CN107778371A - A kind of ative starch endures adhesive process - Google Patents
A kind of ative starch endures adhesive process Download PDFInfo
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- CN107778371A CN107778371A CN201711171962.3A CN201711171962A CN107778371A CN 107778371 A CN107778371 A CN 107778371A CN 201711171962 A CN201711171962 A CN 201711171962A CN 107778371 A CN107778371 A CN 107778371A
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- glue
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- glue bucket
- endures
- storing container
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08B—POLYSACCHARIDES; DERIVATIVES THEREOF
- C08B30/00—Preparation of starch, degraded or non-chemically modified starch, amylose, or amylopectin
- C08B30/12—Degraded, destructured or non-chemically modified starch, e.g. mechanically, enzymatically or by irradiation; Bleaching of starch
- C08B30/16—Apparatus therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/28—Moving screens not otherwise provided for, e.g. swinging, reciprocating, rocking, tilting or wobbling screens
-
- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12P—FERMENTATION OR ENZYME-USING PROCESSES TO SYNTHESISE A DESIRED CHEMICAL COMPOUND OR COMPOSITION OR TO SEPARATE OPTICAL ISOMERS FROM A RACEMIC MIXTURE
- C12P19/00—Preparation of compounds containing saccharide radicals
- C12P19/04—Polysaccharides, i.e. compounds containing more than five saccharide radicals attached to each other by glycosidic bonds
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- Life Sciences & Earth Sciences (AREA)
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- Biochemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Health & Medical Sciences (AREA)
- Wood Science & Technology (AREA)
- General Chemical & Material Sciences (AREA)
- Microbiology (AREA)
- Biotechnology (AREA)
- Bioinformatics & Cheminformatics (AREA)
- General Engineering & Computer Science (AREA)
- General Health & Medical Sciences (AREA)
- Genetics & Genomics (AREA)
- Crystallography & Structural Chemistry (AREA)
- Materials Engineering (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Adhesives Or Adhesive Processes (AREA)
- Polysaccharides And Polysaccharide Derivatives (AREA)
Abstract
The present invention relates to a kind of ative starch to endure adhesive process, and it comprises the following steps:Water is added to enduring in glue bucket, to 1.2m water levels, 100kg ative starch is slowly added in glue bucket to enduring while stirring, after ative starch stirs, then to addition 14g 17g amylase in glue bucket is endured, stirs 5min;Steam is passed through to enduring in glue bucket, is heated to 80 DEG C, stops logical steam, after the 20min that chemically reacted in glue bucket is endured, temperature control is incubated at 90 95 DEG C, is incubated 10 20min;Endure glue bucket to enduring glue bucket and being diluted with water to and expire, stir 5min;Glue in glue bucket will be endured, storing container is delivered to after vibratory sieve sieves, and 3 5kg10% aluminum sulfate solutions are added to storing container, chemical reaction is terminated, forms amylan and be stored in storing container.Advantage is reasonable in design, and finished product glue meets technical indicator, and glue is homogeneous, and stability is good, no caking, and quality is good.
Description
Technical field
The present invention relates to paper industry, and in particular to a kind of ative starch endures adhesive process.
Background technology
Starch is a kind of cheap reproducible natural macromolecular material, nontoxic, easily biological-degradable, in recent years by extensive
Pay attention to, how from depth and range development and application starch resource, it has also become the problem of domestic and foreign scholars common concern.Starch is with it
Wide material sources, cheap, reproducibility is strong, and the advantages that reducing environmental pollution is paid attention to by people.But it is as adhesive stream
Dynamic property and permeability are poor, and directly as adhesive then its performance extreme difference.If by the method pair of physics, chemistry or biology
Starch carries out limited modification, changes its molecular structure and performance, can control the solubility and viscosity of starch, starch molecule
In containing glycosidic bond and be prone to chemical reaction hydroxyl, so starch can and many materials chemically react, this property
Matter is the theoretical foundation of the excellent adhesive of processability.
The application of amylan is very extensive in paper making process, if the cationic starch glue used in slurry is as drying strengthening agent
The dry strength into paper can be improved, the oxidized starch glue or enzyme converted starch glue of top sizing can improve into the water-resistance and print of paper
Brush adaptability, it is coated with the important component that coating starch glue used is coating adhesive.Above-mentioned amylan is by right
Starch milk is boiled to obtain, final to be made as the rise of glue temperature, starch granules are gelatinized during boiling
The starch glue of stable homogeneous.The maximum temperature of glue can reach more than 95 DEG C in amylan preparation process, significantly larger than form sediment
The temperature in use of arogel, therefore in amylan using preceding needing to cool down the glue that high temperature has boiled, generally use it is cold
But mode is that clear water is added into glue, but this mode can destroy the homogeneity of glue so that the bad stability of glue, sternly
The using effect of glue is have impact on again, and during starch boils, starch granules is also easy to produce caking phenomenon when being gelatinized, and influences to form sediment
Arogel quality.
The content of the invention
It is proposed that a kind of ative starch endures colloid system device for the present invention that solves the above problems, reasonable in design, finished product glue meets skill
Art index, glue is homogeneous, and stability is good, no caking, and quality is good.
Technical solution of the present invention:
A kind of ative starch endures adhesive process, and it comprises the following steps:
(1)Water is added to enduring in glue bucket, to 1.2m water levels, 100kg ative starch is slowly added in glue bucket to enduring while stirring, treats original
After starch stirs, then to addition 14g-17g amylase in glue bucket is endured, stir 5min.
(2)Steam is passed through to enduring in glue bucket, is heated to 80 DEG C, stops logical steam, chemically react 20min in glue bucket to be endured
Afterwards, temperature control is incubated at 90-95 DEG C, is incubated 10-20min.
(3)Endure glue bucket to enduring glue bucket and being diluted with water to and expire, stir 5min.
(4)Glue in glue bucket will be endured, storing container is delivered to after vibratory sieve sieves, and 3-5kg10% sulfuric acid is added to storing container
Aluminum solutions, chemical reaction is terminated, form amylan and be stored in storing container.
A kind of ative starch endures colloid system device, and it includes enduring glue bucket, vibratory sieve, storing container and pump, and two are endured glue bucket point
Wei 1# endure glue bucket, 2# endures glue bucket;Endure and be provided with opening at the top of glue bucket, bottom sidewall is provided with gum outlet, is enduring glue bucket plastic emitting
Valve is provided with mouthful, by 1# pipeline communication vibratory sieves, 1# pipe outlets are located above vibratory sieve valve export;Storing container top
Portion is provided with opening, and bottom sidewall is provided with gum outlet, storing container opening is provided with pipeline, storing container is stretched into pipeline one end
In opening, one end connection vibration sieve outlet, valve is provided with storing container gum outlet, valve export passes through pipeline communication pump.
Described to endure glue bucket, be installed with agitator by support respectively in storing container opening, agitator includes glue pump, turned
Axle and liquid piece is stirred, glue pump is fixed on support, and glue pump output shaft connection rotating shaft one end, the rotating shaft other end is stretched into bucket, with bucket
Bottom is provided with gap, be uniformly provided with rotating shaft it is some stir liquid piece, and stir between liquid piece and bucket inwall and be provided with gap, in bucket
On be additionally provided with thermometer, jet chimney, thermometer display portion is located above bucket, thermometric end insertion bucket opening, to bottom of the barrel,
Jet chimney stretches into bucket opening, to bottom of the barrel, and divides only steam valve on jet chimney, outside bucket.
The vibratory sieve uses 80 mesh sieves.
The agitator speed is 30 revs/min.
Finished product glue is in 55-60 DEG C of insulation storage inside the storing container, and continues to stir, and effectively prevents amylan from luming.
In step(4)Described in 10% aluminum sulfate solution 90kg water stirring and dissolvings are added by 10kg aluminum sulfate after formed.
In step(4)Described in amylan technical indicator be:Solid content 4.0-5.0%, viscosity 3.0-5.0mpar, Ph value 5-
6,55 DEG C -60 DEG C of glue temperature.
The method have the advantages that reasonable in design, finished product glue meets technical indicator and sieved by vibratory sieve, effectively eliminates and endures glue
Caking, finished product colloid amount is ensure that, and storing container mixed gel is re-fed into after vibratory sieve screening, efficiently solved clear because adding
Glue caused by water cooling destroys, and glue is homogeneous, and stability is good.
Brief description of the drawings
Fig. 1 is present invention process flow chart.
Fig. 2 is present system structure drawing of device.
Fig. 3 is that the present invention endures glue barrel knot composition.
Fig. 4 is storing container structure chart of the present invention.
Embodiment
Referring to the drawings 1-4, a kind of-ative starch endures adhesive process, and it comprises the following steps:
(1)Water is added to enduring in glue bucket 01, to 1.2m water levels, 100kg ative starch is slowly added in glue bucket 01 to enduring while stirring,
After ative starch stirs, then to addition 14g-17g amylase in glue bucket 01 is endured, stir 5min.
(2)Steam is passed through to enduring in glue bucket 01, is heated to 80 DEG C, stops logical steam, is chemically reacted in glue bucket 01 to be endured
After 20min, temperature control is incubated at 90-95 DEG C, is incubated 10-20min.
(3)It is diluted with water to that to endure glue bucket 01 full to glue bucket 01 is endured, stirs 5min.
(4)Glue in glue bucket 01 will be endured, storing container 04 is delivered to after the screening of vibratory sieve 03, and 3- is added to storing container 04
5kg10% aluminum sulfate solutions, chemical reaction is terminated, form amylan and be stored in storing container 04.
A kind of ative starch endures colloid system device, and it includes enduring glue bucket 01, vibratory sieve 03, storing container 04 and pump 05, two
It is respectively that 1# endures glue bucket 01,2# endures glue bucket 02 to endure glue bucket 01;Endure the top of glue bucket 01 and be provided with opening, bottom sidewall is provided with plastic emitting
Mouthful, valve is provided with glue bucket gum outlet is endured, valve export connects vibratory sieve by 1# pipelines 11, and the outlet of 1# pipelines 11 is located at
Above vibratory sieve;The top of storing container 04 is provided with opening, and bottom sidewall is provided with gum outlet, and storing container opening is provided with 2#
Pipeline 13, the one end of 2# pipelines 13 are stretched into storing container 04 is open, and one end connection vibratory sieve 03 exports, on the gum outlet of storing container 04
Valve is provided with, valve export passes through pipeline communication pump 05.
It is described endure glue bucket 01, storing container 04 opening on agitator 12 is installed with by support respectively, agitator 12 wraps
Include glue pump 08, rotating shaft 09 and stir liquid piece 10, glue pump 08 is fixed on support, the one end of glue pump output shaft connection rotating shaft 09, rotating shaft
09 other end is stretched into bucket, and bottom of the barrel is provided with gap, be uniformly provided with rotating shaft 09 it is some stir liquid piece 10, and stir liquid piece 10
Gap is provided between bucket inwall, thermometer 07, jet chimney 06 are additionally provided with bucket, the display portion of thermometer 07 is located at
Bucket top, thermometric end insertion bucket opening, to bottom of the barrel, jet chimney stretches into bucket opening, to bottom of the barrel, and on jet chimney 06
Divide only steam valve, outside bucket.
The vibratory sieve 03 uses 80 mesh sieves.
The rotating speed of agitator 12 is 30 revs/min.
The inside finished product glue of storing container 04 continues to stir in 55-60 DEG C of insulation storage, effectively prevents Starch
Block.
In step(4)Described in 10% aluminum sulfate solution 90kg water stirring and dissolvings are added by 10kg aluminum sulfate after formed.
In step(4)Described in amylan technical indicator be:Solid content 4.0-5.0%, viscosity 3.0-5.0mpar, Ph value 5-
6,55 DEG C -60 DEG C of glue temperature.
Embodiment 1:
Endure glue bucket 01 to 1#, 2# is endured in glue bucket 02 and is added water, to 1.2m water levels, be slowly added to 100kg ative starch while stirring, treat
After ative starch stirs, 14g amylase is added, stirs 5min;Steam is passed through, is heated to 80 DEG C, stops logical steam, waiting
After learning reaction 20min, temperature control is incubated at 90 DEG C, insulation 10min is diluted with water to that 1# endures glue bucket 01,2# endures glue bucket
02 is full, stirs 5min;1# is endured into glue bucket 01,2# endures glue in glue bucket 02, deliver to storing container 04 after the screening of vibratory sieve 03, and to
Storing container adds 3kg10% aluminum sulfate solutions, terminates chemical reaction, forms amylan and is stored in storing container 04.
Embodiment 2:
Endure glue bucket 01 to 1#, 2# is endured in glue bucket 02 and is added water, to 1.2m water levels, be slowly added to 100kg ative starch while stirring, treat
After ative starch stirs, 17g amylase is added, stirs 5min;Steam is passed through, is heated to 80 DEG C, stops logical steam, waiting
After learning reaction 20min, temperature control is incubated at 95 DEG C, is incubated 20min;It is diluted with water to that 1# endures glue bucket 01,2# endures glue
Bucket 02 is full, stirs 5min;1# is endured into glue bucket 01,2# endures glue in glue bucket 02, storing container 04 is delivered to after vibratory sieve 03, to storage glue
Bucket 04 adds 5kg10% aluminum sulfate solutions, terminates chemical reaction, forms amylan and is stored in storing container 04.
The method have the advantages that reasonable in design, finished product glue meets technical indicator, is sieved by vibratory sieve 03, effectively eliminated
Cementing piece is endured, ensure that finished product colloid amount, and the mixed gel of storing container 04 is re-fed into after the screening of vibratory sieve 03, is efficiently solved
Glue destroys caused by addition clear water cooling, and glue is homogeneous, and stability is good.
Claims (8)
1. a kind of ative starch endures adhesive process, it is characterised in that it comprises the following steps:
(1)Water is added to enduring in glue bucket, to 1.2m water levels, 100kg ative starch is slowly added in glue bucket to enduring while stirring, treats original
After starch stirs, then to addition 14g-17g amylase in glue bucket is endured, stir 5min;
(2)Steam is passed through to enduring in glue bucket, is heated to 80 DEG C, stops logical steam, will wait enduring in glue bucket after chemical reaction 20min
Temperature control is incubated at 90-95 DEG C, is incubated 10-20min;
(3)Endure glue bucket to enduring glue bucket and being diluted with water to and expire, stir 5min;
(4)Glue in glue bucket will be endured, storing container is delivered to after vibratory sieve sieves, and it is molten to storing container addition 3-5kg10% aluminum sulfate
Liquid, chemical reaction is terminated, form amylan and be stored in storing container.
2. a kind of ative starch according to claim 1 endures adhesive process, it is characterised in that a kind of ative starch endures colloid system dress
Put, it includes enduring glue bucket, vibratory sieve, storing container and pump, and it is respectively that 1# endures glue bucket, 2# endures glue bucket that two, which are endured glue bucket,;Endure glue bucket
Top is provided with opening, and bottom sidewall is provided with gum outlet, is provided with valve on glue bucket gum outlet is endured, valve export passes through 1#
Pipeline communication vibratory sieve, 1# pipe outlets are located above vibratory sieve;Opening is provided with the top of storing container, bottom sidewall is provided with out
Jiao Kou, storing container opening is provided with 2# pipelines, 2# pipelines one end is stretched into storing container opening, and one end connection vibration is sifted out
Mouthful, valve is provided with storing container gum outlet, valve export passes through pipeline communication pump.
3. a kind of ative starch according to claim 2 endures adhesive process, it is characterized in that described endure glue bucket, in storing container opening point
Agitator is not installed with by support, agitator includes glue pump, rotating shaft and stirs liquid piece, and glue pump is fixed on support, glue
Pump output shaft connection rotating shaft one end, the rotating shaft other end are stretched into bucket, bottom of the barrel are provided with gap, if being uniformly provided with rotating shaft
It is dry to stir liquid piece, and stir between liquid piece and bucket inwall and be provided with gap, thermometer, jet chimney, thermometer are additionally provided with bucket
Display portion is located above bucket, and thermometric end insertion bucket opening, to bottom of the barrel, jet chimney stretches into bucket opening, to bottom of the barrel, and
Divide only steam valve on jet chimney, outside bucket.
4. a kind of ative starch according to claim 2 endures adhesive process, it is characterized in that the vibratory sieve uses 80 mesh sieves.
5. a kind of ative starch according to claim 3 endures adhesive process, it is characterized in that the agitator speed is 30 revs/min.
6. a kind of ative starch according to claim 3 endures adhesive process, it is characterized in that finished product glue is in 55- inside the storing container
60 DEG C of insulation storages, and continue to stir.
7. a kind of ative starch according to claim 1 endures adhesive process, it is characterized in that in step(4)Described in 10% aluminum sulfate
Solution is formed after adding 90kg water stirring and dissolvings by 10kg aluminum sulfate.
8. a kind of ative starch according to claim 1 endures adhesive process, it is characterized in that in step(4)Described in amylan technology
Index is:Solid content 4.0-5.0%, viscosity 3.0-5.0mpar, Ph value 5-6,55 DEG C -60 DEG C of glue temperature.
Priority Applications (1)
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CN201711171962.3A CN107778371A (en) | 2017-11-22 | 2017-11-22 | A kind of ative starch endures adhesive process |
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CN201711171962.3A CN107778371A (en) | 2017-11-22 | 2017-11-22 | A kind of ative starch endures adhesive process |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108221478A (en) * | 2018-03-22 | 2018-06-29 | 浙江荣晟环保纸业股份有限公司 | A kind of immersion type surface sizing technique |
Citations (3)
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---|---|---|---|---|
CN101649582A (en) * | 2009-06-23 | 2010-02-17 | 东莞玖龙纸业有限公司 | Method for producing starch glue by low-temperature fast enzymatic conversion |
CN101979763A (en) * | 2010-10-22 | 2011-02-23 | 东莞理文造纸厂有限公司 | Method for making papermaking starch glue |
CN102757744A (en) * | 2012-07-20 | 2012-10-31 | 东莞市深联造纸有限公司 | Preparation method for starch glue |
-
2017
- 2017-11-22 CN CN201711171962.3A patent/CN107778371A/en active Pending
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101649582A (en) * | 2009-06-23 | 2010-02-17 | 东莞玖龙纸业有限公司 | Method for producing starch glue by low-temperature fast enzymatic conversion |
CN101979763A (en) * | 2010-10-22 | 2011-02-23 | 东莞理文造纸厂有限公司 | Method for making papermaking starch glue |
CN102757744A (en) * | 2012-07-20 | 2012-10-31 | 东莞市深联造纸有限公司 | Preparation method for starch glue |
Non-Patent Citations (1)
Title |
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刘泽福等: "酶改性玉米淀粉表面施胶液制备的工艺改进", 《造纸化学品》 * |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108221478A (en) * | 2018-03-22 | 2018-06-29 | 浙江荣晟环保纸业股份有限公司 | A kind of immersion type surface sizing technique |
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Application publication date: 20180309 |