CN107774288A - Be carbonized Si modification sulfur-resistant transformation catalyst and preparation method thereof - Google Patents

Be carbonized Si modification sulfur-resistant transformation catalyst and preparation method thereof Download PDF

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CN107774288A
CN107774288A CN201610749557.4A CN201610749557A CN107774288A CN 107774288 A CN107774288 A CN 107774288A CN 201610749557 A CN201610749557 A CN 201610749557A CN 107774288 A CN107774288 A CN 107774288A
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preparation
carbonization
resistant transformation
transformation catalyst
magnesium
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CN107774288B (en
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白志敏
余汉涛
田兆明
赵庆鲁
齐焕东
王昊
姜建波
薛红霞
李文柱
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China Petroleum and Chemical Corp
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J27/00Catalysts comprising the elements or compounds of halogens, sulfur, selenium, tellurium, phosphorus or nitrogen; Catalysts comprising carbon compounds
    • B01J27/20Carbon compounds
    • B01J27/22Carbides
    • B01J27/224Silicon carbide
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10KPURIFYING OR MODIFYING THE CHEMICAL COMPOSITION OF COMBUSTIBLE GASES CONTAINING CARBON MONOXIDE
    • C10K3/00Modifying the chemical composition of combustible gases containing carbon monoxide to produce an improved fuel, e.g. one of different calorific value, which may be free from carbon monoxide
    • C10K3/02Modifying the chemical composition of combustible gases containing carbon monoxide to produce an improved fuel, e.g. one of different calorific value, which may be free from carbon monoxide by catalytic treatment
    • C10K3/04Modifying the chemical composition of combustible gases containing carbon monoxide to produce an improved fuel, e.g. one of different calorific value, which may be free from carbon monoxide by catalytic treatment reducing the carbon monoxide content, e.g. water-gas shift [WGS]

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  • Engineering & Computer Science (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Combustion & Propulsion (AREA)
  • Materials Engineering (AREA)
  • General Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Catalysts (AREA)

Abstract

The invention belongs to sulfur-resistant transformation catalyst technical field, and in particular to one kind carbonization Si modification sulfur-resistant transformation catalyst and preparation method thereof.Described catalyst, include the chemical composition of following mass ratio:Al2O322.0~45.0%;MgO 7.0~15%;MoO36.5~10.0%;CoO 1.5~5.0%;SiO225.0~45.0%;TiO21.0~6.0%;Surplus is C.Catalyst of the present invention has good structure and activity stability, service life length, suitable for harsh conditions such as high temperature, high pressure, high-speeds, the preparation method, simple possible, is readily produced.

Description

Be carbonized Si modification sulfur-resistant transformation catalyst and preparation method thereof
Technical field
The invention belongs to sulfur-resistant transformation catalyst technical field, and in particular to one kind carbonization Si modification sulfur-resistant transformation catalyst And preparation method thereof.
Background technology
Maximization, the scale requirement of current coal gasification development, and the CO of high content is converted in coal gasifying process gas, it is right Sulfur-resistant transformation catalyst proposes new demand:(1) when transformationreation occurs for the process gas of high CO contents, reaction heat significantly increases Add, it is desirable to which catalyst has good resistance to elevated temperatures;(2) large-minded due to handling, loaded catalyst is necessarily significantly increased, Also more conventional design load is high for gas air speed, it is desirable to which sulfur-resistant transformation catalyst will not only have higher intensity and flushing resistance, also There should be higher shift activity of resistance to high-speed etc..Importantly, Sinopec intends newly-built coal chemical engineering equipment, gasification process CO contents reach as high as more than 70% in gas, and the process gas of the quality enters transformation system, and exothermic heat of reaction amount dramatically increases, bed Temperature increases, and the harmful effects such as transformation catalyst overtemperature sintering, active rapid decrease is easily caused, to the high temperature resistant of catalyst Performance proposes higher requirement.But industrial sulfur-resistant transformation catalyst resistance to elevated temperatures is poor at present, during higher than 500 DEG C, urge Agent activity stability is remarkably decreased, the lost of life.In the case, the conversion catalysis of novel fire resistant high concentration CO is developed Agent turns into field key technical problem urgently to be resolved hurrily.
The content of the invention
In view of the shortcomings of the prior art, it is an object of the invention to provide one kind carbonization Si modification sulfur-resistant transformation catalyst, tool There are good structure and activity stability, the high temperature that is particularly suitable for use in, high pressure, high-speed conversion harsh conditions, extending catalyst makes Use the life-span;Present invention simultaneously provides its preparation method.
Carbonization Si modification sulfur-resistant transformation catalyst of the present invention, include the chemical composition of following mass ratio:
The preparation method of described carbonization Si modification sulfur-resistant transformation catalyst, comprises the following steps:
(1) first, aluminum contained compound, magnesium-containing compound and titanium-containing compound are well mixed, then, addition carborundum, After silica and active carbon powder mix, ball mill ball milling is put into 1~2 hour, add binding agent and be well mixed to obtain mixture;
(2) it is ammonium molybdate is soluble in water, it is added in the mixture that step (1) obtains, mediates;
(3) it is cobalt nitrate and magnesium nitrate is soluble in water, it is added in the mixture after the kneading that step (2) obtains, again Mediate;
(4) the mixture extrusion forming after the kneading again for obtaining step (3), dries, roasting, obtains finished catalyst.
Wherein:
In step (1), described aluminum contained compound, magnesium-containing compound and titanium-containing compound are powdered.
In step (1), described aluminum contained compound is boehmite, aluminum oxide or aluminium glue, preferably boehmite.
In step (1), described magnesium-containing compound is magnesia, magnesium oxalate, magnesium carbonate or magnesium stearate, is preferably aoxidized Magnesium, more preferably light magnesium oxide.
In step (1), described titanium-containing compound is metatitanic acid or titanium oxide, preferably metatitanic acid.
In step (1), described carborundum is porous silicon carbide, is not less than 150m than surface2/g。
Carborundum is mostly prepared by high temperature sintering, more relatively low than surface, and discomfort is fit to do this catalyst carrier, and the present invention uses city The porous silicon carbide sold, carborundum more more conventional than surface are big.
In step (1), described activated carbon is wood activated charcoal, is not less than 300m than surface2/g。
In roasting process, activated carbon can partly form porous silicon carbide silicon structure with silica, partly be closed with magnalium titanizing Thing forms composite spinelle structure, improves the intensity and thermal structure stability of catalyst.In addition it is also basis that activated carbon, which is selected, Catalyst determines to the demand of pore structure in itself, mainly considers the suction-operated to hydrogen sulfide.
In step (1), described binding agent is two or more in starch, sucrose, sesbania powder, citric acid or oxalic acid Mixture.Two or three preferably in starch, sucrose, sesbania powder, citric acid or oxalic acid, more preferably citric acid and sesbania Powder.
The dosage of described binding agent is respectively aluminum contained compound, magnesium-containing compound, titanium-containing compound, carborundum, oxidation The 2~4% of gross mass after silicon and active carbon powder roasting.Gross mass after described roasting is according to this several material in roasting temperature Loss on ignition under degree is obtained by theoretical calculation.For example, when binding agent is citric acid and sesbania powder, the dosage of citric acid be containing The 2~4% of gross mass after aluminium compound, magnesium-containing compound, titanium-containing compound, carborundum, silica and active carbon powder roasting, The dosage of sesbania powder is also aluminum contained compound, magnesium-containing compound, titanium-containing compound, carborundum, silica and active carbon powder roast The 2~4% of gross mass after burning.
In step (2), described kneading time is 2~10 minutes.
In step (3), described kneading time again is 5~15 minutes.
In step (4), described drying is natural drying.
In step (4), described sintering temperature is 500~800 DEG C, and the time is 2~6h.
In summary, beneficial effects of the present invention are as follows:
(1) resistant to sulfur pre-transform catalyst of the present invention forms magnesia-alumina spinel structure, carborundum and magnalium in roasting process The composite spinelle structure of titanium composition, using the magnesia-alumina spinel structure of formation, composite spinelle structure and carborundum as carrier, During pyroreaction, heat caused by transformationreation in catalyst duct can in time be removed well, prevent sintering of catalyst from leading Cause hydraulic performance decline.The high chemical stability of carborundum also makes it not have a negative impact to original catalyst active center.This Outside, carborundum also has good hydrogen sulfide adsorption performance in itself, is advantageous to the vulcanization of active constituent oxide, to a certain extent Improve catalyst activity.
(2) while carborundum is added, further optimize catalyst preparation process, adjust active component and auxiliary agent plus Enter mode and distributional pattern, fortifying catalytic agent structure and activity stability, so as to which fortifying catalytic agent is in high temperature, high pressure, high-speed Etc. structure and activity stability under harsh conditions, extend its service life, there is economic and social benefit well.
(3) preparation method, simple possible, is readily produced.
Embodiment
With reference to embodiment, the present invention will be further described.
All raw materials used in embodiment are purchased in market unless otherwise specified.
Embodiment 1
44.0g aluminium glues, 50.0g magnesium stearates, 5.0g titanium dioxide powders are well mixed, addition 18.5g carborundum, 35.0g silica and 12.0g active fruit shell carbon powder are well mixed, and are put into ball mill ball milling 2.0 hours, then each addition 2.0g fields Cyanines powder and 3.0g starch, which are well mixed, forms mixture A, and 12.4g ammonium molybdates are dissolved in 20mL deionized waters, adds above-mentioned mixed In compound A, mediate 10 minutes;16.0g cobalt nitrates and 13.0g magnesium nitrates are dissolved in 25mL deionized waters, continuously add mixing In thing A, mediate 10 minutes, extrude and be in strip, spontaneously dry, be calcined 2h at 800 DEG C, produce finished catalyst.
Embodiment 2
45.0g aluminum oxide, 37g magnesium oxalates, 2.5g metatitanic acid powder are well mixed, add 10g carborundum, 10g oxidations Silicon and 2g active fruit shell carbon powder are well mixed, and are put into ball mill ball milling 1 hour, then each addition 3g sesbania powders and the mixing of 3g sucrose Mixture A is formed uniformly, 10.0g ammonium molybdates are dissolved in 15mL deionized waters, is added in said mixture A, is mediated 8 minutes; 16g cobalt nitrates and 18.5g magnesium nitrates are dissolved in 30mL deionized waters, continuously added in mixture A, mediates 15 minutes, extrudes It is in strip, spontaneously dries, is calcined 2h at 650 DEG C, produces finished catalyst.
Embodiment 3
30.0g boehmites, 8.0g light magnesium oxides, 7.5g metatitanic acid powder are well mixed, add 9.5g carbonizations Silicon, 20.0g silica and the coconut activated carbon powders of 4g are well mixed, and are put into ball mill ball milling 1.5 hours, then each addition 4g lemons Acid and 3g starch, which are well mixed, forms mixture A, and 11.0g ammonium molybdates are dissolved in 20mL deionized waters, add said mixture A In, mediate 2 minutes;6g cobalt nitrates and 7.4g magnesium nitrates are dissolved in 15mL deionized waters, continuously added in mixture A, is mediated 10 minutes, extrude and be in strip, spontaneously dry, be calcined 4h at 700 DEG C, produce finished catalyst.
Embodiment 4
57.0g boehmites, 20g magnesium carbonate, 1.3g metatitanic acid powder are well mixed, addition 18.3g carborundum, 7.5g silica and 1.5g active fruit shell carbon powder are well mixed, and are put into ball mill ball milling 2 hours, then it is each add 2g sesbania powders and 4g oxalic acid is well mixed to form mixture A, and 8.0g ammonium molybdates are dissolved in 15mL deionized waters, adds in said mixture A, pinches Close 10 minutes;20.0g cobalt nitrates and 14.8g magnesium nitrates are dissolved in 35mL deionized waters, continuously added in mixture A, is mediated 15 minutes, cloverleaf pattern is extruded into, is spontaneously dried, 6h is calcined at 500 DEG C, produces finished catalyst.
Embodiment 5
40.0g boehmites, 6.0g light magnesium oxides, 3.0g titanium dioxide powders are well mixed, add 10.7g carbonizations Silicon, 25.0g silica and 5.0g active fruit shell carbon powder are well mixed, and are put into ball mill ball milling 2 hours, then each addition 3g sesbanias Powder and 3g citric acids, which are well mixed, forms mixture A, and 11.7g ammonium molybdates are dissolved in 20mL deionized waters, add above-mentioned mixing In thing A, mediate 5 minutes;14.0g cobalt nitrates and 14.8g magnesium nitrates are dissolved in 25mL deionized waters, continuously add mixture A In, mediate 15 minutes, extrude and be in strip, spontaneously dry, be calcined 3h at 800 DEG C, produce finished catalyst.
Pressurization activity rating device in known technology is used to simulate industrial condition, and measure " former granularity " catalyst is in difference Under the conditions of tail gas carbonomonoxide concentration and its change, compare the performances such as shift activity and the stability of catalyst, overall merit is urged The properties of agent.Reaction tube is 45 × 5mm of Ф stainless steel tube, and there is 8 × 2mm of Ф thermocouples tube in center.According to different water Gas than requirement be incorporated a certain amount of water, after high-temperature gasification, reaction tube is entered together with unstripped gas, and to carry out Water gas shift/WGS anti- Should, tail gas chromatograph after reaction.
Unstripped gas forms:CO contents:50.0% (V/V);CO2Content:3.0% (V/V);H2S contents:> 0.2%;Surplus: H2
Loaded catalyst:50mL;
Catalyst vulcanization condition:Temperature:250℃;Pressure:2.0MPa;Dry gas air speed:2000h-1;Water/gas:1.0;H2S contains Amount:0.3%;Time:20h;
Sulfur-resistant transformation catalyst pressurization appreciation condition:
Inlet temperature:450℃;Pressure:4.0MPa;Water/gas:1.20;Dry gas air speed:3000h-1;H2S contents:0.2%~ 0.4%;Time:40h.
Respectively prepared by commercially available industrial catalyst, embodiment 1-5 using the pressurization activity rating device in known technology Finished catalyst carries out catalyst activity and just evaluated, then successively according to sulfur-resistant transformation catalyst pressurization harsh conditions one, two institute Row condition carries out harsh conditions aging to catalyst respectively, after aging, carries out catalyst activity evaluation again, contrasts harsh conditions Activity change situation after aging, concrete outcome are shown in Table 1.
The catalytically active assessment result of the embodiment 1-5 finished catalysts of table 1
Sulfur-resistant transformation catalyst pressurization harsh conditions one:
Inlet temperature:500℃;Pressure:4.0MPa;Water/gas:1.20;Dry gas air speed:4000h-1;H2S contents:0.3%; Time:100h.
Sulfur-resistant transformation catalyst pressurization harsh conditions two:
Inlet temperature:450℃;Pressure:4.0MPa;Water/gas:1.80;Dry gas air speed:3000h-1;H2S contents:0.3%; Time:100h.

Claims (10)

1. one kind carbonization Si modification sulfur-resistant transformation catalyst, it is characterised in that:Include the chemical composition of following mass ratio:
A kind of 2. preparation method of the carbonization Si modification sulfur-resistant transformation catalyst described in claim 1, it is characterised in that:Including such as Lower step:
(1) first, aluminum contained compound, magnesium-containing compound and titanium-containing compound are well mixed, then, add carborundum, oxidation After silicon and active carbon powder mix, ball mill ball milling is put into 1~2 hour, add binding agent and be well mixed to obtain mixture;
(2) it is ammonium molybdate is soluble in water, it is added in the mixture that step (1) obtains, mediates;
(3) it is cobalt nitrate and magnesium nitrate is soluble in water, it is added in the mixture after the kneading that step (2) obtains, mediates again;
(4) the mixture extrusion forming after the kneading again for obtaining step (3), dries, roasting, obtains finished catalyst.
3. the preparation method of carbonization Si modification sulfur-resistant transformation catalyst according to claim 2, it is characterised in that:Described Aluminum contained compound, magnesium-containing compound and titanium-containing compound are powdered.
4. the preparation method of carbonization Si modification sulfur-resistant transformation catalyst according to claim 2, it is characterised in that:Described Aluminum contained compound is boehmite, aluminum oxide or aluminium glue.
5. the preparation method of carbonization Si modification sulfur-resistant transformation catalyst according to claim 2, it is characterised in that:Described Magnesium-containing compound is magnesia, magnesium oxalate, magnesium carbonate or magnesium stearate.
6. the preparation method of carbonization Si modification sulfur-resistant transformation catalyst according to claim 2, it is characterised in that:Described Titanium-containing compound is metatitanic acid or titanium oxide.
7. the preparation method of carbonization Si modification sulfur-resistant transformation catalyst according to claim 2, it is characterised in that:Described Carborundum is porous silicon carbide, is not less than 150m than surface2/g。
8. the preparation method of carbonization Si modification sulfur-resistant transformation catalyst according to claim 2, it is characterised in that:Described Activated carbon is wood activated charcoal, is not less than 300m than surface2/g。
9. the preparation method of carbonization Si modification sulfur-resistant transformation catalyst according to claim 2, it is characterised in that:Described Binding agent is two or more the mixture in starch, sucrose, sesbania powder, citric acid or oxalic acid.
10. the preparation method of carbonization Si modification sulfur-resistant transformation catalyst according to claim 2, it is characterised in that:It is described Sintering temperature be 500~800 DEG C, the time is 2~6h.
CN201610749557.4A 2016-08-29 2016-08-29 Silicon carbide modified sulfur-resistant conversion catalyst and preparation method thereof Active CN107774288B (en)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101879451A (en) * 2009-05-07 2010-11-10 中国石油化工股份有限公司 Low-temperature Claus tail-gas hydrogenation catalyst and preparation method thereof
CN103769116A (en) * 2012-10-20 2014-05-07 中国石油化工股份有限公司 Sulfur tolerant shift catalyst and preparation method
CN104549336A (en) * 2013-10-15 2015-04-29 中国石油化工股份有限公司 Activated carbon-based sulfur tolerant shift catalyst and preparation method thereof
WO2016096447A1 (en) * 2014-12-19 2016-06-23 Haldor Topsøe A/S A method for removing hydrogen sulfide from an acid gas

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101879451A (en) * 2009-05-07 2010-11-10 中国石油化工股份有限公司 Low-temperature Claus tail-gas hydrogenation catalyst and preparation method thereof
CN103769116A (en) * 2012-10-20 2014-05-07 中国石油化工股份有限公司 Sulfur tolerant shift catalyst and preparation method
CN104549336A (en) * 2013-10-15 2015-04-29 中国石油化工股份有限公司 Activated carbon-based sulfur tolerant shift catalyst and preparation method thereof
WO2016096447A1 (en) * 2014-12-19 2016-06-23 Haldor Topsøe A/S A method for removing hydrogen sulfide from an acid gas

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