CN107774302A - The method that a kind of catalyst and synthesis gas directly convert preparing liquid fuel co-producing light olefins - Google Patents

The method that a kind of catalyst and synthesis gas directly convert preparing liquid fuel co-producing light olefins Download PDF

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CN107774302A
CN107774302A CN201610727837.5A CN201610727837A CN107774302A CN 107774302 A CN107774302 A CN 107774302A CN 201610727837 A CN201610727837 A CN 201610727837A CN 107774302 A CN107774302 A CN 107774302A
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synthesis gas
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oxygen
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CN107774302B (en
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包信和
焦峰
潘秀莲
丁民正
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Dalian Institute of Chemical Physics of CAS
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    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J29/00Catalysts comprising molecular sieves
    • B01J29/82Phosphates
    • B01J29/84Aluminophosphates containing other elements, e.g. metals, boron
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J29/00Catalysts comprising molecular sieves
    • B01J29/82Phosphates
    • B01J29/84Aluminophosphates containing other elements, e.g. metals, boron
    • B01J29/85Silicoaluminophosphates [SAPO compounds]
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C1/00Preparation of hydrocarbons from one or more compounds, none of them being a hydrocarbon
    • C07C1/02Preparation of hydrocarbons from one or more compounds, none of them being a hydrocarbon from oxides of a carbon
    • C07C1/04Preparation of hydrocarbons from one or more compounds, none of them being a hydrocarbon from oxides of a carbon from carbon monoxide with hydrogen
    • C07C1/0425Catalysts; their physical properties
    • C07C1/043Catalysts; their physical properties characterised by the composition
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G2/00Production of liquid hydrocarbon mixtures of undefined composition from oxides of carbon
    • C10G2/30Production of liquid hydrocarbon mixtures of undefined composition from oxides of carbon from carbon monoxide with hydrogen
    • C10G2/32Production of liquid hydrocarbon mixtures of undefined composition from oxides of carbon from carbon monoxide with hydrogen with the use of catalysts
    • C10G2/33Production of liquid hydrocarbon mixtures of undefined composition from oxides of carbon from carbon monoxide with hydrogen with the use of catalysts characterised by the catalyst used
    • C10G2/334Production of liquid hydrocarbon mixtures of undefined composition from oxides of carbon from carbon monoxide with hydrogen with the use of catalysts characterised by the catalyst used containing molecular sieve catalysts
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    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
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    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
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    • C07C2529/82Phosphates
    • C07C2529/84Aluminophosphates containing other elements, e.g. metals, boron
    • C07C2529/85Silicoaluminophosphates (SAPO compounds)
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G2300/00Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
    • C10G2300/70Catalyst aspects
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G2400/00Products obtained by processes covered by groups C10G9/00 - C10G69/14
    • C10G2400/02Gasoline
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/50Improvements relating to the production of bulk chemicals
    • Y02P20/52Improvements relating to the production of bulk chemicals using catalysts, e.g. selective catalysts

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Abstract

The invention belongs to synthesis gas to prepare liquid fuel co-producing light olefins, and in particular to the method that a kind of catalyst and synthesis gas directly convert preparing liquid fuel co-producing light olefins.Using synthesis gas as reaction raw materials, reacted in fixed bed or moving bed, the catalyst contains A and B component, and component A is reactive metal oxides, and component B is that the molecular sieve of the AEL structure of molecular sieve or metal-modified with AEL structure is one or two or more kinds of;Spacing is between 2nm 20mm between the geometric center of catalyst A and catalyst B particles;Catalyst A and catalyst B weight ratio is 0.1 20.Synthesis atmospheric pressure is 0.1 6MPa, and reaction temperature is 300 600 DEG C, and air speed is 500 8000h 1.React the high gasoline of main product octane number, co-production low-carbon alkene, while byproduct methane it is selectively low (<10%), there is good application prospect.

Description

A kind of catalyst and synthesis gas directly convert preparing liquid fuel co-producing light olefins Method
Technical field
The invention belongs to synthesis gas to prepare liquid fuel co-producing light olefins, and in particular to a kind of catalyst and synthesis gas are straight The method of switching through preparing liquid fuel co-producing light olefins.
Background technology
With the economic development and improvement of living standards, the demand of liquid fuel and chemicals also year by year drastically on Rise.Gasoline production is mainly obtained by the catalytic reforming of heavy naphtha at present.As Global Oil resource increasingly consumes and occupied height not Under crude oil price, for China especially deficient to petroleum resources, import is relied on per year over nearly 60% consumption of petroleum amount, Seek a kind of process route that can be substituted, develop the side that low-carbon alkene is prepared by the non-oil base carbon resource such as coal, biomass Method, there is important social effect and strategic importance.
Rich coal resources in China, using coal as raw material, synthesis gas (i.e. CO and H2 gaseous mixture) is obtained by gasification, will Synthesis gas changes into methanol, and the brief introduction technology path that methanol produces gasoline through dimethyl ether again is ripe, and steps into industrialization, should The carbon resource preparing liquid fuels such as route is coal, natural gas provide an important variation route.If however, it can realize that synthesis gas is straight Switching through, and without methanol-fueled CLC and the direct route of preparing dimethyl ether by dewatering methanol, not only can with simplification of flowsheet, and Unit operation can be reduced, reduces investment and energy consumption.Traditional Fischer-Tropsch path can realize that the direct conversion of synthesis gas prepares liquid Fuel, but limited by its reaction mechanism, CO and H2In catalyst surface Dissociative occurs for molecule, generates surface C atom And O atom, C atoms and O atom react with hydrogen of the absorption in catalyst surface, methylene (CH is formed2) intermediate, simultaneously Release hydrone.Methylene intermediate carries out free crowd by migrating intercalation reaction, in catalyst surface, and generation contains different carbon The hydrocarbon product of atomicity (ten from one to three, even arriving individual carbon atoms up to a hundred sometimes).Whole reaction hydrocarbon product carbon number Distribution is wide, and the selectivity of target product is low, as the selectivity of gasoline is less than 50%.
Low-carbon alkene (Light Olefins), it is the foundation stone of modern chemical industry mainly including ethene, propylene and butylene, Low-carbon alkene is mainly prepared by naphtha pyrolysis at present.Synthesis gas is obtained by coal gasification, is then converted into methanol or dimethyl ether, Methanol or dimethyl ether are then converted into the technology relative maturity of the multiple reactors of multistep of low-carbon alkene, have been carried out industry Change.In order to simplify reaction process, shorten process route, people based on traditional fischer-tropsch reaction catalyst, such as Fe base catalyst to entering Row modification and improvement, add the additive of different compositions, such as alkali metal K, Na and transient metal Mn, Cu, can be effectively improved The selectivity of low-carbon alkene.German Rule chemical company develops the Fe-Zn-Mn-K catalyst of multicomponent auxiliary agent promotion, is used for The synthesis [12] of low-carbon alkene.The report such as Beijing University of Chemical Technology Zhang Jingchang is urged by Fe-Mn-K/AC prepared by presoma of ferric oxalate Agent is in air speed 600h-1, at 15bar and 320 DEG C, CO high conversion rate is up to 97%, C2 =-C4 =Selection in hydrocarbon Property for 68% [Zhang Jingchang, defend the country guest, Cao Weiliang, is catalyzed journal 24 (2003) 259-264], exceeded pre- by ASF distributed models The C of survey2-C4The selectivity of hydrocarbon.The carrier of catalyst is also important to the selectivity of product by the interaction with Fe species Modification.Dutch de Jong seminars are reported with carbon nano-fiber (CNF) and α-Al recently2O3For carrier, with citric acid Sideramines is 12wt%Fe catalyst prepared by presoma, at low pressure (1bar), 350 DEG C, and H2Under the conditions of/CO=1, reaction 15 is small When, CO conversion ratios are 0.5-1.0%, selectivity of the low-carbon alkene in hydrocarbon be 60% [H.M.T.Galvis, J.H.Bitter,C.B.Hhare,M.Ruitenbeek,A.L.Dugulan,K.P.de Jong,Science 335(2012) 835-838].Same catalyst exists, H2/ CO=1,20bar, air speed 1500h-1Under, obtain turning for 70-88% Rate, FTY are respectively 2.98 × 10-5Mol CO/gFes and 1.35 × 10-5Mol CO/gFes, CO2Selectivity be 42- 46%, wherein selectivity of the low-carbon alkene in hydrocarbon is 52-53%.Then they have found, micro in catalyst 0.03%S, 0.2% or so Na, there is obvious facilitation to the selectivity of reactivity and low-carbon alkene [H.M.T.Galvis,A.C.J.Koeken,J.H.Bitter,T.Davidian,M.Ruitenbeek,A.I.Dugulan, K.P.de Jong,J.Catal.303(2013)22-30].The Dalian Chemistry and Physics Institute of the Chinese Academy of Sciences has made system to absorbent charcoal carrier In-depth study, it is found that product deviates ASF distributions [Shen Jianyi, Lin Liwu, Zhang Su, Liang Dong on activated carbon supported iron catalyst In vain, chemistry of fuel journal 19 (1991) 289-297;Marvin's is put down, Ding Yunjie, Luo Hongyuan etc., is catalyzed journal 22 (2001) 279- 282].In addition, the preparation method and technique of catalyst, such as roasting process, reducing condition, can directly affect active component Scattered and size, so as to the activity of modulation reaction and the selectivity of product.Beijing University of Chemical Technology is using supercritical fluid combination skill Art (i.e. chemical precipitation, gellike, the method for supercritical drying) makes active component Fe and auxiliary agent high degree of dispersion, is prepared for nanoscale Fe base catalyst, CO conversion ratio are more than 96%, and selectivity of the low-carbon alkene in hydrocarbon is more than 54% [Beijing chemical industry University, a kind of nanocatalyst and preparation method for preparation of low carbon olefines by synthetic gas:China, 101396662 [P] .2009- 04-01]。
Therefore, also there is researcher to try the coupling of multiple processes, and substantial amounts of trial is carried out.Xu etc. is by CuO- ZnO-Al2O3 mixes with ZSM-5, obtained catalyst, and the product obtained in syngas conversion reactor is synthesized is mainly dimethyl ether [M.Xu,J.H.Lunsford,D.W.Goodman,A.Bhattacharyya,Appl.Catal.A.General 149(1997) 289;D.Mao,W.Yang,J.Xia,B.Zhang,Q.Song,Q.Chen,J.Catal.230(2005)140].Erena etc. will The multicomponent metal composite such as CuO/ZnO/Al2O3 mixes with ZSM-5 molecular sieve, catalyzes and synthesizes gas conversion, obtained product master To be gasoline [J.Erena, J.M.Arandes, J.Bilbao, A.G.Gayubo, H.I.De Lasa, Chemical Engineering Science 2000,55,1845;J.Erena,J.M.Arandes,R.Garona,A.G.Gayubo, J.Bilbao,Journal of Chemical Technology and Biotechnology 2003,78,161].Park etc. By dual bed reactor, 300 DEG C, 10atm, GHSV=3600h first on first reactor Fe-Cu-Al catalyst-1Under Fischer-tropsch reaction is carried out, then by ZSM-5 catalyst for cracking beds at second 500 DEG C of reactor, by substantial amounts of C5+Product cracks For low-carbon alkene, the selectivity of lower carbon number hydrocarbons is 52% in thus obtained hydrocarbon, and low-carbon alkene is in output aggregate Selectivity for 28% [J.L.Park, Y.J.Lee, K.W.Jun, J.W.Bae, N.Viswanadham, Y.H.Kim, J.Ind.Eng.Chem.15(2009)847-853]。
The content of the invention
In view of the above-mentioned problems, the invention provides a kind of catalyst and synthesis gas directly to convert preparing liquid fuel coproduction low-carbon The method of alkene, the catalyst invented can catalyze and synthesize gas and directly be converted into liquid fuel co-producing light olefins, and gasoline evaporates Component selections can reach 50-80%.
The technical scheme is that:
The catalyst is composite catalyst A+B, and component A active ingredient is reactive metal oxides, component B be with One or two or more kinds in the molecular sieve of AEL structure or the molecular sieve with AEL structure of metal-modified;Active metal aoxidizes Thing is MnO, Cr2O3、MnCr2O4、MnAl2O4、MnZrO4、ZnO、ZnCr2O4、ZnAl2O4、CeO2、CoAl2O4、FeAl2O4In It is one or two or more kinds of.
Catalytic component A is preferably MnO, Cr2O3、MnCr2O4、MnAl2O4,MnZrO4、ZnAl2O4、CeO2、CoAl2O4、 FeAl2O4In one or two or more kinds;More preferably MnO, Cr2O3、MnCr2O4、MnAl2O4,MnZrO4、CeO2、CoAl2O4、 FeAl2O4In one or two or more kinds.
Molecular sieve preferred SAPO11, ALPO11, GeAPO11 with AEL structure, MnAPO11 molecular sieves, more preferably SAPO11,GeAPO11,MnAPO11。
Between the geometric center of component A reactive metal oxides and component B particle spacing between 20nm-20mm it Between, preferably 50nm-5mm, more preferably 100nm-1mm.
The weight ratio between active ingredient and component B in component A is between 0.1-20 times of scope, preferably 0.3-5.
Reactive metal oxides are made up of the crystal grain that size is 5-30nm, are from grain surface to intra-die direction depth In 0.3nm distance range, a large amount of oxygen vacancies be present, surface Lacking oxygen percentage concentration is defined as that (100- oxygen atom moles account for Theoretical stoichiometric is than oxygen molar content), oxygen vacancy concentration is preferably 20-90%, more preferably 40-90%, most preferably 50- 90%.
Dispersant, dispersant Al are also added with the catalyst A2O3、Cr2O3、ZrO2、TiO2In one kind or two Kind, reactive metal oxides are scattered in dispersant, and for content of the dispersant in catalyst A in 10-90wt%, remaining is activity Metal oxide.
The preparation process of reactive metal oxides is:Etched using oleic acid, methenamine, ethylenediamine, ammoniacal liquor, hydrazine hydrate etc. One or two or more kinds in agent, metal oxide is soaked in etchant solution;By above-mentioned suspension at 100-150 DEG C 30-90 minutes are heated, washing and filtering is then taken out, obtains the reactive metal oxides material with exhibiting high surface oxygen vacancies;Will Filtrate dries reduction treatment in atmosphere, and atmosphere is inert gas or inert gas and reducing atmosphere gaseous mixture, inertia Gas is N2, one or two or more kinds in He and Ar, reducing atmosphere H2, CO one or two or more kinds, it is lazy in gaseous mixture Property gas and reducibility gas volume ratio be 100/10~0/100, handle 0.5-5 hours, treatment temperature be 20-350 DEG C.
Catalyst A and catalyst B are combined with each other in a manner of mechanical mixture;The mechanical mixture can use mechanical agitation, One or two or more kinds in ball milling, shaking table mixing, mechanical lapping carry out compound.
Using synthesis gas as reaction raw materials, conversion reaction is carried out in fixed bed or moving bed, used catalyst is to appoint One above-mentioned catalyst.
The pressure of the synthesis gas is 0.1-10MPa, preferably 1-8MPa, more preferably 2-8MPa;Reaction temperature is 300-600 DEG C, preferably 300-500 DEG C;Air speed is 500-8000h-1;The reaction is H with synthesis gas2/ CO mixtures, wherein H2/ CO ratios are 0.2-3.5, preferably 0.3-2.5, more preferably 0.5-2.5.
The liquid fuel is mainly gasoline, and based on high-octane isomery hydro carbons, while co-producing light olefins, it is low Carbon olefin refers to the one or two or more kinds in the alkene containing 2 C2-C4 to 4 carbon numbers, including ethene, propylene, butylene.
The invention has the advantages that:
1. this technology is different from traditional technique for preparing gasoline by methanol (referred to as MTG), a step is realized directly by synthesis gas Convert preparing liquid fuel and low-carbon alkene.
2. gasoline fraction selectivity is high in product, 50-80% is can reach, and space-time yield is high, it is main in remaining product For the low-carbon alkene of high added value, selectivity of light olefin can reach 15-30%.
3. compared to traditional F- T synthesis technology, in gasoline composition based on high-octane isomery hydro carbons, straight-chain hydrocarbons Class is selectively low, and oil quality is high;And byproduct methane is selectively low, less than 10%.
4. the preparation process simple condition of the composite catalyst in patent is gentle;And there is course of reaction very high product to receive Rate and selectivity, there is good application prospect.
Embodiment
The present invention is further elaborated below by embodiment, but scope of the presently claimed invention is not by these realities Apply the limitation of example.Meanwhile embodiment has been merely given as realizing the partial condition of this purpose, but it is not meant to must to be fulfilled for these Condition can just reach this purpose.
Embodiment 1
First, catalyst A preparation
(1), ZnO material of the etching method synthesis with polar surfaces:
(1) 0.446g (1.5mmol) Zn (NO are weighed3)2·6H2O and 0.480g (12mmol) NaOH, then measure 30ml and go Ionized water is added thereto, and stirring more than 0.5h is well mixed solution.Temperature is warming up to as 160 DEG C, reaction time 20h, is sunk Resolve into zinc oxide in shallow lake;Naturally cool to room temperature.Reaction solution centrifuges the sediment collected after centrifuging, and uses deionized water 2 acquisition ZnO oxides of washing;
(2) using etching agents such as oleic acid, methenamine, ethylenediamine, ammoniacal liquor, hydrazine hydrates, surpass at normal temperatures with ZnO oxides Sound is mixed, and ZnO oxides are soaked in etchant solution, and etching agent forms complexing or direct reduction reactor with zinc oxide;Will be upper Suspension heating is stated, washing and filtering is then taken out, obtains the nano ZnO material with exhibiting high surface oxygen vacancies.
In table 1:The mass ratio of catalyst and etching agent is 1:3.The mass ratio of oleic acid and methenamine is 1:1, it is not molten Agent, the mass ratio of oleic acid -5wt% hydrazine hydrates is 95:5, without solvent;When specific treatment conditions include etching agent, temperature, processing Between and atmosphere species it is as shown in table 1 below.
(3), dry or dry and reduce:
The product of above-mentioned acquisition is by centrifugation or filtering, after being cleaned with deionized water, be dried in atmosphere or Dry and reduction treatment, atmosphere is inert gas or inert gas and reducing atmosphere gaseous mixture, inert gas N2, He and One or two or more kinds in Ar, reducing atmosphere H2, CO one or two or more kinds, dry reduction gaseous mixture in indifferent gas The volume ratio of body and reducibility gas is 100/10~0/100, dries and the temperature of reduction treatment is 350 degrees Celsius, the time is 4h.Obtain the ZnO material that surface is rich in Lacking oxygen.Specific sample and its preparation condition such as table 1 below.Wherein surface Lacking oxygen is dense Degree is defined as (the reasonable opinion stoichiometric proportion oxygen molar content % of 100%- oxygen atom moles).
The preparation of the ZnO material of table 1 and its performance parameters
For the surface Lacking oxygen to be in 0.3nm distance range from grain surface to intra-die direction depth, oxygen is former The reasonable percentage by stoichiometric proportion oxygen molar content of sub- mole;
As a comparison case, ZnO 9 of the surface without Lacking oxygen without (2) step etching, and the gold that Zn is reduced completely Belong to Zn 10;
(2), MnO material of the etching method synthesis with polar surfaces:With above-mentioned (one), difference is preparation process Zn presoma has been changed into Mn corresponding presoma, has been one kind in manganese nitrate, manganese chloride, manganese acetate.
Etch processes are with described in the product ZnO 3 of (2) in above-mentioned (one), ZnO 5, ZnO8 preparation process, synthesis tool There is the catalyst of exhibiting high surface Lacking oxygen;Surface Lacking oxygen 56%, 36%, 27%;
Corresponding product is defined as MnO 1-3;
(3), CeO of the etching method synthesis with polar surfaces2Material:With above-mentioned (one), difference is preparation process Zn presoma has been changed into Ce corresponding presoma, has been one kind in cerous nitrate, cerium chloride, cerous acetate.
With described in product ZnO3, ZnO4, ZnO8 preparation process of (2) in above-mentioned (one), synthesis has etch processes The catalyst of exhibiting high surface Lacking oxygen;Surface Lacking oxygen 67%, 38%, 25%;
Corresponding product is defined as CeO 1-3;
(4), Cr of the etching method synthesis with polar surfaces2O3Material:
For preparation process with above-mentioned (one), difference is the corresponding presoma that Zn presoma has been changed into Cr, is One kind in chromic nitrate, chromium chloride, chromic acetate.
With described in product ZnO3, ZnO4, ZnO8 preparation process of (2) in above-mentioned (one), synthesis has etch processes The catalyst of exhibiting high surface Lacking oxygen;Surface Lacking oxygen 45%, 29%, 20%;
Corresponding product is defined as Cr2O31-3;
(5), synthesis is with high-specific surface area, the nanometer Zn Cr of high surface energy2O4、ZnAl2O4、MnCr2O4、MnAl2O4, MnZrO4Spinelle:
Zinc nitrate, aluminum nitrate, chromic nitrate, manganese nitrate, zirconium nitrate are used as presoma, with the urea phase in water at room temperature Mutually mixing;Above-mentioned mixed liquor is aged, washing, filtering is then taken out and dries, the solid of gained is calcined, obtained in air atmosphere Obtain the spinel oxide along the growth of (110) crystal plane direction.Sample also passes through etching method processing, and synthesis has exhibiting high surface oxygen empty The catalyst of position;Etching processing and last handling process with (2) and (3) in above-mentioned (one) Suo Shu, the sample have bigger serface, Surface defect is more, can be applied to catalyze and synthesize gas conversion.
Specific sample and its preparation condition such as table 2 below.Equally, surface Lacking oxygen is defined as that (1- oxygen atom moles are reasonable By stoichiometric proportion oxygen molar content).
The preparation of the spinel of table 2 and its performance parameter
(5), synthesis is with high-specific surface area, the nanometer Fe Al of high surface energy2O4、CoAl2O4Spinelle:Preparation process is same (2) in above-mentioned (four) are described, and difference is the corresponding presoma that Zn presoma has been changed into Fe or Co, is nitric acid One kind in a kind of or cobalt nitrate, cobalt chloride, cobalt acetate in iron, iron chloride, ironic citrate.
With described in the product ZnO 3 of (2) in above-mentioned (one), the preparation process of ZnO 5, synthesis has a large amount of etch processes The catalyst of surface Lacking oxygen;Surface Lacking oxygen 77%, 51%;
Corresponding product is defined as spinelle 6, spinelle 7;
(6), Cr2O3、Al2O3Or ZrO2Scattered reactive metal oxides
With Cr2O3、Al2O3Or ZrO2For carrier, precipitation sedimentation prepares Cr2O3、Al2O3Or ZrO2Scattered active metal Oxide.Exemplified by disperseing the preparation of ZnO oxides, by business Cr2O3、Al2O3Or ZrO2Carrier is scattered in the liquid of bottom in advance, so Zinc nitrate is used afterwards as raw material, with sodium hydroxide pellets agent mixed precipitation at room temperature, Zn2+Molar concentration be 0.067M, Zn2 +Molfraction ratio with precipitating reagent is 1:8;Then it is aged 24 hours at 160 DEG C, obtains Cr2O3、Al2O3Or ZrO2For carrier Scattered ZnO oxides (content of the dispersant in catalyst A is followed successively by 0.1wt%, 10wt%, 90wt%).
With described in the product ZnO 3 of (2) in above-mentioned (one), ZnO 5, the preparation process of ZnO 8, synthesis has big etching process The catalyst of scale face Lacking oxygen;Surface Lacking oxygen 65%, 30%, 25%;Last handling process is with above-mentioned (one) 3) it is described;
Product is corresponded to from top to bottom is defined as dispersal oxide 1-3;
In the same way, Cr can be obtained2O3、Al2O3Or ZrO2For the MnO oxides of support dispersion, (dispersant is in urging Content in agent A is followed successively by 5wt%, 30wt%, 60wt%), surface Lacking oxygen 62%, 27%, 28%;Correspond to from top to bottom Product is defined as dispersal oxide 4-6.
2nd, the preparation of molecular sieve, i.e. component B with AEL topological structures:
1) specific preparation process is:
It is described:SAPO11, ALPO11, GeAPO11, MnAPO11 preparation method reference literature:
U.S.patent(4310440),1982;Zeolites,7(1987),160;Zeolites,19(1997),449; J.Phys.Chem.,92(1988),2734;
Si sources are:Ludox 30wt%, boehmite, phosphoric acid, di-n-propylamine,
The molar percentage to feed intake is according to SDA:Al2O3:P2O5:SiO2:H2O=2:1:1:0.1:50
Mixing aging is carried out, obtains sol precursor, the sol precursor seals crystallization in water heating kettle.
200 DEG C of hydrothermal temperature, crystallization time 24h.
ALPO11, GeAPO, the MnAPO11, it is in preparation process respectively;Ludox is added without, with nitric acid germanium substituted for silicon Colloidal sol, manganese nitrate substitute Ludox, carry out Hydrothermal Synthesiss, and remaining process is similar.
The SAPO11 with AEL structure, ALPO11, GeAPO11, MnAPO11 samples is prepared.
3rd, the preparation of catalyst
The component A of required ratio and component B is added in container, produced using the high-speed motion of these materials and/or container Raw extruding force, impact, cut more than one or both of power, frictional force etc. effect realize separation, it is broken, the mesh such as mix , the conversion of mechanical energy, heat energy and chemical energy is realized by modulation temperature and carrier gas atmosphere, further between regulation different component Interaction.
During mechanical mixture, 20-100 DEG C of mixing temperature can be set, can in atmosphere or directly in atmosphere Carry out, atmosphere is:A) nitrogen and/or inert gas, b) hydrogen and nitrogen and/or inert gas gaseous mixture, wherein hydrogen in Volume in gaseous mixture is 5~50%, c) gaseous mixture of CO and nitrogen and/or inert gas, bodies of the wherein CO in gaseous mixture Product is 5~20%, d) O2With nitrogen and/or the gaseous mixture of inert gas, wherein O2Volume in gaseous mixture is 5-20%, institute It is more than one or both of helium, argon gas, neon to state inert gas.
Mechanical agitation:In tank diameter, component A and B are mixed using stirring rod, by controlling mixing time (5min-120min) and speed (30-300 turns/min), component A and B mixability and relative distance can be adjusted.
Ball milling:Rolled at a high speed in grinding pot with catalyst using abrasive material, intense impact is produced to catalyst, is rolled, is reached To scattered, mixed composition A and B effect.By controlling abrasive material, (material can be stainless steel, agate, quartz.Size range: 5mm-15mm).(quality compares scope with the ratio of catalyst:20-100:1) granularity and relative distance of catalyst can, be adjusted.
Shaking table mixing method:Component A and B are pre-mixed, and are fitted into container;By the reciprocating vibration or circumference that control shaking table Vibration, realizes component A and B mixing;By adjusting hunting speed (scope:1-70 revs/min) and time (scope:5min- 120min), realize and uniformly mix and adjust its relative distance.
Mechanical milling method:Component A and B are pre-mixed, and are fitted into container;In certain pressure (scope:5 kilogram -20 public Jin) under, relative motion (speed range is carried out with the catalyst mixed by lap tool:30-300 turns/min), reach regulation catalysis Agent granularity, relative distance and realize mixed uniformly effect.
Specific catalyst preparation and its parameter attribute are as shown in table 3.
The preparation of the catalyst of table 3 and its parameter attribute
Catalytic reaction example
By taking fixed bed reaction as an example, but catalyst is also applied for moving-burden bed reactor.The device is equipped with gas mass flow (tail gas of reactor is directly connected with the proportional valve of chromatogram, carries out cycle real-time sampling point for gauge, online product analysis chromatogram Analysis).
The catalyst of the invention described above is placed in fixed bed reactors, using the air in Ar metathesis reactors, then Again in H2300 DEG C are warming up in atmosphere, switching and merging gas (H2/ CO mol ratios=0.2-3.5), the pressure of synthesis gas is 0.5- 10MPa, 300-600 DEG C of reaction temperature is warming up to, adjusts the air speed of reactor feed gas to 500-8000ml/g/h.Product is by online Chromatogram tests and analyzes.
1. change temperature, pressure and air speed, thus it is possible to vary reactivity worth.Gasoline fraction selectivity is high in product, can reach 50-80%, and predominantly the low-carbon alkene of high added value, selectivity of light olefin can reach 15-30% in remaining product.
Synthetic technology is opened up compared to traditional expense, byproduct methane is selectively extremely low, less than 10%;And gasoline composition in Based on high-octane isomery hydro carbons and aromatic hydrocarbons, straight chain hydrocarbon is selectively low, and oil quality is high.
The application of the catalyst of table 4 and its effect
ZnO does not have oxygen vacancies in the catalyst of comparative example 1, therefore its activity is very low.
ZnO is reduced into metallic state completely in the catalyst of comparative example 2, causes the selectivity of methane in product very high.
The catalyst that comparative example 3 uses is component A metal ZnCo, and component B is SAPO11, ZnCo mol ratios 1:1, ZnCo with SAPO11 mass ratioes 1:1, remaining parameter and mixed process etc. are the same as catalyst A.
The catalyst component A that comparative example 4 uses is TiO of the surface without oxygen vacancies2, component B is SAPO11, remaining parameter and Mixed process etc. is the same as catalyst A.
Molecular sieve is purchased from the commodity SAPO-34 of Catalyst Factory, Nankai Univ in the catalyst that comparative example 5 uses.
Molecular sieve is purchased from the commodity ZSM-5 of Catalyst Factory, Nankai Univ, full micropore knot in the catalyst that comparative example 6 uses Structure, wherein Si/Al=30.
The distance between metal oxide and molecular sieve is 30mm in the catalyst that comparative example 7 uses, remaining parameter and mixed Conjunction process etc. is the same as catalyst A.
Metal oxide is located in molecular sieve pore passage in the catalyst that comparative example 8 uses, both close contacts, remaining parameter Deng with catalyst A.
Comparative example 9 is using the iron catalyst of CNT confinement, and wherein iron load capacity is 10%, 270 DEG C, 51bar, 14000h-1, wherein selectivity of the C5+ products in hydrocarbon is 29%.
Reaction result explanation:
Illustrate one:
The reaction result of comparative example 5 and 6 shows that AEL topological structure is most important to the modulation of selectivity of product, SAPO34 has port sizeThe generation of suitable C2-C4 hydro carbons, wherein C3 hydrocarbon products are most;And ZSM-5 port sizes ForTherefore component B is the hydro carbons that the product obtained on ZSM-5 catalyst is mainly C4 hydro carbons even more Long carbon chain.
Molecular sieve port size containing AEL is 4.0*6.5, and it is special to show the advantage that other structures molecular sieve does not have Property, its product is mainly gasoline fraction, and the content of isoparaffin is high.Co-producing light olefins simultaneously.
Illustrate two:
The distance between metal oxide and molecular sieve is 30mm in the catalyst that comparative example 7 uses, remaining parameter and mixed Conjunction process etc. is the same as catalyst A.
Metal oxide is located in molecular sieve pore passage in the catalyst that comparative example 8 uses, both close contacts, remaining parameter Deng with catalyst A.
The reaction result of comparative example 7 and comparative example 8 shows, apart from remote and closely to result in very much methane selectively very high, and It is unfavorable for the generation of gasoline fraction.
The structure of molecular sieve as can be seen from the above table, includes AEL topological structure, and metal oxide and molecular sieve it Between distance matching it is most important, directly affect the selectivity of gasoline fraction and low-carbon alkene.

Claims (9)

  1. A kind of 1. catalyst, it is characterised in that:The catalyst is composite catalyst A+B, and component A active ingredient is activity gold Belong to oxide, component B be one kind in the molecular sieve with AEL structure of molecular sieve with AEL structure or metal-modified or More than two kinds;Reactive metal oxides are MnO, MnCr2O4、MnAl2O4、MnZrO4、ZnO、ZnCr2O4、ZnAl2O4、CeO2、 CoAl2O4、FeAl2O4In one or two or more kinds.
  2. 2. according to the catalyst described in claim 1, it is characterised in that:Catalytic component A is preferably MnO, Cr2O3、MnCr2O4、 MnAl2O4,MnZrO4、ZnAl2O4、CeO2、CoAl2O4、FeAl2O4In one or two or more kinds;More preferably MnO, Cr2O3、 MnCr2O4、MnAl2O4,MnZrO4、CeO2、CoAl2O4、FeAl2O4In one or two or more kinds;
    One or two or more kinds in molecular sieve preferred SAPO11, ALPO11, GeAPO11, MnAPO11 with AEL structure;Point One or two or more kinds in son sieve more preferably SAPO11, GeAPO11, MnAPO11.
  3. 3. according to the catalyst described in claim 1 or 2, it is characterised in that:Component A reactive metal oxides and component B's Spacing is between 20nm-20mm between the geometric center of particle, preferably 50nm-5mm, more preferably 100nm-1mm.
  4. 4. according to the catalyst described in claim 1,2 or 3, it is characterised in that:Between active ingredient and component B in component A Weight ratio between 0.1-20 times of scope, preferably 0.3-5.
  5. 5. according to the catalyst described in claim 1,3 or 4, it is characterised in that:Reactive metal oxides are 5-30nm by size Crystal grain form, from grain surface to intra-die direction depth for 0.3nm distance range in, a large amount of oxygen vacancies be present, with Theoretical stoichiometric is 100% meter than oxygen molar content, and surface Lacking oxygen percentage concentration is defined as (100%- oxygen atom moles The reasonable percentage by stoichiometric proportion oxygen molar content), oxygen vacancy concentration is preferably 20-90%, more preferably 40-90%, Most preferably 50-90%.
  6. 6. according to the catalyst described in claim 1, it is characterised in that:Dispersant, dispersant are also added with the catalyst A For Al2O3、Cr2O3、ZrO2、TiO2In one kind or two kinds, reactive metal oxides are scattered in dispersant, and dispersant is in catalysis In 10-90wt%, remaining is reactive metal oxides for content in agent A.
  7. 7. a kind of method that synthesis gas directly converts preparing liquid fuel co-producing light olefins, it is characterised in that:Its using synthesis gas as Reaction raw materials, carry out conversion reaction in fixed bed or moving bed, and used catalyst is claim 1-6 any described Catalyst.
  8. 8. in accordance with the method for claim 7, it is characterised in that:The pressure of the synthesis gas is 0.1-10MPa, preferably 1- 8MPa, more preferably 2-8MPa;Reaction temperature is 300-600 DEG C, preferably 300-500 DEG C;Air speed is 500-8000h-1
  9. 9. according to the method described in claim 7 or 8, it is characterised in that:The reaction is H with synthesis gas2/ CO mixtures, wherein H2/ CO ratios are 0.2-3.5, preferably 0.3-2.5, more preferably 0.5-2.5.
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CN109651036A (en) * 2017-10-10 2019-04-19 中国石油化工股份有限公司 A method of by preparing low-carbon olefin
WO2019144952A1 (en) * 2018-01-26 2019-08-01 中国科学院大连化学物理研究所 Supported catalyst and method for directly converting synthesis gas into low-carbon olefin
CN111346671A (en) * 2018-12-21 2020-06-30 中国科学院大连化学物理研究所 Catalyst and method for preparing low aromatic hydrocarbon liquid fuel by directly converting synthesis gas
CN111346669A (en) * 2018-12-21 2020-06-30 中国科学院大连化学物理研究所 Method for preparing low-carbon olefin by catalyzing synthesis gas through heteroatom-doped molecular sieve
CN112691697A (en) * 2019-10-23 2021-04-23 中国石油化工股份有限公司 Synthetic gas conversion coupling catalyst and application thereof
CN112973779A (en) * 2019-12-14 2021-06-18 中国科学院大连化学物理研究所 Post-treatment method of ZSM-22 molecular sieve and application of post-treatment method in preparation of liquid fuel by synthesis gas one-step method
CN112973783A (en) * 2019-12-14 2021-06-18 中国科学院大连化学物理研究所 Hierarchical pore catalyst, synthesis gas and C4Method for preparing low liquid fuel from components
EP3900829A4 (en) * 2018-12-21 2022-03-09 Dalian Institute of Chemical Physics, Chinese Academy of Sciences Method for the preparation of low-carbon olefin in high selectivity from synthesis gas catalyzed by heteroatom-doped molecular sieve

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CN109651036A (en) * 2017-10-10 2019-04-19 中国石油化工股份有限公司 A method of by preparing low-carbon olefin
CN109651036B (en) * 2017-10-10 2022-03-11 中国石油化工股份有限公司 Method for preparing low-carbon olefin from synthesis gas
WO2019144952A1 (en) * 2018-01-26 2019-08-01 中国科学院大连化学物理研究所 Supported catalyst and method for directly converting synthesis gas into low-carbon olefin
US11459279B2 (en) 2018-01-26 2022-10-04 Dalian Institute Of Chemical Physics, Cas Supported catalyst and method for preparing light olefin using direct conversion of syngas
CN111346671A (en) * 2018-12-21 2020-06-30 中国科学院大连化学物理研究所 Catalyst and method for preparing low aromatic hydrocarbon liquid fuel by directly converting synthesis gas
CN111346669A (en) * 2018-12-21 2020-06-30 中国科学院大连化学物理研究所 Method for preparing low-carbon olefin by catalyzing synthesis gas through heteroatom-doped molecular sieve
EP3900829A4 (en) * 2018-12-21 2022-03-09 Dalian Institute of Chemical Physics, Chinese Academy of Sciences Method for the preparation of low-carbon olefin in high selectivity from synthesis gas catalyzed by heteroatom-doped molecular sieve
CN111346671B (en) * 2018-12-21 2023-03-24 中国科学院大连化学物理研究所 Catalyst and method for preparing low aromatic hydrocarbon liquid fuel by directly converting synthesis gas
CN112691697A (en) * 2019-10-23 2021-04-23 中国石油化工股份有限公司 Synthetic gas conversion coupling catalyst and application thereof
CN112973779A (en) * 2019-12-14 2021-06-18 中国科学院大连化学物理研究所 Post-treatment method of ZSM-22 molecular sieve and application of post-treatment method in preparation of liquid fuel by synthesis gas one-step method
CN112973783A (en) * 2019-12-14 2021-06-18 中国科学院大连化学物理研究所 Hierarchical pore catalyst, synthesis gas and C4Method for preparing low liquid fuel from components
CN112973783B (en) * 2019-12-14 2022-06-03 中国科学院大连化学物理研究所 Hierarchical pore catalyst, synthesis gas and C4Method for preparing low liquid fuel from components

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