CN107754603A - A kind of device and processing method for handling weld fumes - Google Patents

A kind of device and processing method for handling weld fumes Download PDF

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Publication number
CN107754603A
CN107754603A CN201711207940.8A CN201711207940A CN107754603A CN 107754603 A CN107754603 A CN 107754603A CN 201711207940 A CN201711207940 A CN 201711207940A CN 107754603 A CN107754603 A CN 107754603A
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CN
China
Prior art keywords
clarifier
plasma catalytic
weld fumes
deduster
catalytic clarifier
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Pending
Application number
CN201711207940.8A
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Chinese (zh)
Inventor
沈欣军
李家仁
梁吉艳
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Shenyang University of Technology
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Shenyang University of Technology
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Priority to CN201711207940.8A priority Critical patent/CN107754603A/en
Publication of CN107754603A publication Critical patent/CN107754603A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/74General processes for purification of waste gases; Apparatus or devices specially adapted therefor
    • B01D53/86Catalytic processes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D46/00Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/24Particle separators, e.g. dust precipitators, using rigid hollow filter bodies
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D46/00Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/54Particle separators, e.g. dust precipitators, using ultra-fine filter sheets or diaphragms
    • B01D46/543Particle separators, e.g. dust precipitators, using ultra-fine filter sheets or diaphragms using membranes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2255/00Catalysts
    • B01D2255/20Metals or compounds thereof
    • B01D2255/207Transition metals
    • B01D2255/2073Manganese
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2255/00Catalysts
    • B01D2255/20Metals or compounds thereof
    • B01D2255/209Other metals
    • B01D2255/2092Aluminium
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2256/00Main component in the product gas stream after treatment
    • B01D2256/22Carbon dioxide
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2258/00Sources of waste gases
    • B01D2258/02Other waste gases
    • B01D2258/0283Flue gases
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2259/00Type of treatment
    • B01D2259/80Employing electric, magnetic, electromagnetic or wave energy, or particle radiation
    • B01D2259/818Employing electrical discharges or the generation of a plasma

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Environmental & Geological Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • Biomedical Technology (AREA)
  • Analytical Chemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Physical Or Chemical Processes And Apparatus (AREA)
  • Exhaust Gas Treatment By Means Of Catalyst (AREA)

Abstract

The invention belongs to prevention and control of air pollution field, it is related to a kind of device and processing method for handling weld fumes, for purifying caused flue dust and pernicious gas in the operations such as welding, cutting, polishing, including deduster, blower fan, plasma catalytic clarifier, deduster, blower fan and plasma catalytic clarifier are sequentially connected, and plasma catalytic clarifier inlet and outlet both ends are provided with clarifier return line.By can remove large-size particles after deduster, the VOCs of residual enters in plasma catalytic clarifier weld fumes, the reinforcing free radical that is largely generated and catalysis oxidation resolves into CO under the synergy of catalyst2And H2O.The present apparatus is run and maintenance management is simple, operation is easy, compact-sized, space availability ratio is high and easy to assembly, by the effective connection and cooperation between each unit, can be met existing《Welding fume sanitary standard in workshop air》(GB 16194‑1996).

Description

A kind of device and processing method for handling weld fumes
Technical field
The invention belongs to prevention and control of air pollution field, relates generally to a kind of can go simultaneously at one kind of smoke abatement and dust The device and processing method of weld fumes are managed, especially suitable for manual electric arc welding, non gas shielded welding, carbon dioxide arc welding, argon arc welding, is buried Arc-welding, oxy-acetylene cutting or special welding etc. produce the Work places of flue gas.
Background technology
Weld fumes is the mixture of pernicious gas smog and metal oxide dust.Weld toxic and harmful gas in flue gas Composition be mainly carbon monoxide, carbon dioxide, ozone, nitrogen oxides, methane, vinyl chloride etc., wherein carbon monoxide accounting most Greatly.Main harmful substance in weld fumes is iron oxide, silica, manganese oxide, hydrofluoric acid etc., and what wherein content was most is Iron oxide, next to that silica and manganese oxide.These weld fumes can cause a variety of occupations while environmental pollution is caused Disease(Such as welder's silicosis, manganese poisoning)Generation, have a strong impact on the health of staff, it has also become an overall situation public hazards.
Weld fumes is because its smoke particle is small, tough feature, the side of the full chamber ventilated of generally use and local ventilation Formula eliminates welding toxic dust, improves working conditions.Currently, people are physically and mentally healthy gradually attracts attention, and the discharge standard of flue dust is therefore Gradually step up, the equipment of existing processing weld fumes mainly includes sack cleaner or dedusting filter cylinder etc., less to particle diameter Dust is difficult to reach preferable separating effect, and can not go to eliminate the unusual smell;The cleaners such as electrostatic precipitator, pass through electric field force Effect makes dust deposit get off, and long-term use can make purification efficiency decline to a great extent;And traditional plasma purifier purification effect Rate is low, secondary pollution is big, can not meet need of work, thus research high treating effect, processing unit easy to operate into For the trend of development.
The content of the invention
Goal of the invention
It is an object of the invention to provide the processing that a kind of operation and maintenance management are simple, operation is easy, treatment effeciency is high to weld The device and processing method of flue dust, to solve effective process problem of weld fumes.Weld fumes is gone by overlay film dedusting filter cylinder Except big dust particle, after by plasma catalytic clarifier by exhaust fume catalytic oxidation Decomposition be CO2And H2O, while go to eliminate the unusual smell, And increase return line after plasma catalytic clarifier, the waste gas not reacted completely is reprocessed, while pass through control Reflux ratio makes the increase of import air quantity, improves due to reactor fever phenomenon caused by electric discharge, can improve treatment effeciency, reduces secondary Pollution.
Technical scheme
A kind of device for handling weld fumes, including deduster, blower fan, plasma catalytic clarifier, it is characterised in that:Dedusting Device, blower fan and plasma catalytic clarifier are sequentially connected, and plasma catalytic clarifier inlet and outlet both ends are provided with clarifier return duct Road, the plasma catalytic clarifier is interior to be provided with tubular type dielectric material.
The clarifier return line is provided with mass flowmenter.
In the tubular type dielectric material tubular type dielectric material is invested inserted with electrode and porous catalyzed layer, metal electrode board bag Outside, electrode are connected with ac high voltage source, metal electrode plate earthing.
The tubular type dielectric material is quartz ampoule, glass tube or earthenware, and being fixed on plasma catalytic by support purifies In device.
End cap is provided with left and right sides of the plasma catalytic clarifier, is connected by flange and plasma catalytic purifier main body Connect.
The porous catalyst layer is MnO2/Al2O3Catalyst, structure include honeycomb fashion or particle type.
Overlay film dedusting filter cylinder is provided with the deduster, overlay film dedusting filter cylinder is polyester overlay film filter cylinder.
The clarifier return line is located at the pipelines of plasma catalytic clarifier both sides towards plasma catalytic clarifier Pipeline with plasma catalytic clarifier both sides is in 45° angle.
The side wall of the deduster is provided with casement window, and the side of casement window is connected by hinge with cleaner body, another Side is provided with locking device, and casement window border is provided with adhesive tape groove, and adhesive tape groove has filled in temperature resistant encapsulation adhesive tape, cleaner body Lap-joint is stepped, and the sealing joint strip is provided with overlap joint extrusion chamber and overlap edge with cleaner body lap-joint.
A kind of method of the device processing weld fumes of described processing weld fumes, it is characterised in that:This method press with Lower step:
Step 1: weld fumes is the mixture of pernicious gas smog and metal oxide dust, metal oxide powder therein Dirt is removed in deduster;
Step 2: the pernicious gas smog remained in weld fumes is entered in plasma catalytic clarifier, put in dielectric impedance Electricity is lower to produce substantial amounts of O3、H2O2、HO2Or OH strong oxidative free radicals, while cooperate with urging for catalyst in porous catalyst layer Change is acted on, and its catalysis oxidation is decomposed into CO2And H2O;
Step 3: the porous catalyst layer inactivated because adsorbing harmful gas fume, under conditions of natural air is passed through, is being waited In ionic catalysis clarifier, substantial amounts of O is produced by dielectric barrier discharge3、H2O2、HO2Or OH strong oxidative free radicals, The in-situ regeneration of catalyst is realized in the presence of these strong oxidative free radicals, extends the life-span of catalyst.
Advantage and effect
The device and processing method of a kind of processing weld fumes of the present invention, by plasma catalytic clarifier, in weld fumes Pernicious gas smog etc. CO is mainly decomposed into by catalysis oxidation2And H2O;Under natural air, in plasma catalytic clarifier Catalyst can realize in-situ regeneration, improve the service life of catalyst;The gas circulation that return line will not react completely Processing, remove more thorough;The O that return line will not react completely3、H2O2、HO2, OH strong oxidative free radicals be recycled to reaction Device recycles;Return line can increase air quantity, improve the diffusion of heat of reaction, without extra heat dissipation device;The technology meets Existing《Welding fume sanitary standard in workshop air》(GB 16194-1996).
Brief description of the drawings
Fig. 1 is the overall structure diagram of the present invention;
Fig. 2 is the structural representation of plasma catalytic clarifier;
Fig. 3 is the angle schematic diagram of return line;
Fig. 4 is the structural representation of deduster;
Fig. 5 is hinge and the schematic diagram of temperature resistant encapsulation adhesive tape position;
Schematic diagram under Fig. 6 temperature resistant encapsulation adhesive tape squeezed states.
Description of reference numerals:1. weld fumes, 2. dedusters, 3. overlay film dedusting filter cylinders, 4. blower fans, 5. plasma catalytics are net Change device, 6. tubular type dielectric materials, 7. porous catalyzed layers, 8. metal electrode boards, 9. electrodes, 10. ac high voltage sources, 11. backflows Pipeline, 12. mass flowmenters, 13. casement windows, 14. hinges, 15. locking devices, 16. adhesive tape grooves, 17. temperature resistant encapsulation adhesive tape, 18. overlap extrusion chamber, 19. overlap edges, 20. supports.
Embodiment
The present invention is described further below in conjunction with the accompanying drawings:
As shown in Figure 1, Figure 2, shown in Fig. 3, Fig. 4, Fig. 5 and Fig. 6, it is a kind of handle weld fumes device, including deduster 2, blower fan 4, Plasma catalytic clarifier 5, deduster 2, blower fan 4 and plasma catalytic clarifier 5 are sequentially connected, plasma catalytic clarifier 5 Inlet and outlet both ends are provided with clarifier return line 11.Blower fan 4 is used to aspirate weld fumes 1.It is provided with and covers in deduster 2 Film dedusting filter cylinder 3, overlay film dedusting filter cylinder 3 are polyester overlay film filter cylinder.Clarifier return line 11 is located at plasma catalytic clarifier 5 Pipeline of the pipeline of both sides towards plasma catalytic clarifier 5 and the both sides of plasma catalytic clarifier 5 is in 45° angle.Clarifier returns Flow tube road 11 is provided with mass flowmenter 12, and the gas after return line 11 flows back is back flowed back into plasma catalytic clarifier 5.Deng Gas ions catalytic cleaner 5 uses tubular type dielectric barrier discharge form.Tubular type dielectric material is provided with plasma catalytic clarifier 5 6, tubular type dielectric material 6 is interior to invest the outside of tubular type dielectric material 6 inserted with electrode 9 and porous catalyzed layer 7, the bag of metal electrode board 8, Electrode 9 and metal electrode board 8 maintain spacing, and electrode 9 is connected with ac high voltage source 10, and metal electrode board 8 is grounded.Tubular type is situated between Electric material 6 is quartz ampoule, glass tube or earthenware, is fixed on by support 20 in plasma catalytic clarifier 5.Plasma catalytic The left and right sides of clarifier 5 is provided with end cap, is connected by flange with the main body of plasma catalytic clarifier 5.Porous catalyst layer 7 is MnO2/Al2O3Catalyst, structure include honeycomb fashion or particle type.
The side wall of deduster 2 is additionally provided with casement window 13, and the side of casement window 13 is connected by hinge 14 and the main body of deduster 2 Connect, opposite side is provided with locking device 15, and the border of casement window 13 is provided with adhesive tape groove 16, and adhesive tape groove 16 has filled in temperature resistant encapsulation Adhesive tape 17, the main body lap-joint of deduster 2 are stepped, and the sealing joint strip 17 is provided with overlap joint with the main body lap-joint of deduster 2 and squeezed Press chamber 18 and overlap edge 19.
The method for handling the device processing weld fumes of weld fumes, this method is according to the following steps:
Step 1: weld fumes 1 is the mixture of pernicious gas smog and metal oxide dust, metal oxide powder therein Dirt is removed in deduster 2;
Step 2: the pernicious gas smog remained in weld fumes 1 is entered in plasma catalytic clarifier 5, in dielectric impedance Electric discharge is lower to produce substantial amounts of O3、H2O2、HO2Or OH strong oxidative free radicals, while cooperate with catalyst in porous catalyst layer 7 Catalytic action, its catalysis oxidation is decomposed into CO2And H2O;
Step 3: the porous catalyst layer 7 inactivated because adsorbing harmful gas fume, under conditions of natural air is passed through, In plasma catalytic clarifier 5, substantial amounts of O is produced by dielectric barrier discharge3、H2O2、HO2Or OH strong oxidative free radicals, The in-situ regeneration of catalyst is realized in the presence of these strong oxidative free radicals, extends the life-span of catalyst.
Using gas flow rate be 2mL/min and initial concentration is 1500mg/m3Experiment exemplified by, using MnO2/Al2O3Catalysis Agent, after the processing of plasma catalytic clarifier 5,30%-40% gas is back in plasma catalytic clarifier 5 again, is gone Except rate is 95%.
Return line 11 is metal Telescopic flexible pipe, and the air inlet of return line 11 is located at the air-out of plasma catalytic clarifier 5 At five times of calibers of mouth, the air outlet of return line 11 is located at plasma catalytic clarifier 5 air inlet, five times of calibers.The return duct The air inlet of road 11 and air outlet and the cross ventilation pipeline of plasma catalytic clarifier 5 are in 45° angle.The air inlet of return line 11 and Air outlet bore is identical with the air inlet of plasma catalytic clarifier 5 and air outlet bore.
Mass flowmenter 12 is located in return line 11.By Flow Measurement Display Meter display control flow, realize to reflux gas The control of flow.
The casement window 13 of deduster 2 enables the operator to easily open deduster 2 and changes overlay film dedusting filter cylinder 3, The sealing that is designed to that temperature resistant encapsulation adhesive tape 17 seals at ladder and Multicarity has the temperature resistant encapsulation adhesive tape 17 of overlap edge is opened Open place gap, and hoisting capacity very little.Solve the problems, such as that overlay film dedusting filter cylinder 3 is difficult to change.
Obviously, the above embodiment of the present invention is only intended to clearly illustrate example of the present invention, and is not pair The restriction of embodiments of the present invention, for those of ordinary skill in the field, may be used also on the basis of the above description To make other various forms of changes or variation, all embodiments can not be exhaustive here, it is every to belong to this hair Row of the obvious changes or variations that bright technical scheme is extended still in protection scope of the present invention.

Claims (10)

1. a kind of device for handling weld fumes, including deduster, blower fan, plasma catalytic clarifier, it is characterised in that:Dedusting Device, blower fan and plasma catalytic clarifier are sequentially connected, and plasma catalytic clarifier inlet and outlet both ends are provided with clarifier return duct Road, the plasma catalytic clarifier is interior to be provided with tubular type dielectric material.
2. the device of processing weld fumes according to claim 1, it is characterised in that:The clarifier return line is provided with Mass flowmenter.
3. the device of processing weld fumes according to claim 1, it is characterised in that:Inserted in the tubular type dielectric material There are electrode and porous catalyzed layer, metal electrode board bag is invested on the outside of tubular type dielectric material, and electrode is connected with ac high voltage source, gold Belong to electrode plate earthing.
4. the device of processing weld fumes according to claim 3, it is characterised in that:The tubular type dielectric material is quartz Pipe, glass tube or earthenware, are fixed in plasma catalytic clarifier by support.
5. the device of processing weld fumes according to claim 1, it is characterised in that:The plasma catalytic clarifier is left Right both sides are provided with end cap, are connected by flange with plasma catalytic purifier main body.
6. the device of processing weld fumes according to claim 3, it is characterised in that:The porous catalyst layer is MnO2/ Al2O3Catalyst, structure include honeycomb fashion or particle type.
7. the device of processing weld fumes according to claim 1, it is characterised in that:Overlay film is provided with the deduster Dedusting filter cylinder, overlay film dedusting filter cylinder are polyester overlay film filter cylinder.
8. the device of processing weld fumes according to claim 1, it is characterised in that:The clarifier return line is located at The pipeline of plasma catalytic clarifier both sides is in towards plasma catalytic clarifier and the pipeline of plasma catalytic clarifier both sides 45° angle.
9. the device of processing weld fumes according to claim 1, it is characterised in that:The side wall of the deduster is provided with flat Windowing, the side of casement window are connected by hinge with cleaner body, and opposite side is provided with locking device, and casement window border is provided with Adhesive tape groove, adhesive tape groove have filled in temperature resistant encapsulation adhesive tape, and cleaner body lap-joint is stepped, and the sealing joint strip is with removing Chen Qi main bodys lap-joint is provided with overlap joint extrusion chamber and overlap edge.
A kind of 10. method of the device processing weld fumes of processing weld fumes as claimed in claim 3, it is characterised in that: This method is according to the following steps:
Step 1: weld fumes is the mixture of pernicious gas smog and metal oxide dust, metal oxide powder therein Dirt is removed in deduster;
Step 2: the pernicious gas smog remained in weld fumes is entered in plasma catalytic clarifier, put in dielectric impedance Electricity is lower to produce substantial amounts of O3、H2O2、HO2Or OH strong oxidative free radicals, while cooperate with urging for catalyst in porous catalyst layer Change is acted on, and its catalysis oxidation is decomposed into CO2And H2O;
Step 3: the porous catalyst layer inactivated because adsorbing harmful gas fume, under conditions of natural air is passed through, is being waited In ionic catalysis clarifier, substantial amounts of O is produced by dielectric barrier discharge3、H2O2、HO2Or OH strong oxidative free radicals, The in-situ regeneration of catalyst is realized in the presence of these strong oxidative free radicals, extends the life-span of catalyst.
CN201711207940.8A 2017-11-27 2017-11-27 A kind of device and processing method for handling weld fumes Pending CN107754603A (en)

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CN201711207940.8A CN107754603A (en) 2017-11-27 2017-11-27 A kind of device and processing method for handling weld fumes

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Application Number Priority Date Filing Date Title
CN201711207940.8A CN107754603A (en) 2017-11-27 2017-11-27 A kind of device and processing method for handling weld fumes

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111013310A (en) * 2019-12-24 2020-04-17 北京建工环境修复股份有限公司 Tail water and tail gas treatment system and method in-situ heat conduction repair process
CN114515928A (en) * 2022-02-14 2022-05-20 徐州中材装备重型机械有限公司 Grate plate assembly welding tool for grate cooler

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5569455A (en) * 1992-06-10 1996-10-29 Shimadzu Corporation Exhaust gas catalytic purifier construction
JP2000262840A (en) * 1999-03-18 2000-09-26 Oriental Kiden Kk Purification device
CN103394265A (en) * 2013-08-09 2013-11-20 沈欣军 Deep purification processing method for kitchen oil fume
CN103566753A (en) * 2013-11-18 2014-02-12 沈阳工业大学 Cooking oil fume integrated treatment system and method
CN204365081U (en) * 2014-12-05 2015-06-03 江阴科亚环保科技有限公司 Plasma weld fumes clearing machine
CN106582184A (en) * 2017-02-09 2017-04-26 江苏永益环保科技有限公司 Welding soot purifier
CN207628217U (en) * 2017-11-27 2018-07-20 沈阳工业大学 A kind of device of processing weld fumes

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5569455A (en) * 1992-06-10 1996-10-29 Shimadzu Corporation Exhaust gas catalytic purifier construction
JP2000262840A (en) * 1999-03-18 2000-09-26 Oriental Kiden Kk Purification device
CN103394265A (en) * 2013-08-09 2013-11-20 沈欣军 Deep purification processing method for kitchen oil fume
CN103566753A (en) * 2013-11-18 2014-02-12 沈阳工业大学 Cooking oil fume integrated treatment system and method
CN204365081U (en) * 2014-12-05 2015-06-03 江阴科亚环保科技有限公司 Plasma weld fumes clearing machine
CN106582184A (en) * 2017-02-09 2017-04-26 江苏永益环保科技有限公司 Welding soot purifier
CN207628217U (en) * 2017-11-27 2018-07-20 沈阳工业大学 A kind of device of processing weld fumes

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111013310A (en) * 2019-12-24 2020-04-17 北京建工环境修复股份有限公司 Tail water and tail gas treatment system and method in-situ heat conduction repair process
CN114515928A (en) * 2022-02-14 2022-05-20 徐州中材装备重型机械有限公司 Grate plate assembly welding tool for grate cooler

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