Cr=5, is eventually adding composite catalyst and is started to gather
Reaction is closed, the instantaneous consumption of online acquisition monomer ethylene and by computer record in course of reaction, is carried out 1 hour in 80 DEG C of reactions
Afterwards, hydrochloric acid/alcohol mixed solution terminating reaction is added, weighs and analyzes after polymer vacuum drying.
Embodiment 11
Weigh composite catalyst 150mg in embodiment 1 and carry out polymerization experiment.Vacuum is carried out to polymerization reaction kettle in advance to add
Heat, high pure nitrogen is then replaced into, is operated three times repeatedly, then with the displacement of a small amount of monomer ethylene once, will finally filled in reactor
Expire ethene to pressure-fired.Polymerization temperature is controlled at 80 DEG C.After the processing of 70mL or so dehydration and deoxidations is sequentially added into reactor
Refined heptane is as solvent, and using triisobutyl aluminium (TiBA) as co-catalyst, wherein the dosage of co-catalyst is 0.072mL,
That is Al/Cr=5,10mL hydrogen is passed through, is passed through 10mL hydrogen.It is eventually adding composite catalyst and starts polymerisation, reacts
During online acquisition monomer ethylene instantaneous consumption and by computer record, after 80 DEG C of reactions are carried out 1 hour, add salt
Acid/alcohol mixed solution terminating reaction, weigh and analyze after polymer vacuum drying.
Embodiment 12
Weigh composite catalyst 150mg in embodiment 2 and carry out polymerization experiment.Vacuum is carried out to polymerization reaction kettle in advance to add
Heat, high pure nitrogen is then replaced into, is operated three times repeatedly, then with the displacement of a small amount of monomer ethylene once, will finally filled in reactor
Expire ethene to pressure-fired.Polymerization temperature is controlled at 80 DEG C.After the processing of 70mL or so dehydration and deoxidations is sequentially added into reactor
Refined heptane is as solvent, and using triisobutyl aluminium (TiBA) as co-catalyst, the concentration of wherein co-catalyst is
0.986mmol/mL, dosage 0.072mL, i.e. Al/Cr=5.10mL hydrogen is passed through, composite catalyst is eventually adding and starts to gather
Reaction is closed, the instantaneous consumption of online acquisition monomer ethylene and by computer record in course of reaction, is carried out 1 hour in 80 DEG C of reactions
Afterwards, hydrochloric acid/alcohol mixed solution terminating reaction is added, weighs and analyzes after polymer vacuum drying.
Embodiment 13
Weigh composite catalyst 150mg in embodiment 3 and carry out polymerization experiment.Vacuum is carried out to polymerization reaction kettle in advance to add
Heat, high pure nitrogen is then replaced into, is operated three times repeatedly, then with the displacement of a small amount of monomer ethylene once, will finally filled in reactor
Expire ethene to pressure-fired.Polymerization temperature is controlled at 80 DEG C.After the processing of 70mL or so dehydration and deoxidations is sequentially added into reactor
Refined heptane is as solvent, and using triisobutyl aluminium (TiBA) as co-catalyst, the concentration of wherein co-catalyst is
0.986mmol/mL, dosage 0.072mL, i.e. Al/Cr=5.10mL hydrogen is passed through, composite catalyst is eventually adding and starts to gather
Reaction is closed, the instantaneous consumption of online acquisition monomer ethylene and by computer record in course of reaction, is carried out 1 hour in 80 DEG C of reactions
Afterwards, hydrochloric acid/alcohol mixed solution terminating reaction is added, weighs and analyzes after polymer vacuum drying.
Embodiment 14
Weigh composite catalyst 150mg in embodiment 1 and carry out polymerization experiment.Vacuum is carried out to polymerization reaction kettle in advance to add
Heat, high pure nitrogen is then replaced into, is operated three times repeatedly, then with the displacement of a small amount of monomer ethylene once, will finally filled in reactor
Expire ethene to pressure-fired.Polymerization temperature is controlled at 80 DEG C.After the processing of 70mL or so dehydration and deoxidations is sequentially added into reactor
Refined heptane is as solvent, the refined 1- hexenes after dehydration and deoxidation processing, using triisobutyl aluminium (TiBA) as co-catalyst, its
The concentration of middle co-catalyst is 0.986mmol/mL, dosage 0.072mL, i.e. Al/Cr=5, is eventually adding composite catalyst and opens
Beginning polymerisation.Wherein the dosage of 1- hexenes is 1.4mL, 2.8mL, 4.2mL, i.e. body of the 1- hexenes with polymerizeing solvent for use respectively
Product ratio is 2vol%, 4vol%, 6vol% (corresponding to embodiment 14-1,14-2,14-3,14-4 respectively).It is online in course of reaction
Gather the instantaneous consumption of monomer ethylene and by computer record, after 80 DEG C of reactions are carried out 1 hour, add hydrochloric acid/ethanol mixing
Solution terminating reaction, weigh and analyze after polymer vacuum drying.
Embodiment 15
Weigh composite catalyst 150mg in embodiment 2 and carry out polymerization experiment.Vacuum is carried out to polymerization reaction kettle in advance to add
Heat, high pure nitrogen is then replaced into, is operated three times repeatedly, then with the displacement of a small amount of monomer ethylene once, will finally filled in reactor
Expire ethene to pressure-fired.Polymerization temperature is controlled at 80 DEG C.After the processing of 70mL or so dehydration and deoxidations is sequentially added into reactor
Refined heptane is as solvent, the refined 1- hexenes after dehydration and deoxidation processing, using triisobutyl aluminium (TiBA) as co-catalyst, its
The concentration of middle co-catalyst is 0.986mmol/mL, dosage 0.072mL, i.e. Al/Cr=5, is eventually adding composite catalyst and opens
Beginning polymerisation.The dosage of wherein 1- hexenes is 2.8mL, i.e., 1- hexenes are 4vol% with the volume ratio for polymerizeing solvent for use.Instead
Should during online acquisition monomer ethylene instantaneous consumption and by computer record, after 80 DEG C of reactions are carried out 1 hour, add salt
Acid/alcohol mixed solution terminating reaction, weigh and analyze after polymer vacuum drying.
Embodiment 16
Weigh composite catalyst 150mg in embodiment 3 and carry out polymerization experiment.Vacuum is carried out to polymerization reaction kettle in advance to add
Heat, high pure nitrogen is then replaced into, is operated three times repeatedly, then with the displacement of a small amount of monomer ethylene once, will finally filled in reactor
Expire ethene to pressure-fired.Polymerization temperature is controlled at 80 DEG C.After the processing of 70mL or so dehydration and deoxidations is sequentially added into reactor
Refined heptane is as solvent, the refined 1- hexenes after dehydration and deoxidation processing, using triisobutyl aluminium (TiBA) as co-catalyst, its
The concentration of middle co-catalyst is 0.986mmol/mL, dosage 0.072mL, i.e. Al/Cr=5, is eventually adding composite catalyst and opens
Beginning polymerisation.The dosage of wherein 1- hexenes is 2.8mL, i.e., 1- hexenes are 4vol% with the volume ratio for polymerizeing solvent for use.Instead
Should during online acquisition monomer ethylene instantaneous consumption and by computer record, after 80 DEG C of reactions are carried out 1 hour, add salt
Acid/alcohol mixed solution terminating reaction, weigh and analyze after polymer vacuum drying.
Comparative example 1
By 10g silica gel, (pore volume is 1.5~1.7cm3/ g, surface area are 250~300m2/ g) it is immersed in alkali formula vinegar
In the aqueous solution of sour chromium (chromium load capacity is 0.5wt%), 4h is continuously stirred at room temperature until reaction is complete.Then in 120 DEG C of oil
Bath is lower to dry 6h, is transferred to 120 DEG C of dry 8h in air dry oven, obtained sample is then carried out into high temperature roasting in fluid bed
Burn, 600 DEG C of insulation 4h in high pure air, then Temperature fall cools down under a nitrogen, and above-mentioned roasting process is as shown in Figure 1.Finally
Obtained unmodified supported chrome catalysts are transferred in glove box under nitrogen protection and saved backup.
Comparative example 2
By 10g silica gel, (pore volume is 1.5~1.7cm3/ g, surface area are 250~300m2/ g) it is immersed in ammonium dichromate water
In solution (chromium load capacity is 0.5wt%), after dipping 4h is stirred at room temperature, 120 DEG C of dry 6h are warming up to, baking oven is then transferred to and does
Dry 6h;Dry sample is placed in quartzy fluid bed, 600 DEG C of calcination activation 4h in high pure air, obtains Phillips catalysis
Agent.Upper 10g second silica gels are immersed in ammonium metatungstate aqueous solution (tungsten load amount is 1.77wt%), stirring dipping 4h at 50 DEG C
Afterwards, drying is then transferred to oven drying 6h;Dry sample is placed in quartzy fluid bed in high pure air and carries out 600 DEG C
Calcination activation 4h, natural cooling, obtains supported tungsten oxide catalysts under nitrogen protection.By Phillips catalyst obtained above and
Supported tungsten oxide catalysts under nitrogen protection, according to Cr/W mol ratios 1:1 machinery mixes, and obtains mixed catalyst and saves backup.
Comparative example 3
Composite catalyst 150mg in comparative example 1 is weighed respectively carries out polymerization experiment.Polymerization reaction kettle is carried out in advance
Heating in vacuum, high pure nitrogen is then replaced into, is operated three times repeatedly, then once most backward reactor is replaced with a small amount of monomer ethylene
Micro refined ethene is inside filled to 0.12MPa.Then the refined normal heptane solvents of 40mL are added into reactor successively, are separately added into
Dosage makees co-catalyst for the triisobutyl aluminium (TiBA) of Al/Cr=5,10,15,20 and (corresponds to comparative example 3-1,3- respectively
2nd, 3-3,3-4), add the normal heptane solvent after 30mL dehydration and deoxidations refine.Ethylene pressure is adjusted to 0.15MPa, is finally added
Enter composite catalyst and start polymerisation, the instantaneous consumption of online acquisition monomer ethylene and by computer record in course of reaction,
After 80 DEG C of reactions are carried out 1 hour, hydrochloric acid/alcohol mixed solution terminating reaction is added, weighs and divides after polymer vacuum drying
Analysis.
Comparative example 4
Weigh catalyst 150mg in comparative example 1 and carry out polymerization under atmospheric pressure experiment.Polymerization reaction kettle heating in vacuum is removed
It is miscellaneous, and, micro refined ethene is filled in most backward reactor to 0.12MPa with high pure nitrogen pump drainage three times.Then successively to reaction
The refined normal heptane solvents of 40mL are added in kettle, the triethyl aluminum (TEA) that dosage is Al/Cr=5 is added and makees co-catalyst, then add
Enter the normal heptane solvent after 30mL dehydration and deoxidations refine.Ethylene pressure is adjusted to 0.15MPa, treats that temperature in the kettle is constant at 80 DEG C
Afterwards, catalyst is added to start to react.The instantaneous consumption of online acquisition monomer ethylene is (by the height for connecting computer in course of reaction
Accurate Ethylene mass flowmeter) and by computer record.Hydrochloric acid/alcohol mixed solution terminating reaction is added after 1h.Will after filtering
Resulting polymers are weighed and analyzed after drying 4h at 60 DEG C in vacuum drying chamber.
Comparative example 5
Weigh catalyst 150mg in comparative example 1 and carry out polymerization under atmospheric pressure experiment.Polymerization reaction kettle heating in vacuum is removed
It is miscellaneous, and, micro refined ethene is filled in most backward reactor to 0.12MPa with high pure nitrogen pump drainage three times.Then successively to reaction
40mL is added in kettle and refines normal heptane solvent, adds triisobutyl aluminium (TIBA) co-catalyst that dosage is Al/Cr=5, respectively
The 1- hexenes of the 2.8mL through dewater treatment are added, i.e. 1- hexenes are respectively 4vol% with the volume ratio for polymerizeing solvent for use, then are added
Enter the normal heptane solvent after 30mL dehydration and deoxidations refine, regulation ethylene pressure to 0.15MPa.Treat that temperature in the kettle is constant at 80 DEG C
Afterwards, catalyst is added to start to react.The instantaneous consumption of online acquisition monomer ethylene is (by the height for connecting computer in course of reaction
Accurate Ethylene mass flowmeter) and by computer record.50mL hydrochloric acid/alcohol mixed solution terminating reaction is added after 1h.Filtering
Weigh and analyze after resulting polymers are dried into 4h at 60 DEG C in vacuum drying chamber afterwards.
Comparative example 6
Weigh catalyst 150mg in comparative example 1 and carry out polymerization under atmospheric pressure experiment.Polymerization reaction kettle heating in vacuum is removed
It is miscellaneous, and, micro refined ethene is filled in most backward reactor to 0.12MPa with high pure nitrogen pump drainage three times.Then successively to reaction
The refined normal heptane solvents of 40mL are added in kettle, the triisobutyl aluminium (TiBA) that dosage is Al/Cr=5 is added and makees co-catalyst,
The normal heptane solvent after 30mL dehydration and deoxidations refine is added, then adds 10mL H into kettle respectively2.Adjust ethylene pressure to
0.15MPa, it is constant after 80 DEG C after temperature in the kettle, add catalyst and start to react.Online acquisition monomer ethylene in course of reaction
Instantaneous consumption (by the high-accuracy Ethylene mass flowmeter for connecting computer) and by computer record.After 1h add hydrochloric acid/
Alcohol mixed solution terminating reaction.Weigh and divide after resulting polymers are dried into 4h at 60 DEG C in vacuum drying chamber after filtering
Analysis.
Comparative example 7
Catalyst 150mg in comparative example 1 is weighed respectively carries out polymerization under atmospheric pressure experiment.By polymerization reaction kettle heating in vacuum
Removal of impurities, and, micro refined ethene is filled in most backward reactor to 0.12MPa with high pure nitrogen pump drainage three times.Then successively to anti-
Answer and the refined normal heptane solvents of 40mL are added in kettle, add the triisobutyl aluminium (TIBA) that dosage is Al/Cr=5 and be used as co-catalysis
Agent, add the normal heptane solvent after 30mL dehydration and deoxidations refine, regulation ethylene pressure to 0.15MPa.Polymerization temperature difference is steady
Be scheduled on 60 DEG C, 70 DEG C, 90 DEG C (corresponding to comparative example 7-1,7-2,7-3 respectively) when, add catalyst start to react.Reacted
The instantaneous consumption (by the high-accuracy Ethylene mass flowmeter for connecting computer) of online acquisition monomer ethylene and by electricity in journey
Brain records.50mL hydrochloric acid/alcohol mixed solution terminating reaction is added after 1h.After filtering by resulting polymers in vacuum drying chamber
Weigh and analyze after drying 4h at 60 DEG C.
Comparative example 8
Weigh composite catalyst 150mg in comparative example 2 and carry out polymerization experiment.Vacuum is carried out to polymerization reaction kettle in advance
Heating, is then replaced into high pure nitrogen, operates repeatedly three times, then is once filled with the displacement of a small amount of monomer ethylene in most backward reactor
Micro refined ethene is to 0.12MPa.Then the refined normal heptane solvents of 40mL are added into reactor successively, are separately added into dosage
Make co-catalyst for Al/Cr=5 triisobutyl aluminium (TiBA), add the normal heptane solvent after 30mL dehydration and deoxidations refine.
Ethylene pressure is adjusted to 0.15MPa, composite catalyst is eventually adding and starts polymerisation, online acquisition monomer second in course of reaction
The instantaneous consumption of alkene and by computer record, after 80 DEG C of reactions are carried out 1 hour, add hydrochloric acid/alcohol mixed solution terminate it is anti-
Should, weigh and analyze after polymer vacuum drying.
The present invention is by chemical method by two kinds of different transition metal, and chromium source is inorganic chromium source, alkali formula chromic acetate, tungsten source
I.e. acetic acid tungsten load prepares a kind of new chromium tungsten composite catalyst in same catalyst carrier.The catalyst is being applied
With in the copolymerization experiments exemplified by ethylene homo and ethene/1- hexenes, can be produced in single-reactor has wide molecular weight distribution
(MWD=20-40) Alathon and alpha olefin copolymer (polyvinyl resin).Simultaneously by changing compound proportion, polymerization
Temperature, hydrogen such as adjust at preparation and the process conditions, using catalyst can adjust Alathon and alpha olefin copolymer molecular weight and
Molecular weight distribution.
The ethylene polymerization activity of 1 each embodiment of table
Note:Every its polymerization activity of the catalyst containing chromium of the present invention is calculated with unit mole chromium, hereafter together.
(1) influence of co-catalyst dosage
The co-catalyst dosage of table 2 is to chromium tungsten bimetallic catalyst and the influence of monochrome center catalyst ethylene homopolymerization
Polymerizing condition:Ethylene pressure=0.15MPa;Polymerization time=1hr;Polymerization temperature=80 DEG C;Normal heptane=70mL;
Catalyst amount=150mg;Carry chromium content=0.5wt%;Carry tungsten amount=1.77wt%;Co-catalyst=TiBA.
As known from Table 2, under conditions of using TiBA as co-catalyst (embodiment 5 and comparative example 3), with co-catalysis
Agent dosage continues to increase, and the process successively decreased is presented in the activity of ethylene homo.During composite catalyst use, to reach poly-
High activity is closed, the dosage of co-catalyst has suitable a value or scope, i.e., fully can removed in reaction system
The impurity such as moisture, and can plays reduction to catalyst, but over reduction can cause number of active center to reduce and cause polymerization to be lived
Property reduce, there is also similar rule for other co-catalysts in addition to TiBA.As can be drawn from Table 1, it is minimum in experiment
Co-catalysis dosage has met that activation of catalyst acts on, and with the increase of dosage, the activated centre quantity of over reduction increases, activity
Reduce.Under the conditions of different co-catalyst dosages, the fusing point of polymerizate is basically identical, and molecular weight is first raised and reduced afterwards, explanation
The reducing degree in activated centre has a significant impact to the molecular weight of polymer.
(2) influence of the co-catalyst species to polymerization activity and product property
Table 3 gives under different co-catalysts (embodiment 4-1,5 and comparative example 3-1,5) vinyl polymerization result.From
Table 3 understands that under the effect of different co-catalysts the ethylene homo activity of composite catalyst is different, when co-catalyst is TEA
Active obvious reduction, is unfavorable for the homopolymerization of ethene.Under the conditions of two kinds of co-catalysts, instantaneous ethene consumption top occur when
Between approach, but peak is variant, and its kinetics of polymerization curvilinear trend is roughly the same, all shows the rule for first raising and reducing afterwards
Rule.Simultaneously when making co-catalyst with TEA, the fusing point of polymer melting point polymers of the TiBA obtained by when making co-catalyst that compare has
Reduced.Molecular weight and molecualr weight distribution differs widely under the conditions of different co-catalysts, illustrates co-catalyst to catalyst activity
Large effect is distributed with after the reducing degree at center and reduction.
Influence of the 3 different co-catalysts of table to ethylene homo
Polymerizing condition:Ethylene pressure=0.15MPa;Polymerization time=1hr;Polymerization temperature=80 DEG C;Normal heptane=70mL;
Catalyst amount=150mg;Carry chromium content=0.5wt%;Carry tungsten amount=1.77wt%;Al/Cr=5.
(3) influence of polymerization temperature
Influence of the polymerization temperature of table 4 to ethylene homo
Polymerizing condition:Ethylene pressure=0.15MPa;Polymerization time=1hr;Normal heptane=70mL;Catalyst amount=
150mg;Cr:W=1:1, Cr%=0.5% (wt);Co-catalyst=TiBA, Al/Cr=5.
Table 4 is the vinyl polymerization result of chromium tungsten composite catalyst under different polymerization temperatures (embodiment 4-2 and embodiment 10).
Under conditions of reaction pressure is certain, in 35 DEG C -80 DEG C of polymerization temperatures range, with the rise of reaction temperature, liquid-phase system
The solubility of interior ethene reduces, on composite catalyst ethylene homo activity in the trend gradually reduced, illustrate polymerization activity with instead
Answer in system that medium transfer rate is relevant, reaction temperature has a significant impact to reactivity.Further product analyze
Arrive, the polyethylene product obtained under different polymerization temperatures has similar fusing point, its molecular weight (Molecule Weight, MW)
With the rise of polymerization temperature, occur first raise the trend reduced afterwards, illustrate polymerization temperature and meanwhile to polymerisation chain tra nsfer with
Chain, which increases, to be had an impact.Meanwhile reaction temperature is to producing the two of HMW and low molecule amount in composite catalyst activated centre
Major class center has a certain impact, and with the rise of temperature, the molecular weight distribution of polyethylene product becomes narrow gradually.
(4) influence of the hydrogen to polymerization
Influence of the hydrogen of table 5 to ethylene homo
Polymerizing condition:Ethylene pressure=0.14MPa;Polymerization time=1hr;Polymerization temperature=80 DEG C;Normal heptane=70mL;
Catalyst amount=160mg;It is total to carry chromium content=0.5wt%;Co-catalyst=TiBA, Al/Cr=10.
The influence that hydrogen is adjusted during catalyst compounded polymerization as shown in table 5 (embodiment 4-1,11,8-1,12,9-1,13 and contrast
Embodiment 3-1,6).As can be seen from the table, under different compound proportions the ethylene homo activity of composite catalyst respectively than not having
All decreased under hydrogen existence condition, variation of melting point is little, but the molecular weight of polyethylene is greatly reduced, and illustrates hydrogen
Play a part of an obvious chain-transferring agent, accelerate the transfer of chain, cause its molecular weight substantially to reduce.
(5) influence of the dosage of 1- hexenes to ethene/1- hervene copolymer performances
Influence of the 1- hexenes addition of table 6 to ethene/1- hervene copolymers
Polymerizing condition:Ethylene pressure=0.15MPa;Polymerization time=1hr;Polymerization temperature=80 DEG C;Normal heptane=70mL;
Catalyst amount=150mg;Carry chromium content=0.5wt%;Carry tungsten amount=1.77wt%;Co-catalyst=TiBA.
The result that table 6 gives ethene/1- hervene copolymers of various catalyst compounded and pure Phillips catalyst (is implemented
Example 4-1,14,8-1,15,9-1,16 and comparative example 3-1,5).As comonomer concentration raises, the second of composite catalyst
Alkene/1- hervene copolymer activity shows the trend of reduction, with reference to the result of ethylene homo before, shows ethene/1- hervene copolymers
Activity is below the activity of ethylene homo.Fusing point as the addition of copolymer-1-hexene monomers causes product polyethylene kind produces than homopolymerization
Product decrease.And increasing with comonomer 1- hexene additions, the molecular weight and molecular weight point of its product polyethylene
Cloth reduction all more obvious than equal dimerization product.Ethene/1- hervene copolymers activity, fusing point compare phase on the composite catalyst of different compound proportions
The equal dimerization product answered has and slightly reduced, but molecular weight is all substantially reduced, and molecular weight distribution substantially narrows.Contrast different W contents
Composite catalyst, the response to copolymerization is basically identical, and increasing with W content, and Copolymerization activity gradually increases, molecular weight point
Cloth also gradually broadens.Compare homopolymerization products, and with the insertion of comonomer 1- hexenes, HMW and low molecular weight part are equal
Reduce, molecular weight distribution substantially narrows.
The influence of (6) two kinds of transition metal compound proportions
The influence for the catalyst compounded ethylene homo that the co-catalyst dosage of table 7 matches to different activities center
Polymerizing condition:Ethylene pressure=0.15MPa;Polymerization time=1hr;Polymerization temperature=80 DEG C;Normal heptane=70mL;
Catalyst amount=150mg;Carry chromium content=0.5wt%.
As known from Table 7, under conditions of using TiBA as co-catalyst (embodiment 8), it is continuous with co-catalyst dosage
Increasing, the process successively decreased is presented in the activity of ethylene homo, and minimum in experiment helps the amount of urging to meet that activation of catalyst acts on, with
The increase of dosage, the activated centre quantity of over reduction increase, and activity reduces, and this is consistent with the trend of example 5.
As known from Table 7, under conditions of using TiBA as co-catalyst (embodiment 9), it is continuous with co-catalyst dosage
Increase, the activity of ethylene homo, which is presented, first increases the process successively decreased afterwards, illustrates the increase with W content, it is necessary to for reducing work
The co-catalysis dosage at property center increases, but over reduction can make it that number of active center is reduced, so as to cause polymerization activity to reduce.Will
Most highly active obtained by both catalyst obtains table 8 such as following table compared with the most highly active of catalyst of the present invention.
Influence of the proportional quantity in 8 two kinds of activated centres of table to ethylene homo
Polymerizing condition:Ethylene pressure=0.15MPa;Polymerization time=1hr;Polymerization temperature=80 DEG C;Normal heptane=70mL;
Catalyst amount=150mg;Co-catalyst=TiBA, Al/Cr=10;Carry chromium content=0.5wt%.
Table 8 gives under different compound proportions (embodiment 4-1,8-1 and 9-3) vinyl polymerization result.In different W additions
Under, do not change other reaction conditions, reactivity reduces with the increase of W content, illustrates that W is to Phillips in composite catalyst
The ethylene polymerization activity of catalyst is unfavorable.Further by the analysis to the said goods polyethylene, with W additions
Increase, the molecular weight increase of product polyethylene, the fusing point of product gradually rise, and illustrate different W additions to composite catalyst
Polymerizate have a significant impact.
Claims (10)
1. a kind of supported chrome tungsten bimetallic catalyst, it is characterised in that chromated oxide and tungsten including inorganic carrier and load
Oxide.
2. a kind of supported chrome tungsten bimetallic catalyst according to claim 1, it is characterised in that the chromated oxide
Raw material sources be selected from chromium trioxide, chromic nitrate, chromic acetate, chromium chloride, chromium sulfate, ammonium chromate, ammonium dichromate, alkali formula chromic acetate,
Other chromium soluble-salts and combinations thereof, preferably chromic acetate and alkali formula chromic acetate;The raw material sources choosing of the tungsten oxide
From tungstic acid, ammonium tungstate, sodium phosphotungstate, sodium tungstate, potassium tungstate, tungstosilicic acid, water-insoluble Tungstenic compound and they
Combination, preferably tungsten acid and tungstosilicic acid;The inorganic carrier be selected from silica, alundum (Al2O3), titanium dioxide, zirconium oxide,
Magnesia, calcium oxide, inorganic clay and combinations thereof, and silica gel that is unmodified or being modified through Ti, Al or F, preferably without fixed
Shape Bio-sil.
3. a kind of supported chrome tungsten bimetallic catalyst according to claim 1 or 2, it is characterised in that in inorganic carrier
On Cr total load amounts be total catalyst weight 0.01-5wt%, preferably 0.05-4wt%, more preferably 0.1-2wt%, press
Cr weight meter;W total load amounts on inorganic carrier are the 0.01-5wt%, preferably 0.05- of total catalyst weight
4wt%, more preferably 0.1-2wt%, based on W weight.
4. a kind of supported chrome tungsten bimetallic catalyst according to claim 1 or 2, it is characterised in that described without airborne
The pore volume of body is 0.5-5cm3/ g, preferably 1.0-3.0cm3/ g, more preferably 1.3-2.5cm3/ g, further preferred 1.5-
1.8cm3/g;The surface area of the inorganic carrier is 100-600m2/ g, preferably 150-500m2/ g, more preferably 220-400m2/ g,
Further preferred 250-350m2/g;The average grain diameter of the inorganic carrier is 1-100 microns, preferably 5-80 microns, more preferably
10-60 microns.
5. a kind of preparation method of the supported chrome tungsten bimetallic catalyst as described in claim 1-4 any one, its feature exist
In comprising the following steps:
I) solution containing tungsten and chromium is immersed on inorganic carrier jointly, then dry;
II) by step I) obtained by product calcination activation, obtain the catalyst and save backup.
6. the preparation method of supported chrome tungsten bimetallic catalyst according to claim 5, it is characterised in that dip time is
1~12h, preferably 4~8h, dipping temperature are 10~80 DEG C, preferably 20~70 DEG C, are then dried between 90~250 DEG C, preferably
100~200 DEG C, 6~20h of drying time, preferably 8~15h;Roasting work is carried out in inert gas either oxygen or air
To change, sintering temperature is 300~900 DEG C, and preferably 400~800 DEG C, the time is 1~10h, preferably 3~8h, is then cooled down,
Inert gas is switched to when being cooled to 300~400 DEG C, natural cooling, the catalyst is obtained and saves backup;Preferably, it is described
Roasting is carried out with two stages of cold stage and hot stage, and cold stage is carried out at 100~300 DEG C, continues 1~10 hour,
It is preferred that 2~9 hours, hot stage is carried out at 300~900 DEG C, continues 1~10 hour, preferably 2~9 hours, more preferably
3~8 hours.
7. according to the preparation method of the supported chrome tungsten bimetallic catalyst of claim 5 or 6, it is characterised in that also include
Following steps:In step II under inert atmosphere) organic metal co-catalyst is added in obtained catalyst carries out prereduction activation
Processing, dry, preserve stand-by;Preferably, 2-8 hours are dried between 60-120 DEG C, are then preserved under an inert gas stand-by.
8. the preparation method of supported chrome tungsten bimetallic catalyst according to claim 7, it is characterised in that organic gold
Belong to co-catalyst and be selected from organo-aluminum compound, organo-lithium compound, organoboron compound either combinations thereof.
9. a kind of supported chrome tungsten bimetallic catalyst as described in claim 1-4 any one is in olefin polymer is produced
Using, it is characterised in that it is preferred for producing Alathon and ethylene copolymer.
10. application of the supported chrome tungsten bimetallic catalyst in olefin polymer is produced according to claim 9, its feature
It is, alkene is contacted with catalyst compounded under polymerization conditions, it is described catalyst compounded including the double gold of the supported chrome tungsten
Metal catalyst and at least one co-catalyst;Preferably, the co-catalyst is in aluminium compound, zinc alkyl and tin alkyl
It is one or more kinds of.
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CN113248639A (en) * | 2021-06-01 | 2021-08-13 | 上海弘岸化工有限公司 | Silica gel supported polyolefin catalyst and preparation method and application thereof |
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