CN107768846B - Battery tab clamping device - Google Patents

Battery tab clamping device Download PDF

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Publication number
CN107768846B
CN107768846B CN201610680166.1A CN201610680166A CN107768846B CN 107768846 B CN107768846 B CN 107768846B CN 201610680166 A CN201610680166 A CN 201610680166A CN 107768846 B CN107768846 B CN 107768846B
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China
Prior art keywords
contact
battery tab
platen
pressing plate
contact plane
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Expired - Fee Related
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CN201610680166.1A
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Chinese (zh)
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CN107768846A (en
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王婷
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Individual
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/28Clamped connections, spring connections
    • H01R4/48Clamped connections, spring connections utilising a spring, clip, or other resilient member
    • H01R4/4809Clamped connections, spring connections utilising a spring, clip, or other resilient member using a leaf spring to bias the conductor toward the busbar
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/42Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
    • H01M10/44Methods for charging or discharging
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Connection Of Batteries Or Terminals (AREA)

Abstract

The embodiment of the invention provides a battery tab clamping device which comprises a first pressing plate insulating layer, a second pressing plate insulating layer and a conducting layer arranged between the two pressing plate insulating layers; the conducting layer comprises a voltage wire current collector, a current wire current collector and an insulating interlayer, and is divided into two current collectors which are not conducted with each other by the insulating layer; one current collector is provided with a contact plane of a battery tab, the other current collector is provided with a plurality of contact columns which protrude out of the contact plane and are distributed at intervals and made of elastomer materials, the contact columns can retract to be flush with the contact plane, and at the moment, the two current collectors can be tightly contacted with the battery tab on one plane. The technical scheme solves the defect of insufficient stability of the battery tab clamped in the prior art, can greatly improve the electrical connection reliability of the battery tab clamping device, and simultaneously avoids the problem that the clamping device in the traditional design is easy to contact and short-circuit when clamping the battery tab.

Description

Battery tab clamping device
Technical Field
The invention relates to the technical field of batteries, in particular to a battery tab clamping device which is used for being in contact conduction with a battery tab to form electrical connection in the battery charging and discharging process.
Background
The battery tab clamping device is widely applied to battery processing and detection processes for charging and discharging batteries, and the battery tab is required to be clamped to charge and discharge the batteries in procedures such as lithium battery formation, capacity grading and the like; the charging and discharging usually adopt a four-wire method circuit, the acquisition and detection of a battery voltage signal are realized simultaneously in the charging and discharging process, and a voltage and current circuit is electrically connected with positive and negative battery tabs of a battery through a battery tab clamping device; set up the conducting circuit on the surface that battery utmost point ear clamping device and battery utmost point ear contacted, the circuit with battery utmost point ear after full contact, can make battery utmost point ear clamping device and battery utmost point ear switch on, conducting circuit divide into voltage line and electric current line, wherein: the voltage wire is communicated with a battery tab and is mainly responsible for collecting a voltage signal of the battery tab, and the current wire is communicated with the battery tab and can charge or discharge the battery; in the charging and discharging process, a current line and a voltage line are required to be in good contact with a battery tab, otherwise, the battery is abnormal in charging and discharging.
The battery tab clamping device in the prior art mainly adopts the following two design schemes:
in the first scheme, the contact surfaces of an upper pressing plate and a lower pressing plate of a battery tab clamping device 1 and a battery tab are set as conducting layers, the rest parts are an upper pressing plate insulating layer a1 and a lower pressing plate insulating layer b1, the circuit of the upper pressing plate conducting layer a2 is a voltage line and is connected with a voltage detection unit of a charging device, the circuit of the lower pressing plate conducting layer b2 is a current line and is connected with a current input and output circuit of the charging device, and the current input and output circuit is shown in fig. 1; the voltage and current lines are interchangeable; the upper pressure plate and the lower pressure plate are stressed to be closed, the upper pressure plate conducting layer a2 and the lower pressure plate conducting layer b2 are respectively contacted with the battery tab 6, and the charging device can realize voltage acquisition and battery charging and discharging. The scheme can effectively ensure that the voltage and current lines can fully contact the battery tabs, but hidden dangers also exist; the battery tab is very thin, the thickness of a plurality of battery tabs is less than 0.1, and the upper pressure plate conducting layer and the lower pressure plate conducting layer of the battery tab clamping device are not absolutely parallel; as shown in fig. 2, when the battery tab holding device 1 is forced to close, because the width of the battery tab holding device 1 is much greater than that of the battery tab 6, even if the battery tab 6 is separated from the middle of the battery tab holding device, the upper pressing plate conductive layer a2 and the lower pressing plate conductive layer b2 on the side of the battery tab holding device 1 far from the battery tab 6 are likely to contact with each other to cause short circuit, thereby affecting the reduction of the battery voltage collection precision and destroying the battery charging and discharging effect.
The second scheme is that the upper pressing plate of the battery tab clamping device is an upper pressing plate insulating layer a1 which is not conductive with the battery tab 6, the contact surface of the lower pressing plate and the battery tab is a conducting layer 4, the rest part of the contact surface is a lower pressing plate insulating layer b1, the circuit of the conducting layer 4 is divided into two parts of circuits, one part of the circuits is a voltage line L1 which is connected with a voltage detection unit of the charging device, and the other part of the circuits is a current line L2 which is connected with a current input and output circuit of the charging device, as shown in FIG. 3; the conducting layer can also be arranged on the upper pressing plate, and the voltage line and the current line can also be interchanged; when the upper pressing plate and the lower pressing plate are stressed to be closed, the battery tabs 6 are respectively in contact with the voltage line L1 and the current line L2 of the conducting layer 4 at the same time, and the charging device can realize voltage collection and battery charging and discharging. Although the scheme avoids the possible short circuit problem in the first scheme, the problem that the battery tab can be contacted with the voltage line and the current line of the conducting layer at the same time is more difficult to ensure; in order to enable the battery tab to be simultaneously contacted with a voltage line and a current line of a conducting layer, the whole surface of the upper pressing plate and the whole surface of the lower pressing plate of the device are required to be kept in good fitting degree, so that the design difficulty is improved; in the actual batch manufacturing process, the problem that the current line and the voltage line cannot be effectively contacted simultaneously due to poor fitting degree of the upper and lower pressing plates always occurs; as shown in fig. 4, whether the conductive layer 4 is placed on the upper platen or the lower platen, whether the voltage line L1 is closer to the battery or the current line L2 is closer to the battery, as long as the fit between the contact surfaces of the upper platen and the lower platen of the battery tab holding device 1 is not good, the battery tab 6 cannot contact both the voltage line L1 and the current line L2 of the conductive layer 4.
To sum up, in the traditional design, the reliability of battery tab clamping during the charge and discharge of mass batteries can not be guaranteed by the scheme one and the scheme two. In addition, the materials, hardness and thickness of various battery tabs are different, the contact surface between the battery tab clamping device and the battery tab can be uneven, and the battery tab clamping device and the battery tab can only be locally and tightly contacted when the battery tab is actually clamped; if the local area only belongs to the voltage line area, the battery voltage can only be measured and cannot be charged and discharged, and if the local area only belongs to the current line area, the real-time voltage of the battery in the charging and discharging process cannot be monitored, so that the battery is easily damaged due to overcharge or overdischarge. Therefore, a more reasonable battery tab clamping device needs to be designed to overcome the defects of the prior art and improve the reliability of battery tab clamping.
Disclosure of Invention
The invention aims to provide a battery tab clamping device which can overcome the defect that the clamping device in the prior art cannot ensure the clamping reliability of battery tabs during the charging and discharging of a large batch of batteries, so that the battery tab clamping electrical connection is more stable and reliable.
In order to solve the technical problem, an embodiment of the present invention provides a battery tab clamping device, including two pressing plate insulating layers, where the two pressing plate insulating layers are a first pressing plate insulating layer and a second pressing plate insulating layer, and further including a conductive layer disposed between the first pressing plate insulating layer and the second pressing plate insulating layer, and the conductive layer is fixed on the second pressing plate insulating layer; the conducting layer includes two line concentration bodies and insulating interlayer, two line concentration bodies are the mass flow body of voltage line mass flow body and the current line mass flow body of connecting current input output circuit of connecting voltage detecting element respectively, wherein:
the two line collecting bodies are respectively and integrally conducted, and are separated by the insulating interlayer to realize insulation;
the upper surface of one wire collecting body is a contact plane for contacting a battery tab; the other line concentration body is provided with a plurality of contact columns, the contact columns are elastic bodies protruding out of the contact plane, and the tops of the contact columns are flush with the contact plane and distributed on the contact plane at intervals in a compression state.
Preferably, the contact plane and/or the top of the contact pillar is provided with a bump.
Preferably, the first pressing plate insulating layer is an upper pressing plate, and the second pressing plate insulating layer is a lower pressing plate; preferably, the second pressing plate insulating layer is an upper pressing plate, and the first pressing plate insulating layer is a lower pressing plate; that is, as the upper and lower platens, the first platen insulation layer and the second platen insulation layer may be interchanged.
Preferably, the upper surface of the current line current collector is the contact plane, and the voltage line current collector is provided with the contact pillar; preferably, the upper surface of the current line collector is the contact plane, and the current line collector has the contact pillar; that is, the current line current collector and the voltage line current collector may be interchanged between forming the contact plane and the contact post.
Preferably, the contact column top and the contact plane are uniformly distributed on the contact plane at intervals in the pressing state.
Preferably, a bottom plate is arranged behind the first pressing plate insulating layer and/or the second pressing plate insulating layer, and the bottom plate is connected with the pressing plate insulating layers through an elastic structure.
More preferably, the elastic structure is an elastic body such as a spring, a pressure spring, or a reed.
The battery tab clamping device of the technical scheme of the invention divides the conducting layer into two current collectors which are not conducted with each other through the insulating layer, one current collector is provided with a contact plane of the battery tab, and the other current collector is provided with a plurality of contact columns which protrude out of the contact plane and are distributed at intervals and made of elastomer materials; the contact post can retract to flush with the contact plane, and two mass flow collectors can keep in close contact with battery tab on a plane this moment, and this technical scheme's beneficial effect is:
the electric connection reliability of the battery tab clamping device is greatly improved, when the conducting layer is contacted with the battery tab in a local area, the conducting layer can also be ensured to be simultaneously and stably contacted with a voltage line current collector and a current line current collector, and the defect of insufficient stability of the battery tab clamped in the prior art is overcome; meanwhile, the problem that the battery tab is easily in contact short circuit when the battery tab is clamped by the upper pressure plate conducting layer and the lower pressure plate conducting layer of the battery tab clamping device in the prior art can be solved.
Drawings
Fig. 1 is a schematic mechanism diagram of a battery tab holding device according to one embodiment of the prior art;
fig. 2 is a schematic view showing a state in which a short circuit occurs during the operation of the battery tab holding device shown in fig. 1;
fig. 3 is a schematic mechanical view of a battery tab holding device according to another prior art arrangement;
fig. 4 is a schematic diagram illustrating a state in which a short circuit occurs during operation of the battery tab holding device shown in fig. 3;
fig. 5 is a schematic structural view of a battery tab clamping device according to an embodiment of the invention;
fig. 6 is a schematic view of the state of the elastomer in the conductive layer during operation of a battery tab holding device in accordance with an embodiment of the present invention;
fig. 7 is a schematic view showing the operation state of a battery tab when the battery tab is inserted into a battery tab holding device according to an embodiment of the present invention;
fig. 8 is a schematic view of the battery tab holding apparatus of fig. 7 after closing;
fig. 9 is a schematic view illustrating a structure and a state of a conductive layer of a battery tab clamping device contacting a battery tab according to an embodiment of the present invention;
fig. 10 is a schematic structural view of a conductive layer of a secondary battery tab holding device in accordance with an embodiment of the present invention;
fig. 11 is a schematic diagram illustrating a state of a short circuit occurring in the operation of a battery tab clamping device according to an embodiment of the present invention;
fig. 12 is a schematic mechanical view of a three-cell tab holding device in accordance with an embodiment of the present invention;
fig. 13 is a schematic view showing the operation of the battery tab holding device shown in fig. 12.
[ main component symbol description ]
a 1-platen insulation layer; a 2-upper platen conductive layer; b 1-lower platen insulation layer; b 2-lower platen conductive layer; L1-Voltage line; L2-Current line; f-pressure;
1-battery tab holding device; 2-a first platen insulating layer; 3-a second platen insulating layer; 4-a conductive layer; 41-current line current collector; 411-contact plane; 42-voltage line current collector; 421-contact column; 43-insulating spacers; 44-bumps; 51-a base plate; 52-an elastic structure; 6-battery tab.
Detailed Description
In order to make the technical problems, technical solutions and advantages of the present invention more apparent, the following detailed description is given with reference to the accompanying drawings and specific embodiments.
The battery tab clamping device provided by the invention can overcome the defect that the clamping reliability of the battery tabs during the charge and discharge of a large batch of batteries cannot be ensured by the clamping device in the prior art, so that the battery tab clamping electrical connection is more stable and reliable.
Example one
The technical scheme of the embodiment relates to a battery tab clamping device which comprises two pressing plate insulating layers, namely a first pressing plate insulating layer and a second pressing plate insulating layer, and further comprises a conducting layer arranged between the two pressing plate insulating layers, wherein the conducting layer is fixed on the second pressing plate insulating layer; the conducting layer includes two line concentration bodies and insulating interlayer, two line concentration bodies are the mass flow body of voltage line mass flow body and the current line mass flow body of connecting current input output circuit of connecting voltage detecting element respectively, wherein: the two line collecting bodies are separated by the insulating interlayer to realize insulation; the upper surface of one wire collecting body is a contact plane for contacting a battery tab; the other line concentration body is provided with a plurality of contact columns, the contact columns are elastic bodies protruding out of the contact plane, and the tops of the contact columns are flush with the contact plane and distributed on the contact plane at intervals in a compression state.
Specifically, as shown in fig. 5, in the present embodiment, the first pressing plate insulating layer 2 is an upper pressing plate, the second pressing plate insulating layer 3 is a lower pressing plate, and the conductive layer 4 is disposed between the two pressing plate insulating layers; the conductive layer 4 comprises a voltage line current collector 42, a current line current collector 41 and an insulating interlayer 43, a contact plane 411 is formed on the upper surface of the current line current collector 41, and a plurality of contact pillars 421 of the voltage line current collector 42 penetrate through the contact plane 411 to form a convex part; the current line current collector 41 and the voltage line current collector 42 are respectively and integrally conducted, and the current line current collector 41 and the voltage line current collector 42 are separated into two conductive parts which are not conducted with each other through the insulating interlayer 43; the current collector 41 of the current wire can be communicated with the battery tab 6 through a large current, and then the battery can be charged and discharged; the voltage line current collector 42 can collect the voltage between the positive and negative electrode battery tabs of the battery after being communicated with the battery tab 6 through small current.
The contact pillar 421 of the current line collector 42 in this embodiment is made of an elastic body, as shown in fig. 6, after an external pressure F is applied to the contact pillar 421 protruding out of the contact plane 411, the protruding elastic body will retract to be flush with the contact plane 411, so as to ensure that the current line collector 41 and the current line collector 42 are both in close contact with the battery tab 6 at the contact plane 411.
As shown in fig. 7, the conductive layer 4 is fixed on the second press plate insulating layer 3 (lower press plate), and the battery tab 6 is put into the battery tab holding device in the manner shown in the drawing; as shown in fig. 8, the first and second laminate insulating layers 2 and 3 provide a stable electrical connection between the battery tab 6 and the conductive layer 4 when the clamping device is closed.
In this embodiment, the contact plane 411 of the current line current collector 41 and the contact column 421 of the voltage line current collector are uniformly distributed in each area of the surface of the conductive layer of the battery tab holding device; the contact pillars 421 are separated from the current line current collector 41 by the insulating interlayer 43, and when the tops of the contact pillars 421 are flush with the contact plane 411, the contact pillars are uniformly distributed on the contact plane 411 at intervals, and the top view structure of the conductive layer 4 is shown in fig. 9; the battery tab 6, whether in contact with the conductive layer 4 in any area, can achieve equal contact with the current line current collector 41 and the voltage line current collector 42, thereby avoiding the problem of prior art in which the clamped battery tab is not in equal contact with the current line and the voltage line.
Example two
On the basis of the technical scheme of the battery tab clamping device in the first embodiment, structural deformation is further adopted, so that the contact position of the conducting layer and the battery tab is not a plane any more but scattered salient points; as shown in fig. 10, bumps 44 are disposed on top of the contact plane 411 and the contact studs 421.
EXAMPLE III
If the first and second laminate insulating layers 2 and 3 of the battery tab holding device are not parallel due to the non-parallel fit therebetween, there may be caused a problem that the battery tab 6 and the conductive layer 4 do not sufficiently contact as shown in fig. 11. For the problems, the first pressing plate insulating layer and/or the second pressing plate insulating layer of the battery tab clamping device can be set to be self-adaptive layers, so that the battery tab is ensured to be fully contacted with the conducting layer. In this embodiment, as shown in fig. 12, a bottom plate 51 is disposed behind the first platen insulating layer 2, the bottom plate 51 is connected to the platen insulating layer through an elastic structure 52, and the elastic structure 52 uses a spring; the elastic structure 52 may also be an elastic body such as a compression spring or a spring. As shown in fig. 13, when the two platen insulation layers of the battery tab holding device are closed, the elastic structure 52 counteracts the non-parallelism between the first platen insulation layer 2 and the second platen insulation layer 3 to achieve sufficient contact between the battery tab 6 and the conductive layer 4.
As a preferred embodiment, the base plate and the spring structure can also be arranged behind the second platen insulation layer, or behind both platen insulation layers.
Obviously, as another implementation manner of the above embodiment, the second platen insulating layer 3 may be used as an upper platen, and the first platen insulating layer 2 may be used as a lower platen, in which case the conductive layer 4 is fixed on the lower platen; for the conductive layer 4 structure, the upper surface of the current line collector 42 may also be provided as a contact plane 411, so that the current line collector 41 has a contact pillar 421, i.e., the structures of the current line collector 42 and the current line collector 41 are interchanged.
The technical features mentioned in the above embodiments may be combined with each other without conflict between each other.
In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are used for convenience of description only and should not be construed as limiting the present invention; unless otherwise expressly stated or limited, the terms "mounted," "connected," and "connected" are to be construed broadly and can be either directly connected or indirectly connected through intervening media, or can be interconnected between two elements, as one of ordinary skill in the art would understand that the terms are intended to have their meanings within the scope of the present invention; furthermore, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
While the foregoing is directed to the preferred embodiment of the present invention, it will be understood by those skilled in the art that various changes and modifications may be made without departing from the spirit and scope of the invention as defined in the appended claims.

Claims (9)

1. The utility model provides a battery tab clamping device, includes first clamp plate insulating layer (2) and second clamp plate insulating layer (3), its characterized in that:
the insulating plate is characterized by further comprising a conducting layer (4) arranged between the first pressing plate insulating layer (2) and the second pressing plate insulating layer (3), wherein the conducting layer (4) is fixed on the second pressing plate insulating layer (3); conducting layer (4) include two line concentration bodies and insulating interlayer (43), and two line concentration bodies are the current collector (41) of the voltage line current collector (42) of connecting the voltage detecting element and the current line of connecting current input/output circuit respectively, wherein:
the two line collecting bodies are respectively and integrally conducted, and are separated by the insulating interlayer (43) to realize insulation;
the upper surface of one wire collecting body is a contact plane (411) for contacting a battery tab (6); the other concentrator body is provided with a plurality of contact columns (421), the contact columns (421) are elastic bodies protruding out of the contact plane (411), and the tops of the contact columns (421) are flush with the contact plane (411) in a compression state and are distributed on the contact plane (411) at intervals.
2. Device according to claim 1, characterized in that the contact plane (411) and/or the top of the contact stud (421) is provided with a bump (44).
3. The device according to claim 1, characterized in that the first platen insulation layer (2) is an upper platen and the second platen insulation layer (3) is a lower platen.
4. The device according to claim 1, wherein the second platen insulation layer (3) is an upper platen and the first platen insulation layer (2) is a lower platen.
5. The device according to claim 1, characterized in that the upper surface of the current line collector (41) is the contact plane (411) and the voltage line collector (42) has the contact pillar (421).
6. The device according to claim 1, characterized in that the upper surface of the voltage line current collector (42) is the contact plane (411), the current line current collector (41) having the contact pillar (421).
7. The device according to claim 1, wherein the tops of the contact pillars (421) and the contact plane (411) are uniformly spaced on the contact plane (411) in a compressed state.
8. The device according to any one of claims 1 to 7, characterized in that a base plate (51) is arranged behind the first platen insulation layer (2) and/or the second platen insulation layer (3), the base plate (51) being connected to the first platen insulation layer (2) and/or the second platen insulation layer (3) by means of a spring structure (52).
9. The device according to claim 8, wherein the resilient structure (52) is a spring, the spring comprising a compression spring or a leaf spring.
CN201610680166.1A 2016-08-17 2016-08-17 Battery tab clamping device Expired - Fee Related CN107768846B (en)

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CN107086289A (en) * 2017-05-03 2017-08-22 深圳市大华库仑科技有限公司 Four-wire method lithium battery pole ear contacts device and contact method
CN109216813A (en) * 2018-10-15 2019-01-15 深圳市大华库仑科技有限公司 Dot matrix is melted into energization plate

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CN203521536U (en) * 2013-09-11 2014-04-02 深圳市明电环球科技有限公司 Novel flexible packaging lithium-ion power battery
CN105336988A (en) * 2015-10-30 2016-02-17 深圳市大华库仑科技有限公司 Electrode tab clamping device for battery formation

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CN203521536U (en) * 2013-09-11 2014-04-02 深圳市明电环球科技有限公司 Novel flexible packaging lithium-ion power battery
CN105336988A (en) * 2015-10-30 2016-02-17 深圳市大华库仑科技有限公司 Electrode tab clamping device for battery formation

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