CN107731551B - A method of high-quality carbon electrode is manufactured using laser etching techniques rapid, high volume - Google Patents

A method of high-quality carbon electrode is manufactured using laser etching techniques rapid, high volume Download PDF

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Publication number
CN107731551B
CN107731551B CN201711136458.XA CN201711136458A CN107731551B CN 107731551 B CN107731551 B CN 107731551B CN 201711136458 A CN201711136458 A CN 201711136458A CN 107731551 B CN107731551 B CN 107731551B
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electrode
phenolic resin
laser
carbon electrode
curing agent
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CN107731551A (en
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陶胜洋
刘峻伯
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Dalian University of Technology
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Dalian University of Technology
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G11/00Hybrid capacitors, i.e. capacitors having different positive and negative electrodes; Electric double-layer [EDL] capacitors; Processes for the manufacture thereof or of parts thereof
    • H01G11/22Electrodes
    • H01G11/30Electrodes characterised by their material
    • H01G11/32Carbon-based
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G11/00Hybrid capacitors, i.e. capacitors having different positive and negative electrodes; Electric double-layer [EDL] capacitors; Processes for the manufacture thereof or of parts thereof
    • H01G11/84Processes for the manufacture of hybrid or EDL capacitors, or components thereof
    • H01G11/86Processes for the manufacture of hybrid or EDL capacitors, or components thereof specially adapted for electrodes
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/13Electrodes for accumulators with non-aqueous electrolyte, e.g. for lithium-accumulators; Processes of manufacture thereof
    • H01M4/139Processes of manufacture
    • H01M4/1393Processes of manufacture of electrodes based on carbonaceous material, e.g. graphite-intercalation compounds or CFx
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Carbon And Carbon Compounds (AREA)
  • Battery Electrode And Active Subsutance (AREA)

Abstract

The present invention provides a kind of methods for manufacturing high-quality carbon electrode using laser etching techniques rapid, high volume, with macromolecular water-soluble phenolic resin, alkaline curing agent, laser marking machine and smearable conductive substrates.The present invention reduces electrode preparation time, time cost is substantially reduced, and raw materials used price is extremely cheap, preparation method is simple.Carbon electrode prepared by the present invention is practically free of any impurity, is the porous carbon structure of high-purity.Laser ablation can choose diversified figure, different mark speed and power, and then can change the cyclic voltammetry curve of electrode, and the carbon electrode of the electrode that the property of can choose preparation needs, preparation has good spike potential poor.It due to the flow behavior before macromolecular water-soluble phenolic resin curing, can be cured in the substrate of any materials, and the phenolic resin film after solidifying also has certain flexibility, this provides possibility to prepare flexible electrode circuit.

Description

A method of high-quality carbon electrode is manufactured using laser etching techniques rapid, high volume
Technical field
The present invention relates to a kind of methods that rapid, high volume prepares high-quality carbon electrode, and in particular to uses macromolecular water-soluble phenolic aldehyde Resin, alkaline curing agent, laser marking machine and arbitrarily can be applied conductive substrates.
Background technique
Electrode is the core of electrochemical field, and the material for being usually used in making electrode has platinum, gold, carbon, mercury etc..Wherein platinum electrode As a kind of most common electrode material, there is chemical property to stablize, hydrogen overpotential is small, and the platinum of high-purity is easy to get, and holds The advantages that easy processing.But the low mutability of the mechanical strength of platinum electrode, and price is very expensive.The metal material the same for same platinum For material gold, the disadvantage as solid electrode maximum is exactly that hardness is lower, it is difficult to effectively be encapsulated, i.e. electrode fabrication fiber crops It is tired, and golden material construction is also costly.And mercury electrode is since itself is easy to dissolve, so being not suitable for being used to observe in electrolyte to change Close the oxidation reaction of object.In conclusion metal electrode generally has at high price, difficult problem is made.Therefore, electric conductivity compared with Good, the stable carbon of chemical property is just widely used for substitution noble metal and uses as electrode material.Glass-carbon electrode is using most wide General carbon electrode, but require before each use of glass-carbon electrode by polishing cleaning and activation process repeatedly.Wherein appoint What step goes wrong, and can all influence the reproducibility of electrochemical process.Meanwhile in polishing cleaning process, need to consume a large amount of Manpower and material resources, such as use the grinding agents such as a large amount of aluminium oxide and acidic activated electrolyte.Polishing cleaning electrode is consumed Time occupied the significant portion in electro-chemical test.Meanwhile its price of the glass-carbon electrode of commercialization is still not cheap enough, Especially in being chemically modified electrode testing procedure, it is difficult to carry out more electrode control experiments of big batch.
There is the problems such as above manufacture is difficult, expensive, reproducibility is low for traditional electrode, develops a kind of rapid, high volume It prepares electrode material and the technology for solving traditional electrode disadvantage is particularly important.The chemical cooperated reaction process of laser-is international On new development in recent years manufacture functional material important means, can be used for manufacturing various electrochemical capacitances and battery material.And swash The hot corrasion of light can be combined with the heat chemistry transition process of polymer, form the glassy state carbon materials with porous structure Material.Therefore, the laser of suitable presoma and suitable power and wavelength is selected, then may be with excellent by polymer conversion The carbon electrode of chemical property.
Summary of the invention
The object of the present invention is to provide a kind of methods for preparing high-quality carbon electrode using laser etching techniques rapid, high volume.
Technical solution of the present invention:
A method of high-quality carbon electrode being manufactured using laser etching techniques rapid, high volume, steps are as follows:
(1) curing agent is dissolved in ethyl alcohol, ultrasound stirs curing agent and water soluble polymer phenolic resin to abundant dissolution It mixes to be uniformly mixed;Wherein, curing agent accounts for the 3%~30% of water soluble polymer PF resin concentration;
(2) phenolic resin containing curing agent is applied in conductive substrates, and is allowed to apply and puts down, film thickness is 20~300 Micron;Under the conditions of not destroying the temperature of phenolic resin characteristic, it is abundant to be allowed to solidification for dry solidification;
(3) the macromolecule phenolic resin film after solidification is placed under laser marking machine, selects suitable laser power and figure Shape carries out laser ablation.
The mark speed that the laser marking machine is selected is 0~4000mm/s, laser power is 0~100%, frequency is 1~20KHZ;The high-quality carbon electrode of high-purity is obtained after etching.
The curing agent is alkali compounds, specially methenamine, sodium carbonate, ammonium hydroxide, sodium hydroxide or triethylamine.
Effect and benefit of the invention: the present invention prepares electrode using laser ablation, to industrialize a large amount of fast and low-costs The high-quality carbon electrode for preparing provide a kind of general method of feasibility.One, it The present invention reduces electrode preparation time, drops significantly Low time cost, and raw materials used price is extremely cheap, and preparation method is simple.Two, carbon electrode prepared by the present invention is several Any impurity is not contained, is the porous carbon structure of high-purity, and porous carbon includes micropore, mesoporous and macropore.Three, laser incising Erosion can choose diversified figure, different mark speed and power, and then can change the cyclic voltammetry curve of electrode, The carbon electrode of the electrode that the property of can choose preparation needs, preparation has good spike potential poor, about 60~80mv or so.Four, by Flow behavior before macromolecular water-soluble phenolic resin curing can be cured in the substrate of any materials, such as: wood Plate, metal, oxidation film etc., and the phenolic resin film after solidifying also has certain flexibility, this is prepares flexible electrode circuit Provide possibility.
Detailed description of the invention
Fig. 1 is flexible graphite substrate carbon electrode schematic diagram.
In figure: 1 flexible graphite substrate (does not smear phenolic resin);2 phenolic resin films: the porous carbon electrodes of 3 laser ablations.
Specific embodiment
Below in conjunction with attached drawing and technical solution, further the present invention will be described in detail.
A method of high-quality carbon electrode is prepared using laser etching techniques rapid, high volume, the specific steps are as follows:
Embodiment 1
(1) CorelDRAW software design electrode pattern is used.
(2) water soluble phenol resin 5.66g is weighed, takes 0.453g methenamine in a small amount of ethyl alcohol, ethyl alcohol will be dissolved in Methenamine is mixed with phenolic resin, and it is abundant that stirring is allowed to mixing for 10 minutes.
(3) flexible conducting substrate is produced.Compressed graphite paper is adhered on the flexible heat resistant plastic foil with glue.Then will (2) the water soluble polymer phenolic resin containing urotropine firming agent prepared is uniformly applied on graphite paper, film thickness It is 50 microns.
(4) the graphite-based bottom plate for being coated with water soluble polymer phenolic resin is put into baking oven, 80 degrees Celsius of dryings 12 are small When, it is cured to phenolic resin sufficiently in conductive substrates.
(5) the graphite substrate of the phenolic resin after solidification is placed in laser marking to write down, is using mark speed 300mm/s, power 30%, frequency 15KHZ laser carry out laser ablation, obtain the high-quality carbon electrode of spike potential difference 73mv.
Embodiment 2
(1) CorelDRAW software design electrode pattern is used.
(2) water soluble phenol resin 7.06g is weighed, takes 0.565g triethylamine in a small amount of ethyl alcohol, the three of ethyl alcohol will be dissolved in Ethamine is mixed with phenolic resin, and it is abundant that stirring is allowed to mixing for 15 minutes.
(3) polymer graphite conductive paper is adhered in the PET plastic substrate with glue.Then containing (2) preparation The water soluble polymer phenolic resin of triethylamine curing agent is uniformly applied on graphite paper, and film thickness is 75 microns.
(4) the graphite-based bottom plate for being coated with water soluble polymer phenolic resin is placed in oven and dried solidification, 70 degrees Celsius It is 18 hours dry, it is cured to phenolic resin sufficiently in conductive substrates.
(5) the graphite substrate of the phenolic resin after solidification is placed in laser marking to write down, is using mark speed 400mm/s, power 35%, frequency 20KHZ laser carry out laser ablation, obtain the high-quality carbon electrode of spike potential difference 80mv.
(6) step (5) are repeated and sets the flow work for laser marking machine, conductive substrates are placed in roller transfer band On, it can the high-quality carbon electrode of rapid, high volume manufacture.

Claims (1)

1. a kind of method for manufacturing high-quality carbon electrode using laser etching techniques rapid, high volume, which is characterized in that steps are as follows:
(1) curing agent is dissolved in ethyl alcohol, ultrasound to abundant dissolution, by curing agent and the stirring of water soluble polymer phenolic resin with It is uniformly mixed;Wherein, curing agent accounts for the 3%~30% of water soluble polymer PF resin concentration;
(2) phenolic resin containing curing agent is applied in conductive substrates, and is allowed to apply and puts down, film thickness is 20~300 microns; Under the conditions of not destroying the temperature of phenolic resin characteristic, it is abundant to be allowed to solidification for dry solidification;
(3) the macromolecule phenolic resin film after solidification is placed under laser marking machine, select suitable laser power and figure into Row laser ablation;
The curing agent is sodium carbonate, ammonium hydroxide, sodium hydroxide or triethylamine;
The mark speed that the laser marking machine is selected is 0~4000mm/s, laser power is 0~100%, frequency be 1~ 20KHZ;The high-quality carbon electrode of high-purity is obtained after etching.
CN201711136458.XA 2017-11-16 2017-11-16 A method of high-quality carbon electrode is manufactured using laser etching techniques rapid, high volume Active CN107731551B (en)

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Publication number Priority date Publication date Assignee Title
CN111217351B (en) * 2018-11-26 2022-11-08 中国科学院大连化学物理研究所 Method for preparing magnetic porous carbon by laser ablation method
CN110518256A (en) * 2019-08-06 2019-11-29 大连理工大学 A method of it is composite porous using laser pyrolysis rapid, high volume manufacture high-test metal/carbon
CN112723855B (en) * 2019-10-14 2022-03-04 武汉大学 Laser engraving preparation method and application of graphene-ceramic composite electrode array
CN111354576B (en) * 2020-03-03 2022-05-17 华东理工大学 Fabric-based flexible supercapacitor and manufacturing method thereof
CN112349914A (en) * 2020-10-26 2021-02-09 深圳大学 Carbon sponge electrode for vanadium redox flow battery, preparation method and battery

Citations (3)

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Publication number Priority date Publication date Assignee Title
CN1393397A (en) * 2001-07-02 2003-01-29 中国科学院山西煤炭化学研究所 Process for preparing phenolic resin-carbon material used as negative electrode of Li-ion battery
CN105322224A (en) * 2014-07-29 2016-02-10 福特全球技术公司 Batteries prepared by spinning
CN106164018A (en) * 2014-02-13 2016-11-23 莫里斯兄弟控股有限公司 For the method manufacturing three-dimensional body

Patent Citations (3)

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Publication number Priority date Publication date Assignee Title
CN1393397A (en) * 2001-07-02 2003-01-29 中国科学院山西煤炭化学研究所 Process for preparing phenolic resin-carbon material used as negative electrode of Li-ion battery
CN106164018A (en) * 2014-02-13 2016-11-23 莫里斯兄弟控股有限公司 For the method manufacturing three-dimensional body
CN105322224A (en) * 2014-07-29 2016-02-10 福特全球技术公司 Batteries prepared by spinning

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Title
Direct synthesis of graphitic mesoporous carbon from green phenolic resins exposed to subsequent UV and IR laser irradiations;Mihai Sopronyi等;《Scientific RepoRts》;20161221;第6卷;第1-13页

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