CN107756158A - A kind of processing unit (plant) and its processing method for improving roller surface cleannes - Google Patents

A kind of processing unit (plant) and its processing method for improving roller surface cleannes Download PDF

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Publication number
CN107756158A
CN107756158A CN201610676446.5A CN201610676446A CN107756158A CN 107756158 A CN107756158 A CN 107756158A CN 201610676446 A CN201610676446 A CN 201610676446A CN 107756158 A CN107756158 A CN 107756158A
Authority
CN
China
Prior art keywords
roll
case body
cleannes
plant
processing unit
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201610676446.5A
Other languages
Chinese (zh)
Inventor
沈馗
刘坤山
陈杰
王松军
张增良
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Baoshan Iron and Steel Co Ltd
Original Assignee
Baoshan Iron and Steel Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Baoshan Iron and Steel Co Ltd filed Critical Baoshan Iron and Steel Co Ltd
Priority to CN201610676446.5A priority Critical patent/CN107756158A/en
Publication of CN107756158A publication Critical patent/CN107756158A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B5/00Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor
    • B24B5/02Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor involving centres or chucks for holding work
    • B24B5/16Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor involving centres or chucks for holding work for grinding peculiarly surfaces, e.g. bulged
    • B24B5/167Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor involving centres or chucks for holding work for grinding peculiarly surfaces, e.g. bulged for rolls with large curvature radius, e.g. mill rolls
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/02Cleaning by the force of jets or sprays
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00Component parts such as frames, beds, carriages, headstocks
    • B24B41/02Frames; Beds; Carriages
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00Component parts such as frames, beds, carriages, headstocks
    • B24B41/06Work supports, e.g. adjustable steadies
    • B24B41/061Work supports, e.g. adjustable steadies axially supporting turning workpieces, e.g. magnetically, pneumatically
    • B24B41/062Work supports, e.g. adjustable steadies axially supporting turning workpieces, e.g. magnetically, pneumatically between centres; Dogs

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
  • Grinding Of Cylindrical And Plane Surfaces (AREA)

Abstract

The invention discloses a kind of processing unit (plant) and its processing method for improving roller surface cleannes, it is connected on the lathe bed of grinding machine, including case body, hold-down mechanism, hydraulic mechanism and surface disposal facility, hydraulic mechanism is above case body, case body is connected on the lathe bed of grinding machine by hydraulic mechanism, one end of surface disposal facility is connected in a side of case body by hold-down mechanism, and located at the lower section of case body, surface disposal facility includes steel plate and sand paper, the upper surface of steel plate is in contact with case body, sand paper is connected in the lower surface of steel plate, and form an entirety with steel plate, the lower surface of sand paper to processing roll surface cleannes.The present invention can reduce the generation of roll powder in the operation of rolling, be produced so as to reduce the belt steel surface mottling defect caused by the decline of roller surface cleannes, while the decay of gloss level of roll is decreased, so as to improve the wearability of roll.

Description

A kind of processing unit (plant) and its processing method for improving roller surface cleannes
Technical field
The present invention relates to roller surface working process technology, and roller surface cleannes are improved more specifically to one kind Processing unit (plant) and its processing method.
Background technology
With the increase of the market demand, client carries relatively to strip surface quality, and the requirement of belt steel surface aberration Height, and the surface quality of roll is embodied directly on belt steel surface, so the quality of belt steel surface and the surface matter of roll Measure closely bound up.
Found according to live follow-up study, first, in terms of cleannes, influence of the roller surface to strip cleannes, newly Roll on after machine in 0-500 tons, the surface cleanness of strip is between 80-85;On the surface of 500-1000 ton hour strips Cleannes are between 65-60;1000-2000 ton hour strips surface cleanness between 55-60;In 2000-3000 ton hours The surface cleanness of strip is between 40-50.If the surface cleanness of strip is less than less than 60, to the clear of next process unit Washing pressure will improve, it is most likely that belt steel surface mottling occurs, influences the qualification rate of product.From above-mentioned data, roll Bad risk, therefore the roll that can only more renew will be produced in 2000-3000 ton hours, thereby reduces every roll Milimeter number is rolled, the time of mill roll is also increased in the unit interval, so as to reduce yield.
Second, in terms of roughness, with the increase of the market demand, user is also relative to the roughness requirements of belt steel surface Increase, the rhythm of production of unit is also accelerated therewith, and thus the standby roller quality to grinding roller workshop proposes higher requirement.To band The defects of steel surface carry out micro components analysis after find, most of defect composition is identical with the material of roll, then to texturing after Roll and to after lower machine use roll micro-analysis contrast, after contrast find roll on spike polished disappearance (see Fig. 1 Middle a parts), it follows that conclusion, most of source of steel strip surface defect are remained after Texturing Surface of Roll rolls a period of time Powder.
Scene tracking gloss level of roll decay, roughness declines 10% after finding working roll roll 1000 tons of strips of rolling, Roughness declines 5% again after 1000 tons of strips of system of rerolling, and roughness declines 2.5% again after the 1000 tons of strips of system that reroll.From micro- Analyzed in sight, the peak point in peak counts (pc is the peak value of roughness in 1cm) value is easiest to abrasion, and rolls The decay of roller roughness is rapidly crucial.When roll comes into operation and strip phase mutual friction, do not entering into roughness decline it is slow Before period, roughness is just dropped to outside usable range, it is necessary to is put into production again after roll change, this is that milling train is coarse using roll Degree declines the true cause of fast frequently roll change.
Therefore in order to solve the problems, such as that mill roll is frequent, reduce milling train and decayed using gloss level of roll, so needing one Subsequent technique after individual texturing technique, could meet the requirement of milling train.And pass through the method for re-optimization roller surface after feather plucking, solution Certainly milling train is decayed too fast problem using gloss level of roll.
The content of the invention
For drawbacks described above present in prior art, it is an object of the invention to provide one kind to improve roller surface cleannes Processing unit (plant) and its processing method, the generation of roll powder in the operation of rolling can be reduced, so as to reduce because of roller surface Belt steel surface mottling defect caused by the decline of cleannes produces, while the decay of gloss level of roll is decreased, so as to Improve the wearability of roll.
To achieve the above object, the present invention adopts the following technical scheme that:
On the one hand, a kind of processing unit (plant) for improving roller surface cleannes, is connected on the lathe bed of grinding machine, including shell shell Body, hold-down mechanism, hydraulic mechanism and surface disposal facility, for hydraulic mechanism above case body, case body passes through hydraulic pressure Mechanism is connected on the lathe bed of grinding machine, and one end of surface disposal facility is connected in a side of case body by hold-down mechanism, and sets In the lower section of case body, surface disposal facility includes steel plate and sand paper, and the upper surface of steel plate is in contact with case body, sand paper Be connected in the lower surface of steel plate, and an entirety formed with steel plate, the lower surface of sand paper to processing roll surface cleannes.
Also include spraying mechanism, located at another side of case body, spraying mechanism includes shower pipe and is connected in spray Several shower nozzles on pipe.
The inner surface of described case body is the half-circle-arc shape with roll outer surface phase.
Soft liner is additionally provided between the inner surface and steel plate of described case body.
Described hold-down mechanism includes pressing plate and adjustment screw, and pressing plate and leads to one end of pressing surface processing mechanism Cross the side that adjustment screw is connected in case body.
Described hydraulic mechanism includes pressure sensor and hydraulic stem, and pressure sensor is located at the top of case body, and It is connected in by hydraulic stem on the lathe bed of grinding machine.
Described steel plate is steel spring plate, thickness 0.5mm.
Described sand paper is metal sand paper, thickness 9um.
On the other hand, a kind of processing method for improving roller surface cleannes, comprises the following steps:
S1. roll is placed on grinding machine, be connected at the roll neck of roll with the driver plate on grinding machine, then with thimble by roll Front and back end is held out against;
S2. drive driver plate to rotate by the driving lever on grinding machine, roll is also rotated together;
S3. after setting numerical value on pressure sensor, control hydraulic stem drives case body to push, and makes sand paper fitting parcel On the outer round surface of roll, and carry out the grinding processing of roller surface;
S4. after the setting value for reaching pressure sensor, hydraulic stem stops pushing, and opens spraying mechanism, rinses grinding status Under roll;
S5. after the completion of being ground, hydraulic stem drives case body to rise, and stops spraying mechanism, takes out roll.
In above-mentioned technical scheme, the present invention has following beneficial effect:
1. the present invention reduces milling train because roll change caused by cleannes decay, reduces roll changing time;
2. the present invention improves the cleannes of roll, reduce the generation of roll marks;
3. the decay that the present invention reduces roughness extends rolling milimeter number, reduce the stock removal of roll.
Brief description of the drawings
Fig. 1 is the enlarged diagram of existing roller surface;
Fig. 2 is the structural representation of the present invention;
Fig. 3 is the side view of the present invention;
Fig. 4 is the schematic diagram of working condition of the present invention;
Fig. 5 is the enlarged diagram after roller surface working process.
Embodiment
Technical scheme is further illustrated with reference to the accompanying drawings and examples.
Incorporated by reference to shown in Fig. 2 to Fig. 5, a kind of processing unit (plant) for improving roller surface cleannes provided by the present invention, connect It is connected on the lathe bed of grinding machine, including case body 1, hold-down mechanism, hydraulic mechanism and surface disposal facility, hydraulic mechanism is located at outer The top of the upper surface of shell housing 1, case body 1 are connected on the lathe bed of grinding machine by hydraulic mechanism, one end of surface disposal facility A side of case body 1 is connected in by hold-down mechanism, and located at the lower section of the lower surface of case body 1, surface disposal facility bag Steel plate 2 and sand paper 3 are included, the upper surface of steel plate 2 is in contact with the lower surface of case body 1, and sand paper 3 is connected on the lower surface of steel plate 2, And an entirety is formed with steel plate 2, the lower surface of sand paper 3 is to the cleannes on the surface of processing roll 4, processing unit (plant) of the invention It is to be pushed from the top of roll 4, sand paper 3 is bonded using the elasticity of steel plate 2 and be wrapped on the surface of roll 4, then pass through Rotary roller 4, allow the surface of roll 4 to be ground on sand paper 3, roll 4 is first removed before work more easy to wear on its surface Spike (as shown in Figure 5), so as to reduce the powder caused by roll 4 in the operation of rolling, and due to the surface cleanness of roll 4 Decline and cause mottling defect caused by belt steel surface.
Preferably, present invention additionally comprises spraying mechanism, located at another side of case body 1, spraying mechanism includes spray Pipe pipe 5 and the several shower nozzles 6 being connected on shower, during roll 4 is ground, opens spraying mechanism and roll 4 is entered Row rinses, and can clean caused powder in grinding.
Preferably, the inner surface of described case body 1 is the half-circle-arc shape with the outer surface phase of roll 4, preferably It is easy to surface disposal facility fitting parcel roll 4, in addition, the length of case body 1 and surface disposal facility and the length of roll 4 Set unanimously, also allow for the surface grinding uniformity for the treatment of of roll 4.
Preferably, soft liner 7 is additionally provided between the inner surface and steel plate 2 of described case body 1, together with steel plate 2 Auxiliary sand paper 3 preferably fitting parcel roll 4 can be buffered.
Preferably, described hold-down mechanism includes pressing plate 8 and adjustment screw 9, adjustment screw 9 is provided with several, and pressing plate 9 is used With one end of pressing surface processing mechanism, and it is connected in a side of case body 1 by adjusting screw 9 and compressing, is conveniently replaceable steel Plate 2 and sand paper 3.
Preferably, described hydraulic mechanism includes pressure sensor 10 and hydraulic stem 11, pressure sensor 10 is located at shell The top of housing 1, and being connected in by hydraulic stem 11 on the lathe bed of grinding machine, pressure sensor 10 is controlling pushing for hydraulic stem 11 Pressure, hydraulic stem 11 is controlling the overall rising of processing unit (plant) and push.
Preferably, described steel plate 2 is steel spring plate, thickness 0.5mm, described sand paper 3 is metal sand paper, and thickness is 9um, steel plate 2 and sand paper 3 allow to preferably bend, on the surface of fitting parcel roll 4.
Using a kind of processing method of raising roller surface cleannes of the present invention, comprise the following steps:
S1. roll 4 is placed on grinding machine, be connected at the roll neck of roll 4 with the driver plate on grinding machine, then with thimble by roll 4 front and back end is held out against.
S2. drive driver plate to rotate by the driving lever on grinding machine, roll 4 is also rotated with driver plate.
S3. after setting numerical value on pressure sensor 10, control hydraulic stem 11 drives case body 1 to push, and makes sand paper 3 in steel Under the buffering of plate 2 and soft liner 7 auxiliary, fitting is wrapped on the outer round surface of roll 4, and carries out the grinding on the surface of roll 4 Working process.
S4. after the setting numerical value for reaching pressure sensor 10, hydraulic stem 11 stops pushing, and at this moment opens spraying mechanism, rushes The roll 4 washed under grinding status.
S5. after the completion of being ground, hydraulic stem 11 drives case body 11 to rise, and stops spraying mechanism, takes out roll 4.
Those of ordinary skill in the art it should be appreciated that the embodiment of the above be intended merely to explanation the present invention, And be not used as limitation of the invention, as long as in the spirit of the present invention, the change to embodiment described above Change, modification will all fall in the range of claims of the present invention.

Claims (9)

1. a kind of processing unit (plant) for improving roller surface cleannes, is connected on the lathe bed of grinding machine, it is characterised in that including shell Housing, hold-down mechanism, hydraulic mechanism and surface disposal facility, for hydraulic mechanism above case body, case body passes through liquid Press mechanism is connected on the lathe bed of grinding machine, and one end of surface disposal facility is connected in a side of case body by hold-down mechanism, and Located at the lower section of case body, surface disposal facility includes steel plate and sand paper, and the upper surface of steel plate is in contact with case body, sand Paper is connected in the lower surface of steel plate, and forms an entirety with steel plate, the lower surface of sand paper to processing roll surface cleannes.
2. a kind of processing unit (plant) for improving roller surface cleannes as claimed in claim 1, it is characterised in that also include spray Mechanism, located at another side of case body, spraying mechanism includes shower pipe and the several shower nozzles being connected on shower.
A kind of 3. processing unit (plant) for improving roller surface cleannes as claimed in claim 1, it is characterised in that described shell The inner surface of housing is the half-circle-arc shape with roll outer surface phase.
A kind of 4. processing unit (plant) for improving roller surface cleannes as claimed in claim 3, it is characterised in that described shell Soft liner is additionally provided between the inner surface and steel plate of housing.
A kind of 5. processing unit (plant) for improving roller surface cleannes as claimed in claim 1, it is characterised in that described compression Mechanism includes pressing plate and adjustment screw, and pressing plate and is connected in shell to one end of pressing surface processing mechanism by adjusting screw One side of housing.
A kind of 6. processing unit (plant) for improving roller surface cleannes as claimed in claim 1, it is characterised in that described hydraulic pressure Mechanism includes pressure sensor and hydraulic stem, and pressure sensor is located at the top of case body, and is connected in grinding machine by hydraulic stem Lathe bed on.
A kind of 7. processing unit (plant) for improving roller surface cleannes as claimed in claim 1, it is characterised in that described steel plate For steel spring plate, thickness 0.5mm.
A kind of 8. processing unit (plant) for improving roller surface cleannes as claimed in claim 1, it is characterised in that described sand paper For metal sand paper, thickness 9um.
9. a kind of processing method as claimed in claim 1 for improving roller surface cleannes, it is characterised in that including following step Suddenly:
S1. roll is placed on grinding machine, be connected at the roll neck of roll with the driver plate on grinding machine, then with thimble by before and after roll End is held out against;
S2. drive driver plate to rotate by the driving lever on grinding machine, roll is also rotated together;
S3. after setting numerical value on pressure sensor, control hydraulic stem drives case body to push, and is wrapped in sand paper fitting and rolls On the outer round surface of roller, and carry out the grinding processing of roller surface;
S4. after the setting value for reaching pressure sensor, hydraulic stem stops pushing, and opens spraying mechanism, rinses under grinding status Roll;
S5. after the completion of being ground, hydraulic stem drives case body to rise, and stops spraying mechanism, takes out roll.
CN201610676446.5A 2016-08-17 2016-08-17 A kind of processing unit (plant) and its processing method for improving roller surface cleannes Pending CN107756158A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201610676446.5A CN107756158A (en) 2016-08-17 2016-08-17 A kind of processing unit (plant) and its processing method for improving roller surface cleannes

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201610676446.5A CN107756158A (en) 2016-08-17 2016-08-17 A kind of processing unit (plant) and its processing method for improving roller surface cleannes

Publications (1)

Publication Number Publication Date
CN107756158A true CN107756158A (en) 2018-03-06

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112428089A (en) * 2020-11-20 2021-03-02 湖南力方轧辊有限公司 Grinding machine for machining alloy cast steel roller

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CN101903130A (en) * 2007-10-16 2010-12-01 纳格尔机械及工具制造厂有限责任公司 The equipment and the method that are used for the press device of cutting part and are used to polish the side face of cylindrical work part
JP4611851B2 (en) * 2005-09-15 2011-01-12 千住金属工業株式会社 Solder rolling method and solder rolling mill
CN102847718A (en) * 2012-08-17 2013-01-02 中冶南方工程技术有限公司 Cleaning process and device for roller surface of cold rolled stainless steel flattening rolling machine
CN203460040U (en) * 2013-08-21 2014-03-05 山西广华源药用包装有限公司 Printing roller polisher
CN203863466U (en) * 2014-06-13 2014-10-08 倪素君 Automatic bowl-shaped blind hole grinder
CN104139333A (en) * 2014-07-11 2014-11-12 山东金宝电子股份有限公司 Grinding method for rubber layer of rubber roller of copper foil surface treatment machine and arc plate fixture used thereof

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JP4611851B2 (en) * 2005-09-15 2011-01-12 千住金属工業株式会社 Solder rolling method and solder rolling mill
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CN101903130A (en) * 2007-10-16 2010-12-01 纳格尔机械及工具制造厂有限责任公司 The equipment and the method that are used for the press device of cutting part and are used to polish the side face of cylindrical work part
CN102847718A (en) * 2012-08-17 2013-01-02 中冶南方工程技术有限公司 Cleaning process and device for roller surface of cold rolled stainless steel flattening rolling machine
CN203460040U (en) * 2013-08-21 2014-03-05 山西广华源药用包装有限公司 Printing roller polisher
CN203863466U (en) * 2014-06-13 2014-10-08 倪素君 Automatic bowl-shaped blind hole grinder
CN104139333A (en) * 2014-07-11 2014-11-12 山东金宝电子股份有限公司 Grinding method for rubber layer of rubber roller of copper foil surface treatment machine and arc plate fixture used thereof

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112428089A (en) * 2020-11-20 2021-03-02 湖南力方轧辊有限公司 Grinding machine for machining alloy cast steel roller

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Application publication date: 20180306