CN107774500A - Element automatic embedding adhesive dispenser is used in a kind of power module production - Google Patents
Element automatic embedding adhesive dispenser is used in a kind of power module production Download PDFInfo
- Publication number
- CN107774500A CN107774500A CN201710825073.8A CN201710825073A CN107774500A CN 107774500 A CN107774500 A CN 107774500A CN 201710825073 A CN201710825073 A CN 201710825073A CN 107774500 A CN107774500 A CN 107774500A
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- CN
- China
- Prior art keywords
- heater box
- glue
- power module
- adhesive dispenser
- module production
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C5/00—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
- B05C5/002—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the work consisting of separate articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/10—Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
- B05C11/1002—Means for controlling supply, i.e. flow or pressure, of liquid or other fluent material to the applying apparatus, e.g. valves
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C9/00—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important
- B05C9/08—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation
- B05C9/14—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation the auxiliary operation involving heating or cooling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/02—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by baking
- B05D3/0254—After-treatment
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- Coating Apparatus (AREA)
Abstract
The invention discloses a kind of power module production element automatic embedding adhesive dispenser, including filling mechanism, solidification heater box, the top side edge of fixed heater box to be also equipped with vacuum defoamation mechanism;Filling mechanism includes glue-injecting pump, and the bottom of glue-injecting pump is socketed with lifting support, and pneumatic operated valve is provided with the gum outlet of glue-injecting pump, and the gum outlet end of pneumatic operated valve is connected with injected rubber hose by conduit;Fixed heater box includes heater box body, electrothermal tube is uniformly provided with the inwall of heater box body, the feeder ear of electrothermal tube passes through conductor in parallel to externally fed power supply;Vacuum defoamation mechanism includes vavuum pump, and the lower surface of vavuum pump is provided with sliding support plate, and the lower surface both sides of sliding support plate are connected across the upper surface of heater box body, and the bleeding point of vavuum pump is connected with sealing funnel by sealing duct.The present invention shortens the casting glue operating time using being heating and curing, and eliminates caused aeration in potting process, improves casting glue operating efficiency and product quality.
Description
Technical field
The present invention relates to power module processing equipment field, element automatic embedding glue is used in specially a kind of power module production
Device.
Background technology
With the development of modern electronic technology and new material technology, extensive fortune of the high voltage power supply in space flight and military use product
With, requirement to high voltage power supply also more and more higher.High power, low ripple, high efficiency, Electro Magnetic Compatibility etc. are not required nothing more than, and
It is required that its reliability height, small volume, light weight.By carrying out embedding with silicon gel under vacuum to high-pressure modular,
Final curing molding, miniaturization, modularization are realized, be the key technology for improving insulation, antivibration and three proofings characteristic.
Currently used casting glue is EP3216 power supply casting glues, after the sizing material mixes under normal temperature condition the resting period compared with
It is long, it is a kind of dual composition addition type liquid silastic for aiming at electronics, appliance component and electric appliance component embedding and designing.Product
Before solidification, there is good mobility, moderate uses the operating time;After solidification have good heat-resisting quantity and thermal conductivity,
Under excellent anti-flammability and high temperature the features such as reversion resistance good during closed use.To filled plastics, glass, ceramics
Can embedding use without pretreatment Deng material.
Because casting glue has certain toughness, cause the speed of the encapsulating in encapsulating operating process can not be very good
Control, usually have large quantity of air during encapsulating and be mixed into form bubble, if these bubbles can not remove completely, it will to power supply
Electric mechanical performance cause very big influence;In addition, casting glue solidifies take long enough at normal temperatures, it is impossible to meets
The demand of industrialized production.
The content of the invention
In order to overcome the shortcomings of prior art, the present invention provides a kind of power module production and uses element automatic embedding glue
Device, the casting glue operating time is shortened using being heating and curing, improve casting glue operating efficiency, eliminated caused by potting process
Aeration, product quality is improved, while the present apparatus easily external mechano-electronic driving equipment can also realize full-automation
Operation, save human resources.
The technical solution adopted for the present invention to solve the technical problems is:Element automatic embedding is used in a kind of power module production
Adhesive dispenser, including filling mechanism, the gum outlet face element perfusing hole top of the filling mechanism, treat that the lower section of encapsulating element is pacified
Equipped with solidification heater box, the top side edge of fixed heater box is also equipped with vacuum defoamation mechanism;
The filling mechanism includes glue-injecting pump, and the bottom of the glue-injecting pump is socketed with lifting support, the lifting support
End is welded on the bottom plate of fixed heater box, and pneumatic operated valve is provided with the gum outlet of the glue-injecting pump, and the pneumatic operated valve goes out
Jiao Kou ends are connected with injected rubber hose by conduit;The fixed heater box includes heater box body, on the inwall of heater box body
Even to be provided with electrothermal tube, the feeder ear of the electrothermal tube passes through conductor in parallel to externally fed power supply;The vacuum defoamation mechanism
Including vavuum pump, the lower surface of the vavuum pump is provided with sliding support plate, the lower surface both sides bridging of the sliding support plate
In the upper surface of heater box body, the bleeding point of the vavuum pump is connected with sealing funnel by sealing duct.
As a kind of preferable technical scheme of the present invention, the lifting support includes outer sleeve and inner sleeve, outer sleeve
Inner surface is carved with internal thread, and the outer surface of inner sleeve is carved with external screw thread, and outer sleeve is engaged with the screw thread of inner sleeve.
As a kind of preferable technical scheme of the present invention, the exit of the pneumatic operated valve is also equipped with choke valve, the section
Stream valve is embedded in the entrance of injected rubber hose, and preserving and sealing set is socketed with the delivery outlet junction of pneumatic operated valve.
As a kind of preferable technical scheme of the present invention, the injected rubber hose includes bellows and glue injecting head, described flexible
One end of flexible pipe is socketed on choke valve, and the other end forms integral structure with glue injecting head.
As a kind of preferable technical scheme of the present invention, the glue injecting head is in inverted cone-shaped structure, and end is tip circular tube shaped,
The outer surface of glue injecting head is carved with screw thread.
As a kind of preferable technical scheme of the present invention, top is made using stainless steel alloy in the heater box body housing
The cuboid box of opening, the inwall of heater box body is filled with phenolic aldehyde foam thermal insulation material, and is uniformly dug on cabinet wall
There is electrothermal tube mounting groove.
As a kind of preferable technical scheme of the present invention, back-off funnel structure is made using stainless steel in the sealing funnel,
The upper surface right edge of sealing funnel, which is dug, manhole, and through-hole diameter matches with glue injecting head external diameter, and glue injecting head is from through hole
Inside pass.
As a kind of preferable technical scheme of the present invention, the sliding support plate includes parallel support bars and fixed plate, puts down
The both-side ends of row support bar are welded with sliding block, and corresponding heater box body upper surface side edge, which is dug, sliding rail groove, sliding
Block is connected in sliding rail groove, and fixed plate is screwed among parallel support bars.
Compared with prior art, the beneficial effects of the invention are as follows:
(1) present invention by the bottom of glue-injecting pump install lifting support, can by external motor drive outer sleeve with
Inner sleeve relatively rotates, and realizes the entire length adjustment to lifting support, and then realizes and the height of glue-injecting pump is adjusted, in injecting glue
Increase bellows on pipe, the length adjustment of injected rubber hose can be carried out according to the Level Change of glue-injecting pump, in order to different chis
The element of very little size carries out casting glue operation, and structural adjustment is flexible;
(2) present invention utilizes the sliding block and heater box of sliding support plate by installing sliding support plate below vavuum pump
The size of guide rail groove unanimously coordinate, easily the property of Mobile vacuum pump and heater box is to position, and then is easy to by embedding member
Part is placed and taken out, and is dug through hole on sealing funnel and fixed glue injecting head, it is possible to achieve the fixation to glue injecting head, prevents from noting
Glue caused by glue injecting head rocks during glue is trickled down;
(3) present invention increases heating tube to carrying out heating behaviour by glue-pouring device by setting fixed heater box in casing
Make, can effectively shorten hardening time, greatly improve the efficiency of casting glue;Vacuum defoamation mechanism is set, utilizes vacuum pumped
Bubble, appearance effects of the bubble for the electrical property of product, mechanical performance and product are eliminated, improve product quality.
Brief description of the drawings
Fig. 1 is the overall structure diagram of the present invention;
Fig. 2 is the overlooking the structure diagram of the present invention.
In figure:1- filling mechanisms;2- solidifies heater box;3- vacuum defoamations mechanism;101- glue-injecting pumps;102- lifting supports;
103- injected rubber hoses;104- choke valves;105- glue injecting heads;106- bellows;201- heater box bodies;202- electrothermal tubes;301-
Vavuum pump;302- sliding support plates;303- sealing funnels.
Embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete
Site preparation describes, it is clear that described embodiment is only part of the embodiment of the present invention, rather than whole embodiments.It is based on
Embodiment in the present invention, those of ordinary skill in the art are obtained every other under the premise of creative work is not made
Embodiment, belong to the scope of protection of the invention.
The explanation of following embodiment is refer to the attached drawing, can be to the specific embodiment implemented to the example present invention.
The direction and position term that the present invention is previously mentioned, for example, " on ", " in ", " under ", "front", "rear", "left", "right", " interior ", "
Outside ", " side " etc., only it is direction and position with reference to annexed drawings.Therefore, the direction and position term used is to illustrate
And understand the present invention, and it is not used to the limitation present invention.
Embodiment:
As depicted in figs. 1 and 2, the invention provides a kind of power module production element automatic embedding adhesive dispenser, including
Filling mechanism 1, the gum outlet face element perfusing hole top of the filling mechanism 1, treats to be provided with solidification below encapsulating element
Heater box 2, the top side edge of fixed heater box 2 are also equipped with vacuum defoamation mechanism 3;The filling mechanism 1 is used for liquid
Casting glue raw material injection treat inside the element shell of embedding, due to inequalities such as the rate of flooding in filling process or pressure
It is even, it can cause to produce many bubbles inside the colloid after perfusion, now start vacuum defoamation mechanism 3 and eliminate bubbles of vacuum, then
Heating is carried out to the device after embedding by solidifying heater box 2 to be heating and curing, and shortens hardening time.
As shown in figure 1, the filling mechanism 1 includes glue-injecting pump 101, the bottom of the glue-injecting pump 101 is socketed with lifting branch
Frame 102, the end of the lifting support 102 are welded on the bottom plate of fixed heater box 2, and the lifting support 102 includes overcoat
Cylinder and inner sleeve, the inner surface of outer sleeve are carved with internal thread, and the outer surface of inner sleeve is carved with external screw thread, outer sleeve and inner sleeve
The screw thread of cylinder is engaged;The top of the lifting support 102 is connected on the pump seat of glue-injecting pump 101, by external motor,
Rotate clockwise or rotate counterclockwise by the outer sleeve of motor driven lifting support 102, can be by inner sleeve from outer sleeve
Interior precession or back-out, so as to realize the adjust automatically of height, to meet the needs of various sizes of power supply.
Pneumatic operated valve 107 is installed, the gum outlet end of the pneumatic operated valve 107 is by leading at the gum outlet of the glue-injecting pump 101
Pipe is connected with injected rubber hose 103;The exit of the pneumatic operated valve 107 is also equipped with choke valve 104, and the choke valve 104 is embedded in
The entrance of injected rubber hose 103, preserving and sealing set is socketed with the delivery outlet junction of pneumatic operated valve 107, improves the airtight of device
Property;The glue-injecting pump 101 extracts the glue raw material for treating encapsulating and carries out pressurized operation, and the pneumatic operated valve 107 passes through outside gas
Dynamic switch control is turned on or off, and using pneumatic operated valve rather than magnetic valve, colloid can be avoided to have corrosivity or conduction
Property for caused by circuit infringement, increase the service life, if pneumatic operated valve 107 be opened and closed it is too fast pipeline can be caused to shake, increase section
Stream valve 104 can effectively slow down the caused vibration of glue flowing that pneumatic operated valve 107 is opened and closed moment, improve device stability, prevent
Liquid spills.
Preferably, the injected rubber hose 103 includes bellows 106 and glue injecting head 105, and the one of the bellows 106
End is socketed on choke valve 104, and the other end forms integral structure with glue injecting head 105;The bellows 106 uses screwed pipe
Structure, it can be stretched or be compressed in certain scope as needed, to meet different encapsulating distance requirements;It is described
Glue injecting head 105 is in inverted cone-shaped structure, and end is tip circular tube shaped, and the outer surface of glue injecting head 105 is carved with screw thread, the glue injecting head
105 end is close to the intraoral wall of encapsulating of source element to be irrigated, and realizes that injecting glue operates.
Further illustrate, the fixed heater box 2 includes heater box body 201, on the inwall of heater box body 201
Electrothermal tube 202 uniformly is installed, the feeder ear of the electrothermal tube 202 passes through conductor in parallel to externally fed power supply;The heating
Open-topped cuboid box is made using stainless steel alloy in the shell of case body 201, and the inwall of heater box body 201 is filled with
Phenolic aldehyde foam thermal insulation material, can effectively reduce thermal losses, and is uniformly dug on cabinet wall and have electrothermal tube mounting groove, can be with
So that electrothermal tube 202 is close to the electric elements being poured;The heater box body 201 has the function of corrosion-resistant thermal insulation, Neng Gouyou
Effect is realized to needing 6-8 hour complete at room temperature by the solidification heat effect of encapsulating element, in general encapsulating solution
All solidstate, the time oversize efficiency of consumption is too low, and installation electrothermal tube 202, passes through external power supply unit in heater box body 201
Control electrothermal tube 202 reaches 80-90 degrees Celsius of temperature, can will foreshorten to 8-10 minutes hardening time.
The vacuum defoamation mechanism 3 includes vavuum pump 301, and the lower surface of the vavuum pump 301 is provided with sliding support plate
302, the lower surface both sides of the sliding support plate 302 are connected across the upper surface of heater box body 201, the vavuum pump 301
Bleeding point is connected with sealing funnel 303 by sealing duct, and back-off infundibular ganglion is made using stainless steel in the sealing funnel 303
Structure, the upper surface right edge of sealing funnel 303, which is dug, manhole, and through-hole diameter matches with the external diameter of glue injecting head 105, injecting glue
First 105 pass out of through hole, and the sealing funnel 303, which closely tips upside down on, treats the shop of encapsulating element top with one voice, forms confined air
Between.
The sliding support plate 302 includes parallel support bars and fixed plate, and the both-side ends of parallel support bars are welded with cunning
Block, the corresponding upper surface side edge of heater box body 201, which is dug, sliding rail groove, and sliding block is connected in sliding rail groove, fixed
Plate is screwed among parallel support bars;The sliding support plate 302, can be in heater box body by two side slides
Moved horizontally on 201, therefore automation mechanized operation can be carried out with external Mechanical Driven equipment, when needing to carry out encapsulating operation,
Above the whole push-and-pull of sliding support plate 302 to the element for treating encapsulating, glue injecting head 105 is stretched out of sealing funnel 303 through hole
Enter, open glue-injecting pump 101 and start perfusion operation, after the completion of perfusion, glue injecting head 105 is taken out, and in the circle of sealing funnel 303
Sealing-plug is filled on shape through hole, opens vavuum pump 301, air in element is completely drawn out by vavuum pump by sealing funnel 303, is arranged
Go out bubble;The operation that is heating and curing can be carried out by opening the power supply of electrothermal tube 202 again.
In summary, the main characteristic of the invention lies in that:
(1) present invention by the bottom of glue-injecting pump install lifting support, can by external motor drive outer sleeve with
Inner sleeve relatively rotates, and realizes the entire length adjustment to lifting support, and then realizes and the height of glue-injecting pump is adjusted, in injecting glue
Increase bellows on pipe, the length adjustment of injected rubber hose can be carried out according to the Level Change of glue-injecting pump, in order to different chis
The element of very little size carries out casting glue operation, and structural adjustment is flexible;
(2) present invention utilizes the sliding block and heater box of sliding support plate by installing sliding support plate below vavuum pump
The size of guide rail groove unanimously coordinate, easily the property of Mobile vacuum pump and heater box is to position, and then is easy to by embedding member
Part is placed and taken out, and is dug through hole on sealing funnel and fixed glue injecting head, it is possible to achieve the fixation to glue injecting head, prevents from noting
Glue caused by glue injecting head rocks during glue is trickled down;
(3) present invention increases heating tube to carrying out heating behaviour by glue-pouring device by setting fixed heater box in casing
Make, can effectively shorten hardening time, greatly improve the efficiency of casting glue;Vacuum defoamation mechanism is set, utilizes vacuum pumped
Bubble, appearance effects of the bubble for the electrical property of product, mechanical performance and product are eliminated, improve product quality.
It is obvious to a person skilled in the art that the invention is not restricted to the details of above-mentioned one exemplary embodiment, Er Qie
In the case of without departing substantially from spirit or essential attributes of the invention, the present invention can be realized in other specific forms.Therefore, no matter
From the point of view of which point, embodiment all should be regarded as exemplary, and be nonrestrictive, the scope of the present invention is by appended power
Profit requires rather than described above limits, it is intended that all in the implication and scope of the equivalency of claim by falling
Change is included in the present invention.Any reference in claim should not be considered as to the involved claim of limitation.
Claims (8)
1. element automatic embedding adhesive dispenser is used in a kind of power module production, it is characterised in that:Including filling mechanism (1), the filling
Above the gum outlet face element perfusing hole for noting mechanism (1), treat that solidification heater box (2) is installed below encapsulating element, it is fixed
The top side edge of heater box (2) is also equipped with vacuum defoamation mechanism (3);
The filling mechanism (1) includes glue-injecting pump (101), and the bottom of the glue-injecting pump (101) is socketed with lifting support (102),
The end of the lifting support (102) is welded on the bottom plate of fixed heater box (2), at the gum outlet of the glue-injecting pump (101)
Pneumatic operated valve (107) is installed, the gum outlet end of the pneumatic operated valve (107) is connected with injected rubber hose (103) by conduit;
The fixed heater box (2) includes heater box body (201), and electricity is uniformly provided with the inwall of heater box body (201)
Heat pipe (202), the feeder ear of the electrothermal tube (202) pass through conductor in parallel to externally fed power supply;
The vacuum defoamation mechanism (3) includes vavuum pump (301), and the lower surface of the vavuum pump (301) is provided with sliding support
Plate (302), the lower surface both sides of the sliding support plate (302) are connected across the upper surface of heater box body (201), the vacuum
The bleeding point of pump (301) is connected with sealing funnel (303) by sealing duct.
2. element automatic embedding adhesive dispenser is used in a kind of power module production according to claim 1, it is characterised in that:It is described
Lifting support (102) includes outer sleeve and inner sleeve, and the inner surface of outer sleeve is carved with internal thread, the outer surface engraving of inner sleeve
There is external screw thread, outer sleeve is engaged with the screw thread of inner sleeve.
3. element automatic embedding adhesive dispenser is used in a kind of power module production according to claim 1, it is characterised in that:It is described
The exit of pneumatic operated valve (107) is also equipped with choke valve (104), and the choke valve (104) is embedded in the import of injected rubber hose (103)
Place, preserving and sealing set is socketed with the delivery outlet junction of pneumatic operated valve (107).
4. element automatic embedding adhesive dispenser is used in a kind of power module production according to claim 1, it is characterised in that:It is described
Injected rubber hose (103) includes bellows (106) and glue injecting head (105), and one end of the bellows (106) is socketed in choke valve
(104) on, the other end forms integral structure with glue injecting head (105).
5. element automatic embedding adhesive dispenser is used in a kind of power module production according to claim 4, it is characterised in that:It is described
Glue injecting head (105) is in inverted cone-shaped structure, and end is tip circular tube shaped, and the outer surface of glue injecting head (105) is carved with screw thread.
6. element automatic embedding adhesive dispenser is used in a kind of power module production according to claim 1, it is characterised in that:It is described
Open-topped cuboid box is made using stainless steel alloy in heater box body (201) shell, heater box body (201) it is interior
Wall is filled with phenolic aldehyde foam thermal insulation material, and uniformly cutting has electrothermal tube mounting groove on cabinet wall.
7. element automatic embedding adhesive dispenser is used in a kind of power module production according to claim 1, it is characterised in that:It is described
Back-off funnel structure is made using stainless steel in sealing funnel (303), and the upper surface right edge of sealing funnel (303), which is dug, circle
Through hole, through-hole diameter match with glue injecting head (105) external diameter, and glue injecting head (105) passes out of through hole.
8. element automatic embedding adhesive dispenser is used in a kind of power module production according to claim 1, it is characterised in that:It is described
Sliding support plate (302) includes parallel support bars and fixed plate, and the both-side ends of parallel support bars are welded with sliding block, corresponding to add
Hot tank body (201) upper surface side edge, which is dug, sliding rail groove, and sliding block is connected in sliding rail groove, and fixed plate passes through screw
It is fixed among parallel support bars.
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CN111921810A (en) * | 2020-07-27 | 2020-11-13 | 江苏新扬新材料股份有限公司 | Guide rail forming glue injection process used in seawater |
CN112864769A (en) * | 2021-01-20 | 2021-05-28 | 龙岩市富鑫达电子制造有限公司 | Waterproof automatic glue filling device and method for connector |
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