CN107775213A - A kind of almag laser welding activating agent and its application - Google Patents
A kind of almag laser welding activating agent and its application Download PDFInfo
- Publication number
- CN107775213A CN107775213A CN201710936569.2A CN201710936569A CN107775213A CN 107775213 A CN107775213 A CN 107775213A CN 201710936569 A CN201710936569 A CN 201710936569A CN 107775213 A CN107775213 A CN 107775213A
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- CN
- China
- Prior art keywords
- activating agent
- laser welding
- almag
- calcium
- silica
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K35/00—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
- B23K35/22—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
- B23K35/36—Selection of non-metallic compositions, e.g. coatings, fluxes; Selection of soldering or welding materials, conjoint with selection of non-metallic compositions, both selections being of interest
- B23K35/3601—Selection of non-metallic compositions, e.g. coatings, fluxes; Selection of soldering or welding materials, conjoint with selection of non-metallic compositions, both selections being of interest with inorganic compounds as principal constituents
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/70—Auxiliary operations or equipment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K35/00—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
- B23K35/22—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
- B23K35/36—Selection of non-metallic compositions, e.g. coatings, fluxes; Selection of soldering or welding materials, conjoint with selection of non-metallic compositions, both selections being of interest
- B23K35/362—Selection of compositions of fluxes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K35/00—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
- B23K35/40—Making wire or rods for soldering or welding
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Inorganic Chemistry (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Plasma & Fusion (AREA)
- Nonmetallic Welding Materials (AREA)
Abstract
The present invention provides a kind of almag laser welding activating agent and its application, solves the problems, such as Laser Welding of Aluminum Alloys slab fusion penetration, and activating agent is made up of the carbonate of silica, calcium oxide, manganese dioxide, calcium, and its mass ratio is respectively 45% 55%:16% 22%:10% 18%:29~5%, activating agent in the present invention substitutes the fluoride of severe toxicity using non-toxic components, arc shape, welding pool surface tension are not only changed by adding the elements such as Ca, Mn, and the removability of slag of activating agent and the postwelding outward appearance of almag are enhanced, the performance of activating agent is enhanced by the way of strictly control particle size range.The Laser Welding Quality of aluminium alloy is ensure that while welding penetration is strengthened.
Description
Technical field
The present invention relates to a kind of green welding to aid in product, specifically a kind of activating agent and its application.
Background technology
The laser welding of almag has the advantages of energy is concentrated, heat affected area is small, but is still deposited in thick plates
Welding penetration is not big enough the problem of, the best approach for solving the problem at present is using activating agent auxiliary welding.
By patent search it can be found that several parts of typical similar patent documents:①《One kind swashs for nickel base superalloy
The activating agent and its application method (CN201410123398.8) of photocoagulation》、②《It is a kind of for ferritic stainless steel Laser Welding
Activating agent and its application method (CN201210215534.7)》、③《It is a kind of to be swashed for the activating agent of Laser Welding and using it
Photocoagulation method (CN201010528769.2)》.Wherein 1., 2. file for nickel base superalloy, stainless steel, only 3. file
For the Laser Welding of aluminium alloy, the activating agent used by the chlorides such as lithium chloride, sodium chloride, potassium chloride and potassium fluoride, sodium fluoride,
The configuration of the fluorides such as magnesium fluoride forms.Several parts of typical similar papers can be obtained by middle National IP Network (CNKI) search:①《Aluminium alloy
The influence of activating agent and welding parameters on weld depth in AC A-TIG weld》、②《The research of Laser Welding of Aluminum Alloys technology is entered
Exhibition》、③《Influence (English) of the activating agent to 6013 aluminium alloy sheet CO2 laser welding process》.Wherein 1. paper welds for TIG
Connect, oxide active agent and its shortcoming are 2. describe only in paper does not have specific formula and solution, and 3. paper is directed to 6XXX
Series alloys conduct a research, and employ fluoride activities agent.
By patent, paper inquiry it can be found that the research of existing Laser Welding of Aluminum Alloys activating agent is seldom, only 2
Piece Patents/article has done similar introduction, and bioactive agent composition is fluoride that is hypertoxic and polluting, very big to people, environmental pollution.
The content of the invention
The present invention provides a kind of almag laser welding activating agent and its application method, solves Laser Welding of Aluminum Alloys
Slab fusion penetration problem, a kind of almag laser welding activating agent, by silica (SiO2), calcium oxide (CaO), titanium dioxide
The carbonate composition of manganese (MnO2), calcium, its mass ratio is respectively 45%-55%:16%-22%:10%-18%:29~5%,
It is applied:
The first step, according to 45%-55%:16%-22%:10%-18%:Particle diameter is 45 micro- by 29~5% mass ratio
SiO2, CaO, MnO2, the carbonate of calcium of rice are well mixed;
Second step, 1 is pressed with acetone:3.5 dilution proportion mixed active agent powder, and it is tuned into pasty state;
10 millimeters of regions around butt weld are cleared up in 3rd step, polishing;
4th step, with region of the hairbrush by the brushing of pasty state activating agent after the cleaning, coating layer thickness 1-2 millimeters;
5th step, welded after drying five minutes.
Activating agent in the present invention is directed to the laser welding process and development of almag, and severe toxicity is substituted using non-toxic components
Fluoride, arc shape, welding pool surface tension are not only changed by adding the elements such as Ca, Mn, and enhance activity
The removability of slag of agent and the postwelding outward appearance of almag, the property of activating agent is enhanced by the way of strictly control particle size range
Energy.The Laser Welding Quality of aluminium alloy is ensure that while welding penetration is strengthened.
Embodiment
Embodiment one
A kind of activating agent, it is made up of silica (SiO2), calcium oxide (CaO), manganese dioxide (MnO2), calcium carbonate, its
Mass ratio is respectively 45%:16%:10%:29%, its method used is:
The first step, by 45:16:10:29 ratio mixes SiO2, CaO, MnO2, calcium carbonate that particle diameter is 45 microns equal
It is even;
Second step, 1 is pressed with acetone:3.5 dilution proportion mixed active agent powder, and it is tuned into pasty state;
10 millimeters of regions around butt weld are cleared up in 3rd step, polishing;
4th step, with region of the hairbrush by the brushing of pasty state activating agent after the cleaning, coating layer thickness 1-2 millimeters;
5th step, welded after drying five minutes.
Embodiment two
A kind of activating agent, it is made up of silica (SiO2), calcium oxide (CaO), manganese dioxide (MnO2), calcium carbonate, its
Mass ratio is respectively 55%:22%:18%:5%, its method used is:
The first step, by 55:22:18:5 ratio mixes SiO2, CaO, MnO2, calcium carbonate that particle diameter is 45 microns equal
It is even;
Second step, 1 is pressed with acetone:3.5 dilution proportion mixed active agent powder, and it is tuned into pasty state;
10 millimeters of regions around butt weld are cleared up in 3rd step, polishing;
4th step, with region of the hairbrush by the brushing of pasty state activating agent after the cleaning, coating layer thickness 1-2 millimeters;
5th step, welded after drying five minutes.
Embodiment three
A kind of activating agent, it is made up of silica (SiO2), calcium oxide (CaO), manganese dioxide (MnO2), calcium carbonate, its
Mass ratio is respectively 50%:20%:15%:5%, its method used is:
The first step, by 50:20:15:5 ratio mixes SiO2, CaO, MnO2, calcium carbonate that particle diameter is 45 microns equal
It is even;
Second step, 1 is pressed with acetone:3.5 dilution proportion mixed active agent powder, and it is tuned into pasty state;
10 millimeters of regions around butt weld are cleared up in 3rd step, polishing;
4th step, with region of the hairbrush by the brushing of pasty state activating agent after the cleaning, coating layer thickness 1-2 millimeters;
5th step, welded after drying five minutes.
Activating agent in the present invention is directed to the laser welding process and development of almag, and severe toxicity is substituted using non-toxic components
Fluoride, arc shape, welding pool surface tension are not only changed by adding the elements such as Ca, Mn, and enhance activity
The removability of slag of agent and the postwelding outward appearance of almag, the property of activating agent is enhanced by the way of strictly control particle size range
Energy.The Laser Welding Quality of aluminium alloy is ensure that while welding penetration is strengthened.
Claims (7)
1. a kind of almag laser welding activating agent, it is characterised in that silica, calcium oxide, manganese dioxide, the carbon of calcium
Hydrochlorate forms, and its mass ratio is respectively 45%-55%:16%-22%:10%-18%:29~5%.
2. almag laser welding activating agent as claimed in claim 1, it is characterised in that the carbonate of calcium is carbonic acid
Calcium.
3. almag laser welding activating agent as claimed in claim 2, it is characterised in that silica, calcium oxide, two
Manganese oxide, the particle diameter of calcium carbonate are respectively 45 microns.
4. almag laser welding activating agent as claimed in claim 3, it is characterised in that silica, calcium oxide, two
Manganese oxide, the mass ratio of calcium carbonate are respectively 45%:16%:10%:29%.
5. almag laser welding activating agent as claimed in claim 3, it is characterised in that silica, calcium oxide, two
Manganese oxide, the mass ratio of calcium carbonate are respectively 55%:22%:18%:5%.
6. almag laser welding activating agent as claimed in claim 3, it is characterised in that silica, calcium oxide, two
Manganese oxide, the mass ratio of calcium carbonate are respectively 50%:20%:15%:5%.
7. the application of almag laser welding activating agent as claimed in claim 1, it is characterised in that including following step
Suddenly:The first step, according to 45%-55%:16%-22%:10%-18%:29~5% mass ratio by SiO2, CaO, MnO2,
The carbonate of calcium is well mixed;
Second step, activating agent press 1 with acetone:3.5 dilution proportion mixed active agent powder, and it is tuned into pasty state;
10 millimeters of regions around butt weld are cleared up in 3rd step, polishing;
4th step, with region of the hairbrush by the brushing of pasty state activating agent after the cleaning, coating layer thickness 1-2 millimeters;
5th step, welded after drying five minutes.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110328492A (en) * | 2019-05-23 | 2019-10-15 | 中国人民解放军第五七一九工厂 | A kind of aero-turbine rear housing supporting plate long crack A-TIG weldering restorative procedure |
CN112548335A (en) * | 2020-12-10 | 2021-03-26 | 哈尔滨焊接研究院有限公司 | Narrow-gap double-beam laser powder filling welding method and equipment for aluminum alloy thick-wall component |
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CN1359782A (en) * | 2000-12-18 | 2002-07-24 | 中国船舶重工集团公司第七研究院第七二五研究所 | Flux for argon tungsten arc welding of stainless steel |
JP2004114053A (en) * | 2002-09-24 | 2004-04-15 | Jfe Steel Kk | Large heat input electroslag welding method |
CN1583351A (en) * | 2004-05-27 | 2005-02-23 | 兰州理工大学 | Soldering agent and method for laser welding Al-Mg alloy plates with different thicknesses |
CN101138814A (en) * | 2006-09-06 | 2008-03-12 | 乔治洛德方法研究和开发液化空气有限公司 | Wire, flux and method of welding steel with high nickel content |
CN101244497A (en) * | 2007-02-12 | 2008-08-20 | 大连理工大学 | Activator for magnesium alloy welding |
CN102179645A (en) * | 2010-10-27 | 2011-09-14 | 天津大学 | Active agent for laser welding and method for laser welding by utilizing same |
CN102615426A (en) * | 2012-04-18 | 2012-08-01 | 机械工业第三设计研究院 | Novel welding method for laser welding of magnesium alloy |
CN102699575A (en) * | 2012-06-27 | 2012-10-03 | 天津大学 | Active agent for laser welding of ferrite stainless steel and using method for active agent |
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2017
- 2017-10-10 CN CN201710936569.2A patent/CN107775213B/en active Active
Patent Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
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CN1359782A (en) * | 2000-12-18 | 2002-07-24 | 中国船舶重工集团公司第七研究院第七二五研究所 | Flux for argon tungsten arc welding of stainless steel |
JP2004114053A (en) * | 2002-09-24 | 2004-04-15 | Jfe Steel Kk | Large heat input electroslag welding method |
CN1583351A (en) * | 2004-05-27 | 2005-02-23 | 兰州理工大学 | Soldering agent and method for laser welding Al-Mg alloy plates with different thicknesses |
CN101138814A (en) * | 2006-09-06 | 2008-03-12 | 乔治洛德方法研究和开发液化空气有限公司 | Wire, flux and method of welding steel with high nickel content |
CN101244497A (en) * | 2007-02-12 | 2008-08-20 | 大连理工大学 | Activator for magnesium alloy welding |
CN102179645A (en) * | 2010-10-27 | 2011-09-14 | 天津大学 | Active agent for laser welding and method for laser welding by utilizing same |
CN102615426A (en) * | 2012-04-18 | 2012-08-01 | 机械工业第三设计研究院 | Novel welding method for laser welding of magnesium alloy |
CN102699575A (en) * | 2012-06-27 | 2012-10-03 | 天津大学 | Active agent for laser welding of ferrite stainless steel and using method for active agent |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110328492A (en) * | 2019-05-23 | 2019-10-15 | 中国人民解放军第五七一九工厂 | A kind of aero-turbine rear housing supporting plate long crack A-TIG weldering restorative procedure |
CN112548335A (en) * | 2020-12-10 | 2021-03-26 | 哈尔滨焊接研究院有限公司 | Narrow-gap double-beam laser powder filling welding method and equipment for aluminum alloy thick-wall component |
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