CN107744115A - A kind of method of vacuum microwave processing persimmon crisp chip - Google Patents

A kind of method of vacuum microwave processing persimmon crisp chip Download PDF

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Publication number
CN107744115A
CN107744115A CN201710959479.5A CN201710959479A CN107744115A CN 107744115 A CN107744115 A CN 107744115A CN 201710959479 A CN201710959479 A CN 201710959479A CN 107744115 A CN107744115 A CN 107744115A
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China
Prior art keywords
persimmon
vacuum
microwave
crisp chip
thin slice
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CN201710959479.5A
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Chinese (zh)
Inventor
刘艳
段振华
唐小闲
杨金凤
谷毅鹏
商飞飞
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Hezhou University
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Hezhou University
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Priority to CN201710959479.5A priority Critical patent/CN107744115A/en
Publication of CN107744115A publication Critical patent/CN107744115A/en
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L19/00Products from fruits or vegetables; Preparation or treatment thereof
    • A23L19/01Instant products; Powders; Flakes; Granules
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23PSHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
    • A23P30/00Shaping or working of foodstuffs characterised by the process or apparatus
    • A23P30/30Puffing or expanding
    • A23P30/32Puffing or expanding by pressure release, e.g. explosion puffing; by vacuum treatment
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23VINDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
    • A23V2002/00Food compositions, function of food ingredients or processes for food or foodstuffs

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  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Polymers & Plastics (AREA)
  • Health & Medical Sciences (AREA)
  • Nutrition Science (AREA)
  • Storage Of Fruits Or Vegetables (AREA)
  • Preparation Of Fruits And Vegetables (AREA)

Abstract

The invention discloses a kind of method of vacuum microwave processing persimmon crisp chip, belong to food processing technology field.A kind of nutritive loss that can effectively reduce persimmon is aimed to provide, the method for the vacuum microwave processing persimmon crisp chip with the advantages that production efficiency height, cost is low, nutritious, and mouthfeel is good.Described processing method is:Persimmon thin slice carries out being segmented microwave bulking drying under 0.09~0.06Mpa of vacuum.

Description

A kind of method of vacuum microwave processing persimmon crisp chip
Technical field
The invention belongs to food processing technology field, especially a kind of method of vacuum microwave processing persimmon crisp chip.
Background technology
Persimmon is subordinate to the perennial deciduous fruit tree of Ebenaceae Diospyros, originates in China, existing more than 3,000 years cultivation history.Persimmon is made For one of five big fruit of China (grape, citrus, banana, apple, persimmon), its nutritive value is very high, contains abundant sucrose, Portugal Grape sugar, fructose, pectin, protein, carrotene, vitamin C, cellulose, citrulling, iodine, calcium, phosphorus, iron, zinc.Persimmon has clear Heat, moistening lung, quench the thirst, antibechic, the effect of eliminating the phlegm, there is prevention of cardiovascular disease, only antitumor, antibacterial, hemostasis, the pharmacology such as diarrhoea Effect.
Vacuum microwave technology combines the instantaneity of microwave heating and vacuum drying low-temperature characteristics, is gone using vacuum plant Moisture removal, directly heated using microwave, and without transmitting heat by modes such as convection current or conduction, this addresses the problem When single vacuum is dried the defects of slow drying speed, have the characteristics that quickly, it is low temperature, efficient, can preferably retaining food product it is original Color and the composition such as vitamin, can also make thermal sensitivity nutritional ingredient and loss with bioactive functions composition compared with It is few.Microwave vacuum technology has certain expansion effect during dried material, during microwave vacuum puffing, in low Under vacuum state, moisture vapourizing temperature reduces in material, under microwave action, moisture rapid vaporization at low temperature in fruit and vegetable product And migration, powerful radial push power is produced, vapor is in fruits and vegetables internal expansion, loose, the uniform microcellular structure of formation, appearance Expanded phenomenon.Applied microwave vacuum technique is expanded to fruit and vegetable tablet progress, can realize good expanded effect within a very short time Fruit, this not only can be very good to keep the original flavor of fruit and vegetable tablet and nutritional ingredient, but also can greatly shorten process time, Save the energy.At present, microwave vacuum technology extensive use in garden stuff processing, it is reported to have apple, banana, raspberry, indigo plant Indigo fruit, blackcurrant, potato, black fungus, white fungus etc..
With the increase year by year of persimmon yield, the market price of fresh persimmon and dried persimmon constantly reduces, and persimmon moisture content is high, season Section property is obvious, is easy to rot after ripe, and persimmon to be to eat raw and be processed into based on dried persimmon, small part processing persimmon wine, Persimmon vinegar, persimmon sauce etc., product category is relatively fewer, it is difficult to meets the requirement of persimmon industry development, this is with regard to urgently carrying out persimmon Deep processing, increase persimmon product category, while extend the supply phase of persimmon product, improve added value of product.
The content of the invention
For above-mentioned deficiency, the present invention is intended to provide a kind of nutritive loss that can effectively reduce persimmon, has production efficiency The method of the vacuum microwave processing persimmon crisp chip for the advantages that height, cost is low, nutritious, and mouthfeel is good.
In order to realize above-mentioned technical purpose, technical scheme provided by the invention is such:A kind of vacuum microwave processes persimmon The method of sub- crisp chip, persimmon thin slice carry out being segmented microwave bulking drying under vacuum -0.09~-0.06Mpa.
Wherein, described segmentation microwave bulking is dried and included:First 1000~2000W, 15~50min of explosion puffing drying, then 300 15~40min of~500W interval explosion puffing dryings.
Wherein, described interval explosion puffing drying is specially:As microwave power 300W, each microwave operational time 20s, Have a rest time 40s;As microwave power 500W, each microwave operational time 60s, intermittent time 60s.
Wherein, the persimmon is the ripe respectful city moon persimmon in 6~8 to have taken away the puckery taste.
Wherein, the thickness of described persimmon thin slice is 4~10mm.
Wherein, the persimmon thin slice moisture content after being segmented explosion puffing drying is 5~15%.
Specifically, the method for above-mentioned vacuum microwave processing persimmon crisp chip, successively including sorting, cleaning, peeling, section, Explosion puffing drying, ease back, secondary puffing is dry, cooling and packaging.
More specifically:
Sorting:6~8 ripe respectful city moon persimmons for select fresh, disease-free, not damaged, having taken away the puckery taste.
Cleaning:The soil and impurity on respectful city Yue Shi surfaces are washed with running water.
Peeling:Using artificial decortication method, respectful city moon persimmon skin is pruned, and remove base of fruit.
Section:Respectful city moon persimmon after peeling is erected and cut in half, then is cut into 4~10mm thin slice.
It is segmented explosion puffing drying:500~1500g persimmon thin slices are put into vacuum microwave drying device, vacuum is -0.09 Under~-0.06Mpa, first under 1000~2000W of microwave power 15~50min of explosion puffing drying, then microwave power 300~ Interval explosion puffing drying under 500W (during microwave power 300W, each microwave operational time 20s, intermittent time 40s;Microwave power During 500W, each microwave operational time 60s, intermittent time 60s) 15~40min, dried persimmon thin slice moisture content is 5~ 15%.
Ease back:Persimmon thin slice after explosion puffing drying is placed in PE food packs and sealed, at room temperature place 2~ 6h。
Secondary puffing is dried:Persimmon thin slice after easing back is put into vacuum microwave drying device, and vacuum is -0.09 Under~-0.06Mpa, interval explosion puffing drying is (during microwave power 300W, during each microwave operational under 300~500W of microwave power Between 20s, intermittent time 40s;During microwave power 500W, each microwave operational time 60s, intermittent time 60s) 5~20min, does It is dry to moisture content below 6%.
Cooling and packaging:Persimmon thin slice after explosion puffing drying is taken out, nitrogen-filled packaging immediately is cooled to after room temperature, obtains persimmon Sub- crisp chip.
Beneficial effects of the present invention are:
The present invention uses microwave vacuum technology, and segmentation carries out explosion puffing drying, first rapid expanded dry under higher microwave power Dry persimmon thin slice, when persimmon thin slice moisture content is relatively low, using humble wave power interval explosion puffing drying, avoid dry excessively or Microwave drying is uneven to there is the problem of local coking.
The present invention carries out microwave bulking drying under vacuum, cryogenic conditions to persimmon thin slice, and swelling temperature is low, the heat time It is short, moisture evaporation is fast, the loss of internal nutriment is few, overcome normal produced problem during fried-popping food, heating temperature Degree is high, and grease, heat are big, and the accumulation of harmful substance is easily caused in process, and internal nutritional ingredient is destroyed the shortcomings of big, real Quick, low temperature, non-fried method for bulking are showed.
Persimmon crisp chip golden yellow color, the taste and sweet mouthfeel of the inventive method processing are crisp, nutritious, and product is without any addition Agent, has the advantages that natural, green, healthy, safe, and preparation method is simple, cost is low, production efficiency is high.
Embodiment
With reference to embodiment, the claim of the present invention is described in further detail, but not formed pair Any restrictions of the present invention, any limited number of time modification made in the claims in the present invention protection domain, still the present invention's In claims.
Embodiment 1
A kind of method of vacuum microwave processing persimmon crisp chip, its processing method:It is sorting, cleaning, peeling, section, expanded dry It is dry, ease back, secondary puffing is dry, cooling and packaging.Comprise the following steps that described:
(1) sorting:6~8 ripe respectful city moon persimmons for select fresh, disease-free, not damaged, having taken away the puckery taste.
(2) clean:The soil and impurity on respectful city Yue Shi surfaces are washed with running water.
(3) remove the peel:Using artificial decortication method, respectful city moon persimmon skin is pruned, and remove base of fruit.
(4) cut into slices:Respectful city moon persimmon after peeling is erected and cut in half, then is cut into 4mm thin slice.
(5) it is segmented explosion puffing drying:600g persimmon thin slices are put into vacuum microwave drying device, vacuum is -0.09Mpa Under, the first explosion puffing drying 15min under microwave power 1500W, then the interval explosion puffing drying 35min under microwave power 300W, does Persimmon thin slice moisture content 10% or so after dry.
(6) ease back:Persimmon thin slice after explosion puffing drying is placed in PE food packs and sealed, is placed at room temperature 2h。
(7) secondary puffing is dried:Persimmon thin slice after easing back is put into vacuum microwave drying device, vacuum for- Under 0.09Mpa, the interval explosion puffing drying 5min under microwave power 300W, dry to moisture content below 6%.
(8) cooling and packaging:Persimmon thin slice after explosion puffing drying is taken out, is cooled to after room temperature and carries out nitrogen charging bag immediately Dress, obtains persimmon crisp chip.
Embodiment 2
A kind of method of vacuum microwave processing persimmon crisp chip, its processing method:It is sorting, cleaning, peeling, section, expanded dry It is dry, ease back, secondary puffing is dry, cooling and packaging.Comprise the following steps that described:
(1) sorting:6~8 ripe respectful city moon persimmons for select fresh, disease-free, not damaged, having taken away the puckery taste.
(2) clean:The soil and impurity on respectful city Yue Shi surfaces are washed with running water.
(3) remove the peel:Using artificial decortication method, respectful city moon persimmon skin is pruned, and remove base of fruit.
(4) cut into slices:Respectful city moon persimmon after peeling is erected and cut in half, then is cut into 10mm thin slice.
(5) it is segmented explosion puffing drying:1000g persimmon thin slices are put into vacuum microwave drying device, vacuum for- Under 0.09Mpa, first explosion puffing drying 32min, then the interval explosion puffing drying under microwave power 500W under microwave power 1500W 15min, dried persimmon thin slice moisture content 10% or so.
(6) ease back:Persimmon thin slice after explosion puffing drying is placed in PE food packs and sealed, is placed at room temperature 6h。
(7) secondary puffing is dried:Persimmon thin slice after easing back is put into vacuum microwave drying device, vacuum for- Under 0.08Mpa, the interval explosion puffing drying 20min under microwave power 300W, dry to moisture content below 6%.
(8) cooling and packaging:Persimmon thin slice after explosion puffing drying is taken out, is cooled to after room temperature and carries out nitrogen charging bag immediately Dress, obtains persimmon crisp chip.
Embodiment 3
A kind of method of vacuum microwave processing persimmon crisp chip, its processing method:It is sorting, cleaning, peeling, section, expanded dry It is dry, ease back, secondary puffing is dry, cooling and packaging.Comprise the following steps that described:
(1) sorting:6~8 ripe respectful city moon persimmons for select fresh, disease-free, not damaged, having taken away the puckery taste.
(2) clean:The soil and impurity on respectful city Yue Shi surfaces are washed with running water.
(3) remove the peel:Using artificial decortication method, respectful city moon persimmon skin is pruned, and remove base of fruit.
(4) cut into slices:Respectful city moon persimmon after peeling is erected and cut in half, then is cut into 8mm thin slice.
(5) it is segmented explosion puffing drying:1350g persimmon thin slices are put into vacuum microwave drying device, vacuum for- Under 0.08Mpa, first explosion puffing drying 31min, then the interval explosion puffing drying under microwave power 500W under microwave power 2000W 34min, dried persimmon thin slice moisture content 10% or so.
(6) ease back:Persimmon thin slice after explosion puffing drying is placed in PE food packs and sealed, is placed at room temperature 4h。
(7) secondary puffing is dried:Persimmon thin slice after easing back is put into vacuum microwave drying device, vacuum for- Under 0.07Mpa, the interval explosion puffing drying 12min under microwave power 500W, dry to moisture content below 6%.
(8) cooling and packaging:Persimmon thin slice after explosion puffing drying is taken out, is cooled to after room temperature and carries out nitrogen charging bag immediately Dress, obtains persimmon crisp chip.
Embodiment 4
A kind of method of vacuum microwave processing persimmon crisp chip, its processing method:It is sorting, cleaning, peeling, section, expanded dry It is dry, ease back, secondary puffing is dry, cooling and packaging.Comprise the following steps that described:
(1) sorting:6~8 ripe respectful city moon persimmons for select fresh, disease-free, not damaged, having taken away the puckery taste.
(2) clean:The soil and impurity on respectful city Yue Shi surfaces are washed with running water.
(3) remove the peel:Using artificial decortication method, respectful city moon persimmon skin is pruned, and remove base of fruit.
(4) cut into slices:Respectful city moon persimmon after peeling is erected and cut in half, then is cut into 6mm thin slice.
(5) it is segmented explosion puffing drying:800g persimmon thin slices are put into vacuum microwave drying device, vacuum is -0.06Mpa Under, the first explosion puffing drying 45min under microwave power 1000W, then the interval explosion puffing drying 25min under microwave power 300W, does Persimmon thin slice moisture content 10% or so after dry.
(6) ease back:Persimmon thin slice after explosion puffing drying is placed in PE food packs and sealed, is placed at room temperature 2h。
(7) secondary puffing is dried:Persimmon thin slice after easing back is put into vacuum microwave drying device, vacuum for- Under 0.08Mpa, the interval explosion puffing drying 8min under microwave power 500W, dry to moisture content below 6%.
(8) cooling and packaging:Persimmon thin slice after explosion puffing drying is taken out, is cooled to after room temperature and carries out nitrogen charging bag immediately Dress, obtains persimmon crisp chip.
Above-described is only presently preferred embodiments of the present invention, all timess done in the range of the spirit and principles in the present invention What modifications, equivalent substitutions and improvements etc., should be included within the scope of the present invention.

Claims (6)

  1. A kind of 1. method of vacuum microwave processing persimmon crisp chip, it is characterised in that persimmon thin slice vacuum -0.09~- Carry out being segmented microwave bulking drying under 0.06Mpa.
  2. 2. the method for vacuum microwave processing persimmon crisp chip according to claim 1, it is characterised in that described segmentation is expanded Drying includes:First 1000~2000W, 15~50min of explosion puffing drying, then 300~500W interval explosion puffing dryings, 15~40min.
  3. 3. the method for vacuum microwave processing persimmon crisp chip according to claim 2, it is characterised in that described interval is expanded Drying is specially:As microwave power 300W, each microwave operational time 20s, intermittent time 40s;As microwave power 500W, Each microwave operational time 60s, intermittent time 60s.
  4. 4. the method for vacuum microwave processing persimmon crisp chip according to claim 1, it is characterised in that the persimmon is to have taken off The ripe respectful city moon persimmon in puckery 6~8.
  5. 5. the method for vacuum microwave processing persimmon crisp chip according to claim 1, it is characterised in that described persimmon thin slice Thickness be 4~10mm.
  6. 6. the method for vacuum microwave processing persimmon crisp chip according to claim 1, it is characterised in that expanded dry by being segmented Persimmon thin slice moisture content after dry is 5~15%.
CN201710959479.5A 2017-10-16 2017-10-16 A kind of method of vacuum microwave processing persimmon crisp chip Pending CN107744115A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109744306A (en) * 2019-02-02 2019-05-14 贺州学院 A kind of technique of microwave intermittently drying persimmon dried fruit
CN110432457A (en) * 2019-07-26 2019-11-12 天津科技大学 Black dried persimmon crisp chip and processing technology
US11116230B2 (en) * 2019-07-26 2021-09-14 Sdic Zhonglu Fruit Juice Co., Ltd. Technology for three-dimensional microwave air-jet drying of persimmon slices

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5962057A (en) * 1998-06-30 1999-10-05 The University Of Bristish Columbia Process for drying mango and pineapples
CN102511542A (en) * 2011-12-07 2012-06-27 河南科技大学 Microwave vacuum stage drying method for high moisture vegetables and fruits
CN102986837A (en) * 2012-12-11 2013-03-27 大连创达技术交易市场有限公司 Preparation method of dried carambola
CN103262999A (en) * 2013-05-30 2013-08-28 洛阳理工学院 Preparation technology of fresh persimmon crisp chips
CN104473100A (en) * 2014-12-17 2015-04-01 江苏省农业科学院 Leisure taro puffed crisp chips and production process thereof
CN104585667A (en) * 2015-02-09 2015-05-06 彭常安 Processing method for semen hoveniae nutrient tablet
CN106509716A (en) * 2016-10-30 2017-03-22 天津农学院 Persimmon crisp slices and preparation method thereof
CN106579128A (en) * 2016-12-20 2017-04-26 贺州学院 Processing method of Malus domeri

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5962057A (en) * 1998-06-30 1999-10-05 The University Of Bristish Columbia Process for drying mango and pineapples
CN102511542A (en) * 2011-12-07 2012-06-27 河南科技大学 Microwave vacuum stage drying method for high moisture vegetables and fruits
CN102986837A (en) * 2012-12-11 2013-03-27 大连创达技术交易市场有限公司 Preparation method of dried carambola
CN103262999A (en) * 2013-05-30 2013-08-28 洛阳理工学院 Preparation technology of fresh persimmon crisp chips
CN104473100A (en) * 2014-12-17 2015-04-01 江苏省农业科学院 Leisure taro puffed crisp chips and production process thereof
CN104585667A (en) * 2015-02-09 2015-05-06 彭常安 Processing method for semen hoveniae nutrient tablet
CN106509716A (en) * 2016-10-30 2017-03-22 天津农学院 Persimmon crisp slices and preparation method thereof
CN106579128A (en) * 2016-12-20 2017-04-26 贺州学院 Processing method of Malus domeri

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109744306A (en) * 2019-02-02 2019-05-14 贺州学院 A kind of technique of microwave intermittently drying persimmon dried fruit
CN110432457A (en) * 2019-07-26 2019-11-12 天津科技大学 Black dried persimmon crisp chip and processing technology
US11116230B2 (en) * 2019-07-26 2021-09-14 Sdic Zhonglu Fruit Juice Co., Ltd. Technology for three-dimensional microwave air-jet drying of persimmon slices

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