CN107765728A - Constant temperature energy-saving system, transfer interpreter and method applied to transfer interpreter - Google Patents
Constant temperature energy-saving system, transfer interpreter and method applied to transfer interpreter Download PDFInfo
- Publication number
- CN107765728A CN107765728A CN201711174344.4A CN201711174344A CN107765728A CN 107765728 A CN107765728 A CN 107765728A CN 201711174344 A CN201711174344 A CN 201711174344A CN 107765728 A CN107765728 A CN 107765728A
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- roads
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- 238000000034 method Methods 0.000 title claims abstract description 15
- 238000010438 heat treatment Methods 0.000 claims abstract description 77
- 230000033228 biological regulation Effects 0.000 claims description 3
- 230000001360 synchronised effect Effects 0.000 claims description 3
- 230000005611 electricity Effects 0.000 description 8
- 238000005516 engineering process Methods 0.000 description 6
- 230000009471 action Effects 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 238000000859 sublimation Methods 0.000 description 3
- 230000008022 sublimation Effects 0.000 description 3
- 230000001351 cycling effect Effects 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 230000033001 locomotion Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000003292 diminished effect Effects 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
Classifications
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05D—SYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
- G05D23/00—Control of temperature
- G05D23/19—Control of temperature characterised by the use of electric means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F16/00—Transfer printing apparatus
- B41F16/0006—Transfer printing apparatus for printing from an inked or preprinted foil or band
- B41F16/002—Presses of the rotary type
- B41F16/0026—Presses of the rotary type with means for applying print under heat and pressure, e.g. using heat activable adhesive
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F33/00—Indicating, counting, warning, control or safety devices
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- Mechanical Engineering (AREA)
- Road Paving Structures (AREA)
- Control Of Resistance Heating (AREA)
Abstract
The invention discloses constant temperature energy-saving system, transfer interpreter and the method applied to transfer interpreter, including for input instruction and the touch-screen of screen display, the n roads electrical heating module with n roads heating slip ring group, temperature sensor and the n roads input that the main controller, the three phase mains as power supply, its n roads heater switch input of touch-screen electrical connection electrically connect with n roads solid-state relay, its n roads input n roads heater switch output end corresponding with n roads solid-state relay that the triple line of three phase mains electrically connects respectively with the heating slip ring group output end electrical connection of corresponding n roads;Electrical heating module in n roads is used to heat to roller;Temperature sensor gathers the heating-up temperature of n road electrical heating modules, and the temperature information is sent into main controller;Main controller controls the n roads heater switch of n roads solid-state relay simultaneously or by setting order break-make according to the temperature information of temperature sensor feedback.
Description
Technical field
Constant temperature energy-saving system, transfer interpreter and the method applied to transfer interpreter of the present invention its be used for existing popular digit printing
Xylopyrography field, the power-saving technology for being directly used in roller transfer interpreter or flat transfer machine are improved.
Background technology
Digit printing xylopyrography is the current popular printing technique also increasingly popularized, and wherein heat sublimation technology is especially prominent.
And heat sublimation technology needs to use a kind of equipment to be also referred to as heat sublimation machine heat transfer machine (roller transfer interpreter and flat transfer machine), with
Under will unitedly call transfer interpreter.The equipment using three-phase or it is single-phase give heating tube energization heat conduction, make it be heated to transfer needs
Temperature simultaneously keeps constant temperature (usual surface temperature will reach 180~200 DEG C).
The mode of current transfer interpreter heating is very purely mechanical, is controlled and heated with digital temperature control, when temperature reaches not same order
Section output signal control relay makes the action of various switches, is come using the length and frequency speed of switch motion time interval
The temperature of needs is reached, it is disadvantageous in that the action is that the bus for being directed to power supply is controlled on and off, Er Qiekai
Disconnected frequency is all hundreds of milliseconds.If small-sized transfer interpreter so power consumption is no so big, but now in order to increase efficiency,
Producer can be produced using large-scale or powerful transfer interpreter, for example added and increased heating tube or resistance wire, then large-scale
The electric energy loss of transfer acc power it is inevitable very big, it is known that to switch some electrical equipment or electric light, then the moment of on and off
Electric current and power are very big, are still more the actions that time interval is hundreds of milliseconds.And transfer interpreter reaches or keeps constant temperature
Process has to frequent movement, and loss is well imagined, the printworks of a commonly used transfer interpreter, and monthly electricity 80% is left for it
The right side is all that transfer interpreter uses.Therefore the mode of the heating is improved after being studied for this problem, and it is real
It is existing.Certainly changed with the cost of latter machine can slightly rise, but the electricity charge totally saved can substantially exceed rising into
This.
The content of the invention
Immediate current produced by solving current transfer interpreter mode of heating it is an object of the invention to provide one kind it is excessive and
Electric wire overheat, be lost excessive and thermostatic process temperature it is unstable the problem of be applied to transfer interpreter constant temperature energy-saving system, turn
Print machine and method.
A kind of constant temperature energy-saving system applied to transfer interpreter, including for the touch-screen of input instruction and screen display and touch
Shield the main controller electrically connected, the three phase mains as power supply, its n roads heater switch input triple line with three phase mains respectively
N roads solid-state relay, its n roads input n roads heater switch output end corresponding with n roads solid-state relay of electrical connection are electrically connected
N roads heating slip ring group, temperature sensor and the n roads input connect and the heating slip ring group output end electrical connection of corresponding n roads
N roads electrical heating module;
Electrical heating module in n roads is used to heat to roller;
Temperature sensor gathers the heating-up temperature of n road electrical heating modules, and the temperature information is sent into main controller;
Main controller controls the n roads heater switch of n roads solid-state relay simultaneously according to the temperature information of temperature sensor feedback
Or by setting order break-make.
This constant temperature energy-saving system also electrically connects temperature control including its input with the temperature detect switch (TDS) of the output of n roads solid-state relay
Slip ring, the input of n roads solid-state relay electrically connect with three phase mains;
Temperature sensor electrically connects with the output end of temperature control slip ring.
Electrical heating module in n roads is as multiple heating tubes in parallel or resistance wire.
When temperature sensor feedback temperature information exceed setting the threshold upper limit, main controller control breaker disconnect and/or
The alarm module alarm that main controller control is connected electrically.
A kind of transfer interpreter, including above-mentioned constant temperature energy-saving system and the synchronous motor that is electrically connected with main controller.
A kind of temperature control method for transferring machine cylinder, it is characterised in that with the proviso that building based on above-mentioned constant temperature energy-saving system
The temperature control console of system;Specifically include following steps,
The first step, according to transfer machine cylinder heating cycle requirement, electrical heating module is set in main controller by touch-screen
Threshold, and when threshold is incubated, electrical heating module in n roads is default to connect quantity and break-make order;
Second step, starts the switch of n roads solid-state relay successively one by one, the corresponding slip ring in n roads heating slip ring group by
Individual to be connected successively with three phase mains, electrified regulation is straight successively one by one for corresponding heating module in the n roads electrical heating module in roller
Connected to whole n roads electrical heating modules;
Meanwhile the temperature detect switch (TDS) of n roads solid-state relay starts, temperature control slip ring is connected with three phase mains, the temperature in roller
Sensor gathers and detects the operating temperature of n roads electrical heating module and input to main controller;
3rd step, main controller receive the temperature signal of temperature sensor collection, and carry out judgement comparison:
When within the default time, the temperature of temperature sensor feedback is not less than threshold lower limit, performs the 4th step;
4th step, after temperature is reached in the range of threshold, first, main controller is according to the n roads electrical heating set in the first step
Module connects quantity, and the n roads electrical heating module for keeping the quantity by n roads solid-state relay is connected;Then, n roads electricity is being kept
Heating module connect quantity it is constant on the premise of, main controller according to set in the first step break-make order, control etc. quantity n roads
The switch of solid-state relay break-make in order successively.
Further, in the third step, when within the default time, the temperature of temperature sensor feedback is less than threshold lower limit,
Main controller control alarm module is alarmed and shows error message on the touchscreen.
Further, in the 4th step, the temperature sensor in roller gathers and detects the operating temperature of n roads electrical heating module
And input to main controller;Secondly main controller receives the temperature signal of temperature sensor collection and detects the whether normal work of heat-generating pipe
Make.
For immediate current produced by current transfer interpreter mode of heating is excessive and electric wire overheat, excessive and constant temperature is lost
The problem of process temperature is unstable, present invention eliminates original digital temperature control to change design program and the control of circuit board output signal
Relay, more heating tubes on transfer interpreter or resistance wire are subjected to heating distribution, by switch key work(all in equipment
Program can be collectively incorporated into.
The invention has the advantages that:
The present invention revolutionizes the control heating mode of conventional heat-generating pipe, and starting, heat distribution when heating is more equal
It is even, it is heated to that the constant temperature used time is shorter than before, and keeping the process electric wire of constant temperature not generate heat.Temperature of the surface temperature in setting
Degree fluctuates once, and existing technology often fluctuates higher than 5 degree, maintains that during constant temperature electricity highest 80% can be saved
Left and right, line loss is lower, and the pattern color transferred out evenly, mitigates considerable cost for enterprise, and production efficiency improves.From
Objective aspects reduces energy resource consumption and decreases environmental pollution.
Brief description of the drawings
Fig. 1 is the control block diagram of the present invention.
Fig. 2 is the flow chart of the present invention.
Fig. 3 is embodiments of the invention control figure.
Embodiment
Following examples are used to illustrate the present invention, but are not limited to the scope of the present invention.
As Figure 1-3, a kind of constant temperature energy-saving system applied to transfer interpreter, including touching for input instruction and screen display
Touch screen, the main controller electrically connected with touch-screen, the three phase mains as power supply, its n roads heater switch input respectively with three-phase
N roads solid-state relay, its n roads input n roads heating corresponding with n roads solid-state relay of the triple line electrical connection of power supply are opened
N roads heating slip ring group, temperature sensor and n roads input and the corresponding n roads heating slip ring group for closing output end electrical connection are defeated
Go out the n roads electrical heating module of end electrical connection;
Electrical heating module in n roads is used to heat to roller;
Temperature sensor gathers the heating-up temperature of n road electrical heating modules, and the temperature information is sent into main controller;
Main controller controls the n roads heater switch of n roads solid-state relay simultaneously according to the temperature information of temperature sensor feedback
Or by setting order break-make.
This constant temperature energy-saving system also electrically connects temperature control including its input with the temperature detect switch (TDS) of the output of n roads solid-state relay
Slip ring, the input of n roads solid-state relay electrically connect with three phase mains;
Temperature sensor electrically connects with the output end of temperature control slip ring.
Electrical heating module in n roads is as multiple heating tubes in parallel or resistance wire.
When temperature sensor feedback temperature information exceed setting the threshold upper limit, main controller control breaker disconnect and/or
The alarm module alarm that main controller control is connected electrically.
A kind of transfer interpreter, including above-mentioned constant temperature energy-saving system and the synchronous motor that is electrically connected with main controller.
A kind of temperature control method for transferring machine cylinder, it is characterised in that with the proviso that building based on above-mentioned constant temperature energy-saving system
The temperature control console of system;Specifically include following steps,
The first step, according to transfer machine cylinder heating cycle requirement, electrical heating module is set in main controller by touch-screen
Threshold, and when threshold is incubated, electrical heating module in n roads is default to connect quantity and break-make order;
Second step, starts the switch of n roads solid-state relay successively one by one, the corresponding slip ring in n roads heating slip ring group by
Individual to be connected successively with three phase mains, electrified regulation is straight successively one by one for corresponding heating module in the n roads electrical heating module in roller
Connected to whole n roads electrical heating modules;
Meanwhile the temperature detect switch (TDS) of n roads solid-state relay starts, temperature control slip ring is connected with three phase mains, the temperature in roller
Sensor gathers and detects the operating temperature of n roads electrical heating module and input to main controller;
3rd step, main controller receive the temperature signal of temperature sensor collection, and carry out judgement comparison:
When within the default time, the temperature of temperature sensor feedback is less than threshold lower limit, main controller control alarm module
Alarm and show error message on the touchscreen;
When within the default time, the temperature of temperature sensor feedback is not less than threshold lower limit, performs the 4th step;
4th step, after temperature is reached in the range of threshold, first, main controller is according to the n roads electrical heating set in the first step
Module connects quantity, and the n roads electrical heating module for keeping the quantity by n roads solid-state relay is connected;Then, n roads electricity is being kept
Heating module connect quantity it is constant on the premise of, main controller according to set in the first step break-make order, control etc. quantity n roads
The switch of solid-state relay break-make in order successively, meanwhile, the temperature sensor in roller gathers and detects n roads electrical heating module
Operating temperature and input to main controller;Secondly
Main controller receive temperature sensor collection temperature signal, detection heat-generating pipe whether normal work.
Below using three-phase electricity, to use the example of the transfer interpreter of 27 heating tubes to carry out technology explanation.
It is changed to first by original using the slip ring (wherein three tunnels are three phase mains ABC, and remaining two-way is temperature acquisition) on 5 tunnels
The slip ring on 30 tunnels, wherein 27 tunnels use three-phase electricity (tunnels of Mei Xiang nine), remaining 3 tunnels are temperature acquisition either 2 tunnels (because collection senses
Depending on device circuit).By designing circuit board and program, every road electric wire of slip ring input is connected on a solid-state relay, profit
With the switch of program output signal control solid-state relay, enter in the relay that each different temperature stage opens varying number
Row cycling switch (for example when temperature is below 150, all solid-state relays open energization successively, so as to open all switches,
It is every mutually to have nine, 27 altogether.When temperature reaches 150 degree of second stage less than 180, program is made a response, the electricity of each phase
Road only heats 7, is closed per mutually a relay is driven per next relay, keeps remaining relay not close in a short time
Action is closed, moment total current is diminished, often balances each other.Analogize in this manner the next stage again break varying number relay.) when
When temperature reaches constant temperature, the circulation that can be acted by small number of relay switch can be realized.
Because the cycle of cycling switch control heating tube heating is very short, and the time on temperature conduction to surface is slow, this
Sample can make the constant temperature of surface temperature holding fluctuation within a narrow range, without controlling the constant temperature shape significantly changed as digital before again
State.Temperature can also be set by program, and preserve several heating modes of optimization, in addition by other buttons and control function
It is incorporated into program and is shown on screen, uses upper more succinct intuitive and convenient.
Although above with general explanation and specific embodiment, the present invention is described in detail, at this
On the basis of invention, it can be made some modifications or improvements, this will be apparent to those skilled in the art.Therefore,
These modifications or improvements without departing from theon the basis of the spirit of the present invention, belong to the scope of protection of present invention.
Claims (8)
1. applied to transfer interpreter constant temperature energy-saving system, it is characterised in that including the touch-screen for input instruction and screen display, with
Touch-screen electrical connection main controller, the three phase mains as power supply, its n roads heater switch input respectively with three phase mains three
The n roads solid-state relay of phase line electrical connection, its n roads input n roads heater switch output end corresponding with n roads solid-state relay
N roads heating slip ring group, temperature sensor and the n roads input of electrical connection are electrically connected with corresponding n roads heating slip ring group output end
The n roads electrical heating module connect;
Electrical heating module in n roads is used to heat to roller;
Temperature sensor gathers the heating-up temperature of n road electrical heating modules, and the temperature information is sent into main controller;
Main controller controls the n roads heater switch of n roads solid-state relay simultaneously according to the temperature information of temperature sensor feedback or pressed
Set order break-make.
2. the constant temperature energy-saving system according to claim 1 applied to transfer interpreter, it is characterised in that this constant temperature energy-saving system
Also electrically connect temperature control slip ring with the temperature detect switch (TDS) of the output of n roads solid-state relay including its input, n roads solid-state relay it is defeated
Enter end to electrically connect with three phase mains;
Temperature sensor electrically connects with the output end of temperature control slip ring.
3. the constant temperature energy-saving system according to claim 3 applied to transfer interpreter, it is characterised in that n roads electrical heating module
As multiple heating tubes in parallel or resistance wire.
4. the constant temperature energy-saving system according to claim 4 applied to transfer interpreter, it is characterised in that when temperature sensor is anti-
The temperature information of feedback exceedes the setting threshold upper limit, and main controller control breaker disconnects and/or main controller controls what is be connected electrically
Alarm module is alarmed.
A kind of 5. transfer interpreter, it is characterised in that including the constant temperature energy-saving system described in claim any one of 1-4 and with master
Control the synchronous motor of device electrical connection.
6. a kind of temperature control method for transferring machine cylinder, it is characterised in that with the proviso that building the constant temperature described in based on any one of 1-4
The temperature control console of energy conserving system;Specifically include following steps,
The first step, required according to transfer machine cylinder heating cycle, set the fault of electrical heating module in main controller by touch-screen
Value, and when threshold is incubated, electrical heating module in n roads is default to connect quantity and break-make order;
Second step, starts the switch of n roads solid-state relay successively one by one, the corresponding slip ring in n roads heating slip ring group one by one according to
It is secondary to connect with three phase mains, in the n roads electrical heating module in roller corresponding heating module one by one successively electrified regulation until complete
N roads electrical heating module in portion's is connected;
Meanwhile the temperature detect switch (TDS) of n roads solid-state relay starts, temperature control slip ring is connected with three phase mains, the TEMP in roller
Device gathers and detects the operating temperature of n roads electrical heating module and input to main controller;
3rd step, main controller receive the temperature signal of temperature sensor collection, and carry out judgement comparison:
When within the default time, the temperature of temperature sensor feedback is not less than threshold lower limit, performs the 4th step;
4th step, after temperature is reached in the range of threshold, first, main controller is according to the n roads electrical heating module set in the first step
Quantity is connected, the n roads electrical heating module for keeping the quantity by n roads solid-state relay is connected;Then, n road electrical heating is being kept
Module connect quantity it is constant on the premise of, main controller according to set in the first step break-make order, control etc. quantity n roads solid-state
The switch of relay break-make in order successively.
7. the temperature control method of transfer machine cylinder according to claim 6, it is characterised in that in the third step, when default
Time in, the temperature of temperature sensor feedback is less than threshold lower limit, main controller control alarm module alarm and by error message
Display is on the touchscreen.
8. the temperature control method of transfer machine cylinder according to claim 6, it is characterised in that in the 4th step, in roller
Temperature sensor gathers and detects the operating temperature of n roads electrical heating module and input to main controller;Secondly main controller receives temperature
Sensor collection temperature signal and detect heat-generating pipe whether normal work.
Priority Applications (1)
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CN201711174344.4A CN107765728A (en) | 2017-11-22 | 2017-11-22 | Constant temperature energy-saving system, transfer interpreter and method applied to transfer interpreter |
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CN201711174344.4A CN107765728A (en) | 2017-11-22 | 2017-11-22 | Constant temperature energy-saving system, transfer interpreter and method applied to transfer interpreter |
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GB648017A (en) * | 1946-12-04 | 1950-12-28 | Alfonso Mario Donofrio | Improvements in or relating to packaging equipment |
GB989349A (en) * | 1961-09-26 | 1965-04-14 | Tmm Research Ltd | Improvements in heating arrangements for textile processing machines |
US5140493A (en) * | 1988-10-21 | 1992-08-18 | General Electric Company | Control system, method of operating an article cleaning apparatus and controlled article cleaning apparatus |
JPH11268090A (en) * | 1998-03-24 | 1999-10-05 | Toshiba Mach Co Ltd | Method and apparatus for controlling temperature of heating barrel in injection molding machine |
US20050005787A1 (en) * | 2001-09-13 | 2005-01-13 | Roos Robert Nikolaus | Hot stamping cylinder |
JP2006337954A (en) * | 2005-06-06 | 2006-12-14 | Ricoh Co Ltd | Image forming apparatus and method for controlling temperature of fixing member of the same |
CN201186512Y (en) * | 2008-04-04 | 2009-01-28 | 江敦景 | Magnetic stripe rolling thermoprinting machine |
CN204249523U (en) * | 2014-11-26 | 2015-04-08 | 胡永甫 | Energy saving and environment friendly thermoprint roller heating system |
CN204845127U (en) * | 2015-07-17 | 2015-12-09 | 安徽省三环纸业(集团)有限公司 | Heating and drying device on thermoprinting machine |
CN205380997U (en) * | 2016-01-08 | 2016-07-13 | 广西真龙彩印包装有限公司 | Thermoprint device of multiposition different temperatures thermoprint simultaneously |
CN107245445A (en) * | 2016-12-12 | 2017-10-13 | 西安立科环保科技有限公司 | The quantitative sealing machine of programme-control that a kind of microorganism detection is used |
CN207557783U (en) * | 2017-11-22 | 2018-06-29 | 林宜山 | Constant temperature energy-saving system and transfer interpreter applied to transfer interpreter |
-
2017
- 2017-11-22 CN CN201711174344.4A patent/CN107765728A/en active Pending
Patent Citations (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB648017A (en) * | 1946-12-04 | 1950-12-28 | Alfonso Mario Donofrio | Improvements in or relating to packaging equipment |
GB989349A (en) * | 1961-09-26 | 1965-04-14 | Tmm Research Ltd | Improvements in heating arrangements for textile processing machines |
US5140493A (en) * | 1988-10-21 | 1992-08-18 | General Electric Company | Control system, method of operating an article cleaning apparatus and controlled article cleaning apparatus |
JPH11268090A (en) * | 1998-03-24 | 1999-10-05 | Toshiba Mach Co Ltd | Method and apparatus for controlling temperature of heating barrel in injection molding machine |
US20050005787A1 (en) * | 2001-09-13 | 2005-01-13 | Roos Robert Nikolaus | Hot stamping cylinder |
JP2006337954A (en) * | 2005-06-06 | 2006-12-14 | Ricoh Co Ltd | Image forming apparatus and method for controlling temperature of fixing member of the same |
CN201186512Y (en) * | 2008-04-04 | 2009-01-28 | 江敦景 | Magnetic stripe rolling thermoprinting machine |
CN204249523U (en) * | 2014-11-26 | 2015-04-08 | 胡永甫 | Energy saving and environment friendly thermoprint roller heating system |
CN204845127U (en) * | 2015-07-17 | 2015-12-09 | 安徽省三环纸业(集团)有限公司 | Heating and drying device on thermoprinting machine |
CN205380997U (en) * | 2016-01-08 | 2016-07-13 | 广西真龙彩印包装有限公司 | Thermoprint device of multiposition different temperatures thermoprint simultaneously |
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CN207557783U (en) * | 2017-11-22 | 2018-06-29 | 林宜山 | Constant temperature energy-saving system and transfer interpreter applied to transfer interpreter |
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CB03 | Change of inventor or designer information | ||
CB03 | Change of inventor or designer information |
Inventor after: Chen Ze Inventor before: Lin Yishan |
|
TA01 | Transfer of patent application right | ||
TA01 | Transfer of patent application right |
Effective date of registration: 20180525 Address after: 350000 Fuzhou, Fujian province Minhou County, South Lantau Town, 10, No. 7, 2206. Applicant after: Chen Ze Address before: 350002 512, room 71, David tower, 16, Ge Road, Cangshan District, Fuzhou, Fujian. Applicant before: Lin Yishan |
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Application publication date: 20180306 |