CN107739824A - A kind of device and method of the contactless bioleaching red mud of batch - Google Patents

A kind of device and method of the contactless bioleaching red mud of batch Download PDF

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CN107739824A
CN107739824A CN201711226410.8A CN201711226410A CN107739824A CN 107739824 A CN107739824 A CN 107739824A CN 201711226410 A CN201711226410 A CN 201711226410A CN 107739824 A CN107739824 A CN 107739824A
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leachate
red mud
tank
bacterium solution
leaching
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CN107739824B (en
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李辉
曲洋
石犇
田文杰
王小庆
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Fujian University Of Science And Technology
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Luoyang Institute of Science and Technology
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    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B3/00Extraction of metal compounds from ores or concentrates by wet processes
    • C22B3/18Extraction of metal compounds from ores or concentrates by wet processes with the aid of microorganisms or enzymes, e.g. bacteria or algae
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling

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  • Life Sciences & Earth Sciences (AREA)
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  • Environmental & Geological Engineering (AREA)
  • General Life Sciences & Earth Sciences (AREA)
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  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Treatment Of Sludge (AREA)

Abstract

The invention discloses a kind of device and method of the contactless bioleaching red mud of batch, the device includes fermentation tank, bacterium solution knockout drum, coagulating sedimentation tank and leaching tank, aspergillus niger spore suspension is inoculated in culture medium and produces acid in fermentation cylinder for fermentation, caused zymotic fluid enters bacterium solution knockout drum, leachate after separation, which enters in coagulating sedimentation tank, further removes small mycelium and suspension therein, then the leachate of cleaning is sent into leaching tank and carries out acidolysis Leach reaction and mud liquid separation process with red mud powder, supernatant liquor after separation is the leachate of metal ion, bottom is the red mud residue after leaching.The technique mycelium pellet and red mud particle of the present invention is not in contact with therefore will not forming reluctant red mud microorganism mixing residue, be advantageous to mycelium pellet and the further recycling of red mud residue;Pattern is leached using batch, whole bioleaching red mud process has the advantages of green, environmental protection, low cost and scale are run.

Description

A kind of device and method of the contactless bioleaching red mud of batch
Technical field
The present invention relates to the field of hydrometallurgy of metal solid discarded object, and in particular to the bioleaching system of red mud.
Background technology
Red mud is the solid-state or semisolid powder pureed solid waste of aluminum oxide industry output, its rich in ferric ion and Red or rufous is presented.1.5 tons or so of red mud can be produced by often producing 1 ton of aluminum oxide.Cut-off 2016, global red mud pilling Measure more than 3,000,000,000 tons, and with annual 1.2 hundred million tons of speed increase.China's red mud storage is more than 4.0 hundred million tons, red mud annual production More than 0.6 hundred million tons.
Because with undesirable features such as saline alkali, corrosivity, radioactivity, most red muds can not recycling profit at present With processing can only be stored up.But the undesirable feature such as the corrosivity due to red mud, Leaching and radioactivity, red mud is in stockpiling A large amount of farmland soils are not only occupied, serious environmental risk can be also brought to neighboring area.Therefore, it is practical to be badly in need of exploitation Resource treatment technique red mud is recycled, cut down the volume of cargo in storage of red mud, reduce red mud to the negative of surrounding enviroment Influence.
Red mud itself contains a large amount of metallic elements with recovery value as a kind of Industrial Solid Waste, including aluminium, iron, Vanadium, titanium, gallium, germanium, scandium, thorium, uranium and rare earth element etc., therefore be a kind of " artificial from the angle red mud of resource recycling Ore ".If wanting to reclaim these metallic elements, need to be leached into liquid medium first.So far, metal in red mud is leached The correlation technique of element uses the chemical acid-hatching of young eggs more, including using all kinds of single or combination inorganic acid or organic acid.Chemical acid Leaching method has the defects of energy-output ratio is big, investment and operating cost are high, liquid and waste slag produced difficult, environmental pollution is serious, it is difficult to Meet environmental standard now.
Bioleaching technology refers to oxidation, reduction, complexing, absorption or the dissolving using specified microorganisms or its metabolite Effect, some insoluble compositions in solid phase (such as heavy metal, sulphur and other metals) are separated into extraction consequently facilitating one kind of recovery Technology.Compared with traditional chemical acid-hatching of young eggs, bioleaching technology has that non-secondary pollution, energy consumption are small, reaction condition is gentle, build If the advantages such as operating cost is low, there is good development potentiality in field of hydrometallurgy.
The traditional bacterial classification that bioleaching uses is mainly the Thiobacillus ferrooxidans (Thiobacillus of autotrophic type Ferrooxidans), Thiobacillus thioxidans (Thiobacillus thiooxidans) and iron oxide hook end spirillum (Leptospirillum ferrooxidans).But these strains are not particularly suited for the bioleaching of red mud, reason is:It is red Not sulfur-bearing and ferrous ion in mud, it can not give autotrophic bacterium metabolism the required energy;The high basicity of red mud itself causes These acidophilia strains can not survive, if carrying out pre-acidified processing to red mud using inorganic acid, not only invest operating cost pole Height, it can also produce secondary pollution;The toxic elements such as the heavy metal in red mud can dissolution in acid condition, this can suppress adaptability The metabolic activity of not strong autotrophic type leaching bacterium, or even make its complete deactivation.Therefore, can not using traditional autotroph Effective bioleaching system is built to red mud.
Heterotroph fungi is because its environmental suitability is strong, good stress resistance, that metabolism substrate scope is wide, production of organic acids is big etc. is excellent Point, there is stronger application potential in structure bioleaching system aspects.But bioleaching is carried out simultaneously to mineral using fungi at present There is no systematization and scale, technical merit rests on the laboratory shake flask culture studies stage mostly.
When carrying out bioleaching to red mud using fungi, if hypha,hyphae cell contacts with red mud powder red mud can be made big Amount is wrapped in mycelium surface, and subsequent treatment difficulty separates the two in filter residue, has had a strong impact on that red mud and fungi are thin after leaching The recycling of born of the same parents.
The content of the invention
Deficiency of the purpose of the present invention aiming at above-mentioned existing methods and techniques, there is provided one kind is by aspergillus niger as leaching Strain, using batch leaching as leaching pattern, the red mud bioleaching system being produced on a large scale.In the operational mode of the system Under, red mud powder is kept completely separate with hyphal cell, red mud filter residue and mycothallus recoverable after bioleaching, so as to realize Green, environmental protection, low cost and the scale operation of whole bioleaching red mud process.
The object of the invention to solve the technical problems is realized using following technical scheme.Itd is proposed according to the present invention A kind of contactless bioleaching red mud of batch device, including fermentation tank 1, bacterium solution knockout drum 2, coagulating sedimentation tank 3 and leaching Filter tank 4, wherein, the bottom of fermentation tank 1 is connected by the first delivery pipe 20 with the top of bacterium solution knockout drum 2, and the bottom of bacterium solution knockout drum 2 is in Taper, the conical lower portion is interior to be provided with filter screen 8, is provided between filter screen 8 and the side of bacterium solution knockout drum conical lower portion and collects leachate Filtrate receiver 9, bacterium solution knockout drum and filtrate receiver generally sealing structure, the bottom of filtrate receiver 9 is provided with filtrate receiver leachate outflow tube 12 and backwash tube 11, the bottom centre position of filter screen 8 be mycelium pellet discharge pipe 10, the side wall of bacterium solution knockout drum 2 is equipped with side wall leaching Liquid outflow tube 7, side wall leachate outflow tube 7 are connected with the second delivery pipe 21, and filtrate receiver leachate outflow tube 12 and second conveys Pipe 21 converges accesses coagulating sedimentation tank 3 for a total leachate outflow tube 24, or, filtrate receiver leachate outflow tube 12 and second Delivery pipe 21 is respectively connected to coagulating sedimentation tank 3;
The top of coagulating sedimentation tank 3 includes the flow pump 19 of medicine storing pot 14 and the 3rd equipped with chemicals dosing plant, the chemicals dosing plant, mixes Solidifying agent is stored in medicine storing pot 14, squeezes into coagulating sedimentation tank by the 3rd flow pump, the bottom of coagulating sedimentation tank 3 exports provided with sediment 22;
Coagulating sedimentation pot sidewall is connected by the 3rd delivery pipe 25 with the top of leaching tank 4, and leaching tank top is thrown provided with red mud Add pipe 15, its bottom is provided with red mud residue pipe 17, and side wall is provided with leachate discharge pipe 16.Inside coagulating sedimentation tank 3 and leaching tank 4 It is respectively arranged with agitating device 13.
The object of the invention to solve the technical problems can be also applied to the following technical measures to achieve further.
The device of the contactless bioleaching red mud of foregoing batch, wherein, the side of the bacterium solution knockout drum conical lower portion Face and the side of filter screen and horizontal plane are in 30~60 ° of angles;
The filter pore size of the filter screen is 0.075~0.125mm;
The caliber of the mycelium pellet discharge pipe 10 is more than 2cm.
The device of the contactless bioleaching red mud of foregoing batch, wherein, the bacterium solution separates pot sidewall vertical direction The side wall leachate outflow tube of multiple different heights is provided with, each side wall leachate outflow tube has a side wall leachate respectively Outflow tube Valve controlling;The side wall leachate outflow tube of multiple different heights collects to the second delivery pipe 21;
The agitating device 13 is the rotating machinery agitator of vane type;
First delivery pipe 20, total leachate outflow tube 24, be respectively provided with the 3rd delivery pipe 25 first flow pump 6, Second flow pump 18, the 4th flow pump 23.
A kind of method that the contactless bioleaching red mud of batch is carried out using said apparatus, is comprised the following steps:
(1) sterilizing of culture medium and the fermentation and acid of aspergillus niger are carried out in fermentation tank (1), is specially:
Aspergillus niger spore is inoculated in PDA plate, the spore of growth and maturity is made of the saline elution of sterilizing Spore suspension;
Culture medium is added in fermentation tank and carries out sterilization treatment, sterilizing finishes, and treats that tank body cools down, sets ferment tank to join Number;Aspergillus niger spore suspension is inoculated in fermentation tank, inoculum concentration is according to 1~5 ‰ that volume is culture medium cumulative volume, fermentation production Sour process is in after aspergillus niger inoculation, and when the pH of fermentation cylinder for fermentation liquid is less than 2.2, fermentation and acid process terminates, Close fermentation tank;
(2) separation of mycelium pellet and leachate is carried out in bacterium solution knockout drum, is specially:
Bacterium solution point will be sent into by the first delivery pipe 20 by the fermentation of Aspergillus niger liquid containing mycelium pellet caused by fermentation tank (1) From tank (2), zymotic fluid stands 120~180min in bacterium solution knockout drum, and after bacterium solution layering, lower floor is mycelium pellet, and upper strata is The leachate of leaching red mud, the side wall leachate outflow tube 7 positioned at mycelium pellet layer top is opened, discharges leachate rapidly, then The filtrate receiver leachate outflow tube 12 for opening the bottom of filtrate receiver 9 further discharges remaining leachate in bacterium solution knockout drum, side wall Woods filtrate in leachate outflow tube 7 and filtrate receiver leachate outflow tube 12 is discharged into coagulating sedimentation through total leachate outflow tube 24 Tank 3, after leachate discharge process terminates, mycelium pellet discharge 10 is opened, mycelium pellet is discharged from bacterium solution knockout drum;
When bacterium solution knockout drum long operational time causes bottom screen to block, leachate is reduced by efficiency, pass through recoil Wash pipe 11 to backwash filter screen with clear water, recover its water flowing performance, the bacterium rinsed out on the waste water and filter screen after backwash Silk is together from mycelium pellet discharge pipe discharge system;
(3) the small mycelium and suspension in leachate are further removed in coagulating sedimentation tank, is specially:
Coagulant is added by the chemicals dosing plant being equipped with coagulating sedimentation tank, opens agitating device 13, by coagulant and leaching Filtrate mixes rapidly, and the coagulating time is 20~40min;After coagulating terminates, agitating device is closed, into precipitating Journey, after standing 30~60min, precipitation process terminates, and supernatant is sent into leaching tank, coagulating sedimentation tank bottom by the 3rd delivery pipe The sediment in portion is discharged into the further dewater treatment of plate and frame filter press by sediment outlet;
(4) make red mud that acidolysis Leach reaction and the mud liquid separation process of metal ion occur with leachate in leaching tank, Specially:
After leachate enters in leaching tank, red mud powder is added into pipe 15 by red mud and added in leaching tank 4, red mud powder is pressed Dosage according to quality is 1~10% of leachate quality in leaching tank;Agitating device is opened, red mud powder is mixed with leachate Uniformly, acidolysis Leach reaction carries out 6~10h;Acidolysis Leach reaction terminates, and closes agitating device, and system separated into mud liquid Journey, 90~120min is stood, the supernatant on leaching tank top is the leachate of metal ion, and bottom is the red mud after leaching Residue;
Metal ion leachate is discharged from the leachate discharge pipe 16 of leaching pot sidewall, and valuable gold is further reclaimed after collection Belong to element;Red mud residue is discharged from the red mud residue pipe 17 of leaching pot bottom, is directly recycled.
A kind of method of the contactless bioleaching red mud of foregoing batch, wherein, aspergillus niger in step (1) spore suspension Spore concentration is 1 × 107~1 × 108Individual/mL;
The sterilising conditions of culture medium are 115~125 DEG C, 102.5~105kPa sterilizings, 25~35min;The solvent of culture medium For deionized water, its composition is according to mass concentration:Sucrose 5~15%, yeast extract 0.01~0.02%, beef extract 0.01~ 0.02%th, KNO30.02~0.05%;
Ferment tank parameter is arranged to:32~35 DEG C, 2.5~2.8mg/L of dissolved oxygen of temperature, mixing speed 120~ 150r/min。
A kind of method of the contactless bioleaching red mud of foregoing batch, wherein, zymotic fluid from enter bacterium solution knockout drum To the final time control of bacterium solution knockout drum that all flows out in 240min.
A kind of method of the contactless bioleaching red mud of foregoing batch, wherein, the coagulant in step (3) medicine storing pot For polyacrylamide solution, solvent is water, and the mass concentration of polyacrylamide is 3~5%, coagulant according to volume dosage For 0.05~0.1% of leachate cumulative volume in coagulating sedimentation tank.
A kind of method of the contactless bioleaching red mud of foregoing batch, wherein, red mud powder described in step (4) be by 60~100 mesh sieves are crossed after red mud drying.
By above-mentioned technical proposal, the advantages of the present invention are:
1. a bioleaching system, in operation, mycelium pellet and red mud particle do not contact, therefore will not be formed Reluctant red mud microorganism mixing residue, mycelium pellet keeps more completely original respectively with red mud particle after bioleaching Form, be advantageous to mycelium pellet and the further recycling of red mud residue.
2. a bioleaching system leaches pattern using batch, with leaching flow is short, plant equipment is simple, easy maintenance dimension The advantages of shield.
3. a bioleaching system leaches pattern using batch, even if serious strain pollution phenomenon occurs in single batch, Also the bioleaching efficiency of next batch will not be had a negative impact.
4. a bioleaching system is not present because of strain pollution and the problem of heavy damage leaching system, leachate is very short Finished in time with red mud particle reaction.
Brief description of the drawings
Fig. 1 is the installation drawing of the present invention.
【Component symbol explanation】
1:Fermentation tank 2:Bacterium solution knockout drum 3:Coagulating sedimentation tank 4:Leaching tank 5:Valve
6:First flow pump 7:Side wall leachate outflow tube 8:Filter screen 9:Filtrate receiver
10:Mycelium pellet discharge pipe 11:Backwash tube 12:Filtrate receiver leachate outflow tube
13:Agitating device 14:Medicine storing pot 15:Red mud adds pipe 16:Leachate discharge pipe
17:Red mud residue pipe 18:Second flow pump 19:3rd flow pump 20:First delivery pipe
21:Second delivery pipe 22:Sediment outlet 23:4th flow pump 24:Total leachate outflow tube
25:3rd delivery pipe
Embodiment
Further to illustrate the present invention to reach the technological means and effect that predetermined goal of the invention is taken, below in conjunction with Accompanying drawing and preferred embodiment, to according to a kind of device of the contactless bioleaching red mud of batch proposed by the present invention, its is specific Embodiment, structure, feature and its effect, describe in detail as after.
The present invention includes fermentation tank 1, bacterium solution knockout drum 2, coagulating sedimentation tank 3 and leaching tank 4, and the bottom of fermentation tank 1 passes through the One delivery pipe 20 at the top of bacterium solution knockout drum with being connected;The bottom of bacterium solution knockout drum 2 is tapered, and filter screen 8, bacterium are provided with the conical lower portion The side of liquid knockout drum conical lower portion and the side of filter screen and horizontal plane are in 30~60 ° of angles;The filter pore size of the filter screen is 0.075~0.125mm.The filtrate receiver 9 for collecting leachate, bacterium are provided between the side of filter screen 8 and bacterium solution knockout drum conical lower portion Liquid knockout drum and filtrate receiver generally sealing structure, the bottom of filtrate receiver 9 is provided with filtrate receiver leachate outflow tube 12 and backwash tube 11, the bottom centre position of filter screen 8 is mycelium pellet discharge pipe 10, is opened and closed by Valve controlling, the caliber of mycelium pellet discharge pipe 10 is more than 2cm, to prevent mycelium pellet from blocking pipeline.
The side wall of bacterium solution knockout drum 2 is equipped with side wall leachate outflow tube 7, side wall leachate outflow tube 7 and the second delivery pipe 21 Connection, filtrate receiver leachate outflow tube 12 and the second delivery pipe 21 are converged accesses coagulating sedimentation for a total leachate outflow tube 24 Tank 3, or, filtrate receiver leachate outflow tube 12 and the second delivery pipe 21 are respectively connected to coagulating sedimentation tank 3;Bacterium solution separates pot sidewall The side wall leachate outflow tube of multiple different heights can be set in vertical direction, each side wall leachate outflow tube has one respectively Valve controlling;The side wall leachate outflow tube of multiple different heights collects to the second delivery pipe 21.
The top of coagulating sedimentation tank 3 includes the flow pump 19 of medicine storing pot 14 and the 3rd equipped with chemicals dosing plant, the chemicals dosing plant, mixes Solidifying agent is stored in medicine storing pot 14, squeezes into coagulating sedimentation tank by the 3rd flow pump, the bottom of coagulating sedimentation tank 3 exports provided with sediment 22;
Coagulating sedimentation pot sidewall is connected by the 3rd delivery pipe 25 with the top of leaching tank 4, and leaching tank top is thrown provided with red mud Add pipe 15, its bottom is provided with red mud residue pipe 17, and side wall is provided with leachate discharge pipe 16.
Agitating device 13 is respectively arranged with inside coagulating sedimentation tank 3 and leaching tank 4, the agitating device 13 is the whirler of vane type Tool agitator.
Further, first delivery pipe 20, total leachate outflow tube 24, be respectively provided with the 3rd delivery pipe 25 it is first-class Measure pump 6, second flow pump 18, the 4th flow pump 23.
Each pipeline of the present invention, outlet, valve 5 is provided with entrance, opened or closed to control.
Using said apparatus carry out the contactless bioleaching red mud of batch method be:
(1) sterilizing of culture medium and the fermentation and acid of aspergillus niger are carried out in fermentation tank (1), is specially:
First, culture medium adds in fermentation tank and carries out sterilization treatment, and sterilising conditions are 115~125 DEG C and 102.5~ 25~35min of 105kPa sterilizings.The solvent of culture medium is deionized water, and its composition is:Sucrose 5~15%, yeast extract 0.01~ 0.02%th, beef extract 0.01~0.02%, KNO30.02~0.05% (mass concentration).
Sterilizing finishes, and treats that tank body cools down, sets ferment tank parameter:32~35 DEG C of temperature, 2.5~2.8mg/ of dissolved oxygen L, 120~150r/min of mixing speed.Aspergillus niger spore suspension is inoculated in fermentation tank, inoculum concentration is culture medium cumulative volume 1~5 ‰.Fermentation and acid process is in after aspergillus niger inoculation, when the pH of fermentation cylinder for fermentation liquid is less than 2.2, fermentation Produce sour process to terminate, close fermentation tank.
Aspergillus niger can purchase, and also can voluntarily be separately cultured.Aspergillus niger needs to activate before inoculation:Aspergillus niger spore is inoculated in Using the saline elution of sterilizing spore suspension is made, aspergillus niger in spore suspension in PDA plate, the spores of growth and maturity Spore concentration is about 1 × 107~1 × 108Individual/mL.
(2) separation of mycelium pellet and leachate is carried out in bacterium solution knockout drum, is specially:
After the fermentation and acid process of fermentation tank terminates, the fermentation of Aspergillus niger liquid stream containing mycelium pellet enters bacterium solution knockout drum. Before zymotic fluid flows out bacterium solution knockout drum, the leachate outflow tube valve and mycelium pellet discharge pipe valve of bacterium solution knockout drum are closed Door.Zymotic fluid stands 120~180min in bacterium solution knockout drum.After bacterium solution layering, lower floor is mycelium pellet, and upper strata is that leaching is red The leachate of mud.The bacterium solution separation pot sidewall top leachate outflow tube nearest apart from mycelia layers of balls is opened, can also be beaten simultaneously Other leachate outflow tubes on mycelia layers of balls top are opened, discharge leachate rapidly.The leachate for opening filtrate trench bottom again goes out stream Pipe, further discharge remaining leachate in bacterium solution knockout drum.After leachate discharge process terminates, mycelium pellet discharge is opened Pipe, mycelium pellet is discharged from bacterium solution knockout drum.
To prevent miscellaneous bacteria raised growth in leachate from consuming organic acid, the separation process of mycelium pellet and leachate needs quickly Carry out.
Zymotic fluid after fermentation ends is disposably fully entered in bacterium solution knockout drum, from zymotic fluid enter bacterium solution knockout drum to The final time control all flowed out is within 240min.
, can be by anti-when bacterium solution knockout drum long operational time causes bottom screen to block, leachate is reduced by efficiency Flush pipe is backwashed with clear water to filter screen, recovers its water flowing performance, the bacterium rinsed out on the waste water and filter screen after backwash Silk is together from mycelium pellet discharge pipe discharge system.
The mycelium pellet discharged from bacterium solution knockout drum, because it is not contacted in bioleaching with red mud particle, in bacterium solution Also cell is damaged without using modes such as mechanical centrifugation or compressions during separation, therefore remains with higher bioactivity With preferable integrality, can directly recycle, such as the pollution control field for waste water.
(3) the small mycelium and suspension in leachate are further removed in coagulating sedimentation tank, is specially:
Leachate flows out from bacterium solution knockout drum, into coagulating sedimentation tank.The effect of coagulating sedimentation tank is further to remove Small mycelium and suspension in leachate, avoid small mycelium and leaching stage of the suspension in next step and red mud Grain contact, in favor of the recycling of red mud.Coagulating sedimentation tank is equipped with chemicals dosing plant and agitating device.Chemicals dosing plant is drug storage Tank and the 3rd flow pump, coagulant are stored in medicine storing pot, and coagulating sedimentation tank is squeezed into by the 3rd flow pump.Coagulant is polypropylene Acid amides, solvent are water, and polyacrylamide mass concentration is 3~5%, dosage according to volume for leachate cumulative volume 0.05~ 0.1%.Agitating device is the rotating machinery agitator of vane type.
After leachate enters coagulating sedimentation tank, coagulant is added by chemicals dosing plant, opens agitating device, by coagulant and leaching Filtrate mixes rapidly, and the coagulating time is 20~40min.After coagulating terminates, agitating device is closed, into precipitating Journey.After standing 30~60min, precipitation process terminates, and supernatant is flowed into leaching tank.The sediment of coagulating sedimentation pot bottom is discharged into plate The further dewater treatment of frame filter press.
(4) make red mud that acidolysis Leach reaction and the mud liquid separation process of metal ion occur with leachate in leaching tank, Specially:
Leachate in coagulating sedimentation tank after filtering enters leaching tank, and with leachate in leaching tank metal occurs for red mud The acidolysis Leach reaction of ion, and mud liquid separation process.Leaching tank stirs equipped with agitating device for the rotating machinery of vane type Mix device.
Leachate enters in leaching tank, and red mud powder is added into pipe by red mud is added in leaching tank, and red mud powder dosage is pressed According to 1~10% that quality is leachate quality.Agitating device is opened, red mud powder is well mixed with leachate, acidolysis is leached anti- 6~10h should be carried out.The preparation method of red mud powder:Crossed after red mud drying 60~100 mesh (mesh number is too low be unfavorable for red mud particle with Organic acid is fully contacted so as to carry out efficient acidolysis Leach reaction in leachate, and mesh number is too high to be unfavorable for subsequent mud liquid separation Process, it can significantly extend mud liquid disengaging time).
Acidolysis Leach reaction terminates, and closes agitating device, and system enters mud liquid separation process, stands 90~120min, leaching The supernatant on filter tank top is the leachate of metal ion, and bottom is the red mud residue after leaching.Metal ion leachate Discharged from the leachate discharge pipe of leaching pot sidewall, precious metal element can be further reclaimed after collection.Red mud residue is from leaching The red mud residue pipe discharge of pot bottom, because the basicity of red mud residue substantially reduces, radioactive element and heavy metal element etc. have Evil ion has removed, and red mud particle does not contact with mycelium, therefore is not required to the subsequent treatments such as high temperature incineration, can directly return Receive and utilize, such as the additive as construction materials such as concrete.
Embodiment:
The aspergillus niger of preservation is activated on PDA plate, the spore of growth and maturity is eluted using the saline of sterilizing, Spore suspension is made, the spore concentration of aspergillus niger in spore suspension is adjusted to about 1 × 108Individual/mL.
Culture medium is prepared, its composition proportion is (mass concentration):Sucrose 10%, yeast extract 0.015%, beef extract 0.02%th, KNO30.03%, solvent is deionized water.Culture medium is added in fermentation tank and carries out sterilization treatment.Fermentation tank model For foreign lattice YGF300/s, dischargeable capacity 20L.It is 121.5 DEG C and 103kPa to adjust fermentation tank sterilizing parameter, and sterilization time is 30min, start fermentation tank.
Tank body cooling is waited after sterilizing, the spore suspension of 50mL aspergillus nigers is inoculated with fermentation tank.By ferment tank Condition setting is:33 DEG C, dissolved oxygen 2.6mg/L, mixing speed 140r/min of temperature.Fermentation 48h after fermentation liquid pH value is reduced to 2.13, course of fermentation terminates.
Zymotic fluid is pumped into bacterium solution knockout drum.Bacterium solution knockout drum dischargeable capacity 30L, 304 stainless steels are made, and tank surface has The peephole of glass system.150min is stood, lower floor's mycelium pellet obvious lamination occurs with upper strata leachate, and upper strata leachate becomes It is as clear as crystal.All the side wall leachate outflow tube valves 19 and second flow pump 25 on mycelia layers of balls top are opened, discharge leaching Liquid is to coagulating sedimentation tank.Then bacterium solution knockout drum bottom filtrate receiver leachate outflow tube 12 is opened, further filters out leachate extremely Coagulating sedimentation tank.When there is no leachate inflow in coagulating sedimentation tank, the mycelium pellet discharge pipe of bacterium solution knockout drum bottom, row are opened The mycelium pellet gone out in bacterium solution knockout drum.
Coagulating sedimentation tank dischargeable capacity is 30L, and material is 304 stainless steels.Open the 3rd flow pump 26 of coagulating sedimentation tank To put into coagulant, coagulant dosage total amount is 24mL, while opens agitating device.Coagulant polyacrylamide and deionization Water is made, concentration of polyacrylamide 4%.Agitating device is closed after stirring 30min, stands 50min.By coagulating sedimentation tank upper strata Limpid leachate is discharged into leaching tank.Coagulating sedimentation pot bottom residue is discharged into plate and frame filter press and carries out dewater treatment.
100 mesh are crossed after red mud drying, 900mg red mud powders are then added in leaching tank.Agitating device is opened, after stirring 8h Close agitating device.120min is stood, by the metal ion leachate on leaching tank top from leachate discharge pipe discharge system, is used Cord blood after container collection, in case next recovery precious metal element.Then by the red mud residue of leaching tank bottom from red Mud residue pipe discharge system.
After the detection such as ICP-OES, ICP-MS and XRF and calculating, the metal ion leaching efficiency measured in red mud is: Al is 51.1%, Ti 43.9%, Fe 19.0%, Sc 66.3%, Ga 28.5%, Ge 42.4%, V 30.4%, La is 24.6%.
The above described is only a preferred embodiment of the present invention, not doing any formal limitation to the present invention, appoint What those skilled in the art, without departing from the scope of the present invention, is made a little using above-mentioned technology contents Change or the embodiment of modification, in the range of still falling within technical solution of the present invention.

Claims (8)

1. a kind of device of the contactless bioleaching red mud of batch, it is characterised in that including fermentation tank (1), bacterium solution knockout drum (2), coagulating sedimentation tank (3) and leaching tank (4), wherein, fermentation tank (1) bottom passes through the first delivery pipe (20) and bacterium solution knockout drum (2) top connects, and bacterium solution knockout drum (2) bottom is tapered, is provided with filter screen (8) in the conical lower portion, filter screen (8) separates with bacterium solution The filtrate receiver (9) for collecting leachate is provided between the side of tank conical lower portion, bacterium solution knockout drum generally seals knot with filtrate receiver Structure, filtrate receiver (9) bottom are provided with filtrate receiver leachate outflow tube (12) and backwash tube (11), filter screen (8) bottom centre position For mycelium pellet discharge pipe (10), bacterium solution knockout drum (2) side wall is equipped with side wall leachate outflow tube (7), side wall leachate outflow tube (7) it is connected with the second delivery pipe (21), filtrate receiver leachate outflow tube (12) and the second delivery pipe (21) are converged for a total leaching Filtrate outflow tube (24) access coagulating sedimentation tank (3), or, filtrate receiver leachate outflow tube (12) and the second delivery pipe (21) point Jie Ru not coagulating sedimentation tank (3);
Include medicine storing pot (14) and the 3rd flow pump (19) equipped with chemicals dosing plant, the chemicals dosing plant at the top of coagulating sedimentation tank (3), Coagulant is stored in medicine storing pot (14), squeezes into coagulating sedimentation tank by the 3rd flow pump, coagulating sedimentation tank (3) bottom is provided with sediment Export (22);
Coagulating sedimentation pot sidewall by the 3rd delivery pipe (25) with being connected at the top of leaching tank (4), provided with red mud throw by leaching tank top Add pipe (15), its bottom is provided with red mud residue pipe (17), and side wall is provided with leachate discharge pipe (16), coagulating sedimentation tank (3) and leaching Agitating device (13) is respectively arranged with inside filter tank (4).
A kind of 2. device of the contactless bioleaching red mud of batch as claimed in claim 1, it is characterised in that the bacterium solution The side of knockout drum conical lower portion and the side of filter screen and horizontal plane are in 30~60 ° of angles;
The filter pore size of the filter screen is 0.075~0.125mm;
The caliber of the mycelium pellet discharge pipe (10) is more than 2cm.
A kind of 3. device of the contactless bioleaching red mud of batch as claimed in claim 1, it is characterised in that the bacterium solution Separate the side wall leachate outflow tube that pot sidewall vertical direction is provided with multiple different heights, each side wall leachate outflow tube point There is not a Valve controlling;The side wall leachate outflow tube of multiple different heights collects to the second delivery pipe (21);
The agitating device (13) is the rotating machinery agitator of vane type;
First delivery pipe (20), total leachate outflow tube (24), first flow pump is respectively provided with the 3rd delivery pipe (25) (6), second flow pump (18), the 4th flow pump (23).
4. a kind of method that the contactless bioleaching red mud of batch is carried out using device as claimed in claim 1, its feature are existed In comprising the following steps:
(1) sterilizing of culture medium and the fermentation and acid of aspergillus niger are carried out in fermentation tank (1), is specially:
Aspergillus niger spore is inoculated in PDA plate, spore is made using the saline elution of sterilizing in the spore of growth and maturity Suspension;
Culture medium is added in fermentation tank and carries out sterilization treatment, sterilizing finishes, and treats that tank body cools down, sets ferment tank parameter; Aspergillus niger spore suspension is inoculated in fermentation tank, inoculum concentration according to volume be culture medium cumulative volume 1~5 ‰, fermentation and acid Process is in after aspergillus niger inoculation, and when the pH of fermentation cylinder for fermentation liquid is less than 2.2, fermentation and acid process terminates, and closes Close fermentation tank;
(2) separation of mycelium pellet and leachate is carried out in bacterium solution knockout drum, is specially:
The fermentation of Aspergillus niger liquid containing mycelium pellet as caused by fermentation tank is sent into bacterium solution knockout drum by the first delivery pipe (20), Zymotic fluid stands 120~180min in bacterium solution knockout drum, and after bacterium solution layering, lower floor is mycelium pellet, and upper strata is leaching red mud Leachate, the side wall leachate outflow tube positioned at mycelium pellet layer top is opened, discharges leachate rapidly, then open filtrate receiver The filtrate receiver leachate outflow tube of bottom further discharges remaining leachate in bacterium solution knockout drum, side wall leachate outflow tube and Woods filtrate in filtrate receiver leachate outflow tube is discharged into coagulating sedimentation tank, after leachate discharge process terminates, opens mycelia Ball discharge pipe, mycelium pellet is discharged from bacterium solution knockout drum;
When bacterium solution knockout drum long operational time causes bottom screen to block, leachate is reduced by efficiency, pass through backwash tube Filter screen is backwashed with clear water, recovers its water flowing performance, the waste water after backwash is together with the mycelia rinsed out on filter screen From mycelium pellet discharge pipe discharge system;
(3) the small mycelium and suspension in leachate are further removed in coagulating sedimentation tank, is specially:
Coagulant is added by the chemicals dosing plant being equipped with coagulating sedimentation tank, opens agitating device, coagulant is fast with leachate Speed mixing, the coagulating time is 20~40min;After coagulating terminates, agitating device is closed, into precipitation process, is stood After 30~60min, precipitation process terminates, and supernatant is sent into leaching tank by the 3rd delivery pipe, coagulating sedimentation pot bottom sinks Slag is discharged into the further dewater treatment of plate and frame filter press by sediment outlet;
(4) make red mud that acidolysis Leach reaction and the mud liquid separation process of metal ion occur with leachate in leaching tank, specifically For:
After leachate enters in leaching tank, red mud powder is added into pipe by red mud and added in leaching tank, red mud powder is according to quality Dosage be leaching tank in leachate quality 1~10%;Agitating device is opened, red mud powder is well mixed with leachate, Acidolysis Leach reaction carries out 6~10h;Acidolysis Leach reaction terminates, and closes agitating device, system enters mud liquid separation process, quiet 90~120min is put, the supernatant on leaching tank top is the leachate of metal ion, and bottom is the red mud residue after leaching;
Metal ion leachate is discharged from the leachate discharge pipe of leaching pot sidewall, and further recovery precious metal is first after collection Element;Red mud residue is discharged from the red mud residue pipe of leaching pot bottom, is directly recycled.
A kind of 5. method of the contactless bioleaching red mud of batch as claimed in claim 4, it is characterised in that step (1) spore Aspergillus niger spore concentration is 1 × 10 in sub- suspension7~1 × 108Individual/mL;
The sterilising conditions of culture medium are 115~125 DEG C, 102.5~105kPa sterilizings, 25~35min;The solvent of culture medium is to go Ionized water, its composition are according to mass concentration:Sucrose 5~15%, yeast extract 0.01~0.02%, beef extract 0.01~ 0.02%th, KNO30.02~0.05%;
Ferment tank parameter is arranged to:32~35 DEG C, 2.5~2.8mg/L of dissolved oxygen, 120~150r/ of mixing speed of temperature min。
A kind of 6. method of the contactless bioleaching red mud of batch as claimed in claim 4, it is characterised in that zymotic fluid from Time control into bacterium solution knockout drum to final all outflows bacterium solution knockout drum is in 240min.
7. a kind of method of the contactless bioleaching red mud of batch as claimed in claim 4, it is characterised in that step (3) is stored up Coagulant in medicinal cupping is polyacrylamide solution, and solvent is water, and the mass concentration of polyacrylamide is 3~5%, and coagulant is pressed Dosage according to volume is 0.05~0.1% of leachate cumulative volume in coagulating sedimentation tank.
8. a kind of method of the contactless bioleaching red mud of batch as claimed in claim 4, it is characterised in that in step (4) The red mud powder is that 60~100 mesh sieves are crossed after red mud is dried.
CN201711226410.8A 2017-11-29 2017-11-29 Device and method for leaching red mud from batch non-contact organisms Active CN107739824B (en)

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CN113582485A (en) * 2021-07-14 2021-11-02 浙江大学 Bioleaching method and equipment for separating acid production and heavy metal removal process
CN114196833A (en) * 2021-12-17 2022-03-18 中南大学 Method for promoting leaching of valuable metals in red mud by using sulfur oxidation of acidophilic microorganisms
CN115818912A (en) * 2022-11-01 2023-03-21 中南大学 Method for biological dealkalization of red mud by coupling microbial fermentation acid production with red mud

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CN115818912A (en) * 2022-11-01 2023-03-21 中南大学 Method for biological dealkalization of red mud by coupling microbial fermentation acid production with red mud

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