CN107731372A - Antistatic shielding data cable - Google Patents

Antistatic shielding data cable Download PDF

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Publication number
CN107731372A
CN107731372A CN201710545344.4A CN201710545344A CN107731372A CN 107731372 A CN107731372 A CN 107731372A CN 201710545344 A CN201710545344 A CN 201710545344A CN 107731372 A CN107731372 A CN 107731372A
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CN
China
Prior art keywords
layer
teflin tape
insulated wire
cable
metal screen
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201710545344.4A
Other languages
Chinese (zh)
Inventor
王惠兵
陆春良
陈夏裕
高飞
张博
杨晓平
吴振远
吕秀云
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Jiangsu Hengtong Wire and Cable Technology Co Ltd
Original Assignee
Jiangsu Hengtong Wire and Cable Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Jiangsu Hengtong Wire and Cable Technology Co Ltd filed Critical Jiangsu Hengtong Wire and Cable Technology Co Ltd
Priority to CN201710545344.4A priority Critical patent/CN107731372A/en
Publication of CN107731372A publication Critical patent/CN107731372A/en
Pending legal-status Critical Current

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/04Flexible cables, conductors, or cords, e.g. trailing cables
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B11/00Communication cables or conductors
    • H01B11/02Cables with twisted pairs or quads
    • H01B11/06Cables with twisted pairs or quads with means for reducing effects of electromagnetic or electrostatic disturbances, e.g. screens
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/17Protection against damage caused by external factors, e.g. sheaths or armouring
    • H01B7/18Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring
    • H01B7/182Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring comprising synthetic filaments
    • H01B7/1825Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring comprising synthetic filaments forming part of a high tensile strength core
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/17Protection against damage caused by external factors, e.g. sheaths or armouring
    • H01B7/18Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring
    • H01B7/186Sheaths comprising longitudinal lapped non-metallic layers
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/17Protection against damage caused by external factors, e.g. sheaths or armouring
    • H01B7/18Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring
    • H01B7/1875Multi-layer sheaths

Landscapes

  • Insulated Conductors (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)

Abstract

The present invention discloses a kind of antistatic shielding data cable, its eight copper conductor units are twisted two-by-two forms the symmetrical insulated wire pair of first, second, third and fourth and each outer surface is surrounded with the first teflin tape, and the symmetrical insulated wire pair twist of first, second, third and fourth forms cable core together in the aramid fiber reinforcer outer surface;The vertical bag cable core outer surface of one second polytetrafluoroethylene floor, gap is filled with some cotton yarns between second polytetrafluoroethylene floor and the symmetrical insulated wire pair of first, second, third and fourth;Wire outer surface is surrounded with the 3rd teflin tape in metal screen layer, and this 3rd polytetrafluoroethylene (PTFE) belt winding direction is opposite with the cotton fiber line winding direction;One the 4th teflin tape is vertical to be wrapped in the metal screen layer outer surface;The superposition that 3rd teflin tape is wound in wire junction is placed.The invention enables slip is easily produced between cable core, metal screen layer and outer jacket in BENDING PROCESS, reduce stretching of the external force to cable, increase the service life.

Description

Antistatic shielding data cable
Technical field
The present invention relates to a kind of data cable, more particularly to a kind of antistatic shielding data cable.
Background technology
The structure of traditional shield type data cable is wrapped one layer of polyester belt to gathering by 4 groups of symmetric signal lines, then The wrapped one layer aluminium-plastic tape for being used to shield, outer layer extrusion PVC or other plastic covering layers.Symmetric signal is to being by two copper The insulated wire set that high-density polyethylene layer is coated with outside conductor forms.The specification that properties of product meet TIA/EIA568 will Ask.To solve electric property attenuation problem and electromagnetic interference problem under lower frequency, some product designs are in aluminium-plastic tape One layer of brass wire shielding of outer braid.For requiring mobile shield type data cable, the conductor of symmetric signal pair is replaced by more Root copper stranded conductor.The data cable of this kind of structure can ensure transmission performance in fixed laying and mobile occasion use.But It is in the environment of mechanical arm etc. frequently movement, environmental condition rather harsh, the performance reliability of such product cannot expire Foot requires, by the movement of hundreds of times, the problems such as conductor break, decay increase, interference free performance decline just occurs.In movement During, friction be present between insulation, between insulation and outer layer band, shielding, on the one hand easily produce electrostatic, cause signal Interference, while frequently rubbing can also cause the mechanical and physical performance of insulating materials to decline.In general mechanical arm can all require 10 The movement of more than ten thousand times, if the influence of the slip of cable core structure can not be solved, it is impossible to solve product endurance and shielding is stable The problem of property, the signal transmission demand of mechanical arm cannot be ensured.In this point, traditional cable structure is it is difficult to ensure that conform to Ask.
A kind of data cable how is designed, signal transmission guarantor during the type frequently reciprocating of more than 100,000 times can be ensured Card is stable, turns into the direction of those skilled in the art's effort.
The content of the invention
The present invention provides a kind of antistatic shielding data cable, and this antistatic shielding data cable coefficient of friction is small, soft Stretch-proof, produce without frictional static, it is frequently mobile after still can guarantee that constitutionally stable data cable, cable tensile strength carries High by 50%, counter-bending number lifts 300 ~ 500%, 10000 bending attenuation change values and is less than 2%.
To reach above-mentioned purpose, the technical solution adopted by the present invention is:A kind of antistatic shielding data cable, including:Eight Individual copper conductor unit and aramid fiber reinforcer, this copper conductor unit outer surface are coated with insulation polypropylene layer, the copper conductor unit The interior conduction formed including the aramid fiber positioned at center, by some the first copper conductors being twisted in aramid fiber outer surface Layer, it is twisted by some second copper conductors and forms outer conductor layer in inner conducting layer outer surface;
Eight copper conductor units are twisted form the symmetrical insulated wire pair of first, second, third and fourth and respective appearance two-by-two Face is surrounded with the first teflin tape, and the symmetrical insulated wire pair twist of first, second, third and fourth is together in the aramid fiber Reinforcer outer surface forms cable core;
The vertical bag cable core outer surface of one second polytetrafluoroethylene floor, second polytetrafluoroethylene floor and first, second, third And the 4th gap between symmetrical insulated wire pair be filled with some cotton yarns;
Some one metal wires are abreast wound in the second polytetrafluoroethylene floor outer surface and form metal screen layer, this metal screen Cover wire outer surface in layer and be surrounded with the 3rd teflin tape, this 3rd polytetrafluoroethylene (PTFE) belt winding direction and the cotton Single winding direction is opposite;
One the 4th teflin tape is vertical to be wrapped in the metal screen layer outer surface;
One external sheath layer is coated on the 3rd polytetrafluoroethylene floor outer surface;
The cotton fiber line is dredged and is around in the second polytetrafluoroethylene floor outer surface;
The superposition that 3rd teflin tape is wound in wire junction is placed;
The a diameter of 200D of aramid fiber reinforcer.
Because above-mentioned technical proposal is used, the present invention has following advantages compared with prior art:
1. the antistatic shielding data cable of the present invention, the symmetrical insulated wire of its first, second, third and fourth is to respective outer surface It is surrounded with the first teflin tape and is twisted and forms cable core, the vertical bag cable core outer surface of the second polytetrafluoroethylene floor, Frequently in BENDING PROCESS, overcome between the symmetrical insulated wire of first, second, third and fourth and respective copper conductor unit Distance and pitch change, so as to cause the change of electric property;And frequently in BENDING PROCESS, first, second, third Be surrounded with the first teflin tape to respective outer surface with the 4th symmetrical insulated wire, and the second polytetrafluoroethylene floor pass through it is vertical Symmetrical insulated wire pair of the packet mode cladding with four the first teflin tapes, because the first teflin tape and second gather Tetrafluoroethene layer has that coefficient of friction is low, intensity is high, corrosion-resistant, good insulation preformance, and the coefficient of friction of the band is 0.04, is mesh The minimum material of coefficient of friction in preceding solid material, and being coated before metal screen layer by way of vertical bag, reduce due to around The increase of frictional force caused by being overlapped caused by pack arrangement so that the structural change of cable core is preferably minimized when being frequently bended; Do not allow to be also easy to produce electrostatic secondly as reducing frictional force and teflin tape, greatly reduce the generation of electrostatic yet, raising property Can reliability and security.
2. the antistatic shielding data cable of the present invention, the vertical bag cable core outer surface of its second polytetrafluoroethylene floor is described Gap is filled with some cotton yarns between second polytetrafluoroethylene floor and the symmetrical insulated wire pair of first, second, third and fourth, if Dry one metal wire is abreast wound in the second polytetrafluoroethylene floor outer surface and forms metal screen layer, in this metal screen layer Wire outer surface is surrounded with the 3rd teflin tape, this 3rd polytetrafluoroethylene (PTFE) belt winding direction and the cotton fiber line Winding direction is wrapped in the metal screen layer outer surface on the contrary, one the 4th teflin tape is vertical;When on the one hand ensureing bending, gold Category silk has enough shift positions to cause to break without producing stretching, while is easier to slide without producing between adjacent wire Electrostatic interference, the structure both can guarantee that the pliability of cable, also ensure that the shield effectiveness after being frequently bended;On the other hand, its Avoid in the reciprocating motion of cable, produce electrostatic interference between oversheath and screen layer wire, improve electric property;Together When, the performance comparision of teflin tape is soft, smooth, does not interfere with the pliability of cable, and smooth surface causes curved Slip is easily produced during song between cable core, metal screen layer and outer jacket, reduces stretching of the external force to cable, extends and use Life-span.
3. the antistatic shielding data cable of the present invention, its copper conductor unit includes the aramid fiber positioned at center, by some Root is twisted the inner conducting layer in the first copper conductor composition of aramid fiber outer surface, is twisted by some second copper conductors and is led in interior Electric layer outer surface forms outer conductor layer, improves tensile strength, ensure that aramid fiber in the steady of construction of cable center It is fixed;The symmetrical insulated wire pair twist of first, second, third and fourth forms cable core together in an aramid fiber reinforcer outer surface;It ensure that electricity Cable structure is stable so that the tensile strength of product improves 50%, and counter-bending number lifts 300 ~ 500%, 10000 bending decay Changing value is less than 2%.
4th, the shielding data cable of the suitable alternating bending of the present invention, its cable core stranding direction, cushion winding direction, shielding Layer direction is successively on the contrary, form relatively parallel disc, the phase that is unlikely to be embedded in internal layer in bending and influences between different coverings To sliding, so as to reduce the pulling force of cable core, bending resistance is improved.Different polytetrafluoroethylene (PTFE) band lapping directions and internal layer Stranding or wire winding direction are on the contrary, can ensure the rounding of structure.So that the force of sliding friction of different interlayers is reduced to most It is small, destruction when reducing cable bend to the construction of cable, so as to improve bend performance, attenuation change when reduction is frequently bended Rate.
Brief description of the drawings
Accompanying drawing 1 is the antistatic shielding data cable structural representation of the present invention;
Accompanying drawing 2 is present invention buffering sliding layer and metal screen layer structural representation;
Accompanying drawing 3 is A-A cross-sectional views in accompanying drawing 2;
Accompanying drawing 4 is wire of the present invention and the 3rd polytetrafluoroethylene (PTFE) Rotating fields schematic diagram;
Accompanying drawing 5 is copper conductor cellular construction schematic diagram of the present invention.
In the figures above:1st, copper conductor unit;2nd, insulate polypropylene layer;3rd, the first symmetrical insulated wire pair;4th, second is symmetrical Insulated wire pair;5th, the 3rd symmetrical insulated wire pair;6th, the 4th symmetrical insulated wire pair;7th, the first teflin tape;8th, cable core;9th, Two polytetrafluoroethylene floors;10th, cotton yarn;11st, aramid fiber reinforcer;12nd, the first copper conductor;13rd, wire;14th, metal screen layer; 15th, the 3rd polytetrafluoroethylene floor;16th, external sheath layer;17th, the second copper conductor;18th, aramid fiber;19th, the 4th polytetrafluoroethylene (PTFE) Band.
Embodiment
Below in conjunction with the accompanying drawings and embodiment the invention will be further described:
Embodiment:A kind of antistatic shielding data cable, including:Eight copper conductor units 1 and aramid fiber reinforcer 21, this copper conductor The outer surface of unit 1 is coated with insulation polypropylene layer 2, and the copper conductor unit 1 includes the aramid fiber 20 positioned at center, by some Root is twisted the inner conducting layer in the first copper conductor 12 composition of the outer surface of aramid fiber 20, is twisted by some second copper conductors 17 Outer conductor layer is formed in inner conducting layer outer surface;
Eight copper conductor units 1 be twisted two-by-two form the symmetrical insulated wire of first, second, third and fourth to 3,4,5,6 and Respective outer surface is surrounded with the first teflin tape 7, the symmetrical insulated wire of first, second, third and fourth is to 3,4, 5th, 6 it is twisted in the outer surface of aramid fiber reinforcer 21 formation cable core 8;
The vertical bag outer surface of cable core 8 of one second polytetrafluoroethylene floor 9, second polytetrafluoroethylene floor 9 and first, second, Third and fourth symmetrical insulated wire is filled with some cotton yarns 10 to gap between 3,4,5,6;
In frequently BENDING PROCESS, the symmetrical insulated wire of first, second, third and fourth and respective copper conductor unit are overcome The distance between and pitch change, so as to cause the change of electric property;And frequently in BENDING PROCESS, first, 2nd, the third and fourth symmetrical insulated wire is surrounded with the first teflin tape, and the second polytetrafluoroethylene (PTFE) to respective outer surface Layer is by indulging symmetrical insulated wire pair of the packet mode cladding with four the first teflin tapes, due to the first teflin tape Have that coefficient of friction is low, intensity is high, corrosion-resistant, good insulation preformance with the second polytetrafluoroethylene floor, the coefficient of friction of the band is 0.04, it is the material that coefficient of friction is minimum in current solid material, and coated before metal screen layer by way of vertical bag, subtract The increase of few frictional force caused by due to being overlapped caused by lapping structure so that the structural change drop of cable core when being frequently bended To minimum;Do not allow to be also easy to produce electrostatic secondly as reducing frictional force and teflin tape, greatly reduce the production of electrostatic yet It is raw, improve performance reliability and security;
Some one metal wires 13 are abreast wound in the outer surface of the second polytetrafluoroethylene floor 9 and form metal screen layer 14, this The outer surface of wire 13 is surrounded with the 3rd teflin tape 15 in metal screen layer 14, and this 3rd teflin tape 15 twines It is opposite with the cotton fiber line winding direction around direction;One the 4th teflin tape 19 is vertical to be wrapped in outside the metal screen layer 14 Surface;On the one hand ensure bending when, copper wire have enough shift positions without produce stretching cause to break, while wire 13 it Between be easier to slide without producing electrostatic interference, the structure both can guarantee that the pliability of cable, also ensure that after being frequently bended Shield effectiveness;On the other hand, avoid in the reciprocating motion of cable, electrostatic interference is produced between oversheath and screen layer, improve Electric property;Meanwhile the performance comparision of teflin tape is soft, smooth, the pliability of cable is not interfered with, it is smooth Surface, which easily to produce between cable core, metal screen layer and outer jacket in BENDING PROCESS, to be slided, and reduces external force to cable Stretching, increases the service life;
One external sheath layer 16 is coated on the outer surface of the 3rd polytetrafluoroethylene floor 15.The shape between metal screen layer and oversheath Into buffering, avoid in the reciprocating motion of cable, electrostatic interference is produced between oversheath and screen layer.Meanwhile polytetrafluoroethylene (PTFE) The performance comparision of band is soft, smooth, does not interfere with the pliability of cable, passes through technology controlling and process during sheathing, smooth Surface easily to produce slip between cable core and sheath in BENDING PROCESS, reduces external force and copper conductor and tinned copper wire are woven The stretching of layer, increases the service life.
Above-mentioned cotton fiber line is dredged and is around in the outer surface of the second polytetrafluoroethylene floor 9.
Performance test data is as shown in table 1:
Table 1
The above embodiments merely illustrate the technical concept and features of the present invention, and its object is to allow person skilled in the art's energy Solution present disclosure much of that is simultaneously implemented according to this, and it is not intended to limit the scope of the present invention.It is all spiritual according to the present invention The equivalent change or modification that essence is made, should all be included within the scope of the present invention.

Claims (1)

  1. A kind of 1. antistatic shielding data cable, it is characterised in that:Including:Eight copper conductor units(1)With aramid fiber reinforcer (11), this copper conductor unit(1)Outer surface is coated with insulation polypropylene layer(2), the copper conductor unit(1)Including positioned at center Aramid fiber(18), be twisted in aramid fiber by some(18)First copper conductor of outer surface(12)The interior conduction of composition Layer, by some second copper conductors(17)It is twisted and forms outer conductor layer in inner conducting layer outer surface;
    Eight copper conductor units(1)It is twisted two-by-two and forms the symmetrical insulated wire pair of first, second, third and fourth(3、4、5、 6)And each outer surface is surrounded with the first teflin tape(7), the symmetrical insulated wire of first, second, third and fourth It is right(3、4、5、6)It is twisted in the aramid fiber reinforcer(11)Outer surface forms cable core(8);
    One second polytetrafluoroethylene floor(9)The vertical bag cable core(8)Outer surface, second polytetrafluoroethylene floor(9)With first, Second, third and the 4th symmetrical insulated wire pair(3、4、5、6)Between gap be filled with some cotton yarns(10);
    Some one metal wires(13)Abreast it is wound in second polytetrafluoroethylene floor(9)Outer surface forms metal screen layer (14), this metal screen layer(14)Middle wire(13)Outer surface is surrounded with the 3rd teflin tape(15), this trimerization Tetrafluoroethene band(15)Winding direction is opposite with a cotton fiber line winding direction;
    One the 4th teflin tape(19)It is vertical to be wrapped in the metal screen layer(14)Outer surface;
    One external sheath layer(16)It is coated on the 3rd polytetrafluoroethylene floor(15)Outer surface;The cotton fiber line dredge be around in it is described Second polytetrafluoroethylene floor(9)Outer surface;
    3rd teflin tape(15)It is wound in wire(13)The superposition of junction is placed;
    The aramid fiber reinforcer(11)A diameter of 200D.
CN201710545344.4A 2014-05-22 2014-05-22 Antistatic shielding data cable Pending CN107731372A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201710545344.4A CN107731372A (en) 2014-05-22 2014-05-22 Antistatic shielding data cable

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN201710545344.4A CN107731372A (en) 2014-05-22 2014-05-22 Antistatic shielding data cable
CN201410219253.8A CN104036870B (en) 2014-05-22 2014-05-22 Counter-bending soft type data transfer cable

Related Parent Applications (1)

Application Number Title Priority Date Filing Date
CN201410219253.8A Division CN104036870B (en) 2014-05-22 2014-05-22 Counter-bending soft type data transfer cable

Publications (1)

Publication Number Publication Date
CN107731372A true CN107731372A (en) 2018-02-23

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ID=51467609

Family Applications (4)

Application Number Title Priority Date Filing Date
CN201710545367.5A Pending CN107731373A (en) 2014-05-22 2014-05-22 Shield type data cable
CN201710545344.4A Pending CN107731372A (en) 2014-05-22 2014-05-22 Antistatic shielding data cable
CN201710545374.5A Pending CN107731374A (en) 2014-05-22 2014-05-22 Low friction high strength flexible cable
CN201410219253.8A Active CN104036870B (en) 2014-05-22 2014-05-22 Counter-bending soft type data transfer cable

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Application Number Title Priority Date Filing Date
CN201710545367.5A Pending CN107731373A (en) 2014-05-22 2014-05-22 Shield type data cable

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Application Number Title Priority Date Filing Date
CN201710545374.5A Pending CN107731374A (en) 2014-05-22 2014-05-22 Low friction high strength flexible cable
CN201410219253.8A Active CN104036870B (en) 2014-05-22 2014-05-22 Counter-bending soft type data transfer cable

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Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2018027534A1 (en) * 2016-08-09 2018-02-15 广州市雷曼兄弟电子科技有限公司 Data line
CN108461183A (en) * 2018-02-28 2018-08-28 深圳讯道实业股份有限公司 A kind of super soft robot arm cable and its processing method
CN109741873A (en) * 2019-02-27 2019-05-10 芜湖鼎汉轨道交通装备有限公司 A kind of reinforced high temperature power cable of braiding
CN111224305B (en) * 2020-01-13 2022-12-06 上海申远高温线有限公司 Joint method for teflon lapped insulating wire lapping tape

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CN101562062A (en) * 2009-06-01 2009-10-21 宝胜科技创新股份有限公司 Anti-torsion data power composite cable and manufacturing method thereof
CN202275632U (en) * 2011-10-20 2012-06-13 天津六〇九电缆有限公司 High-strength, high temperature-resistant and high-speed data transmission cable
CN202549338U (en) * 2012-03-13 2012-11-21 广州凯恒特种电线电缆有限公司 Three-core twisted wire cable with shielding and sheath for aerospace
CN203444809U (en) * 2013-07-10 2014-02-19 江苏亨通线缆科技有限公司 Category-7 data transmission cable for ships

Also Published As

Publication number Publication date
CN104036870A (en) 2014-09-10
CN107731374A (en) 2018-02-23
CN107731373A (en) 2018-02-23
CN104036870B (en) 2017-08-25

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