CN107728588A - A kind of intelligence manufacture and quality detecting system and method - Google Patents
A kind of intelligence manufacture and quality detecting system and method Download PDFInfo
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- CN107728588A CN107728588A CN201710739786.2A CN201710739786A CN107728588A CN 107728588 A CN107728588 A CN 107728588A CN 201710739786 A CN201710739786 A CN 201710739786A CN 107728588 A CN107728588 A CN 107728588A
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM]
- G05B19/41865—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM] characterised by job scheduling, process planning, material flow
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/06—Resources, workflows, human or project management; Enterprise or organisation planning; Enterprise or organisation modelling
- G06Q10/063—Operations research, analysis or management
- G06Q10/0631—Resource planning, allocation, distributing or scheduling for enterprises or organisations
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/20—Administration of product repair or maintenance
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q50/00—Systems or methods specially adapted for specific business sectors, e.g. utilities or tourism
- G06Q50/04—Manufacturing
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/32—Operator till task planning
- G05B2219/32252—Scheduling production, machining, job shop
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/30—Computing systems specially adapted for manufacturing
Abstract
The present invention relates to a kind of intelligence manufacture and quality detecting system and method, including：User job interface, for showing that job information instructs operating personnel to operate the task that fulfils assignment；Material information identification module, for reading material data information；Projection module, for the job information corresponding to job task to be projected to user job interface；Identification module, for identifying Collecting operation process data information and job result data message；Software computing flat, work data feedback of the information is visualized corresponding to job task to projection module and for being compared the standard operation data message of operation process data information and job result data message and storage and judging whether operation quality meets standard operation requirement for generating or transferring.The present invention can realize that the visualizing of the contents such as component processing, assembling manufacturing, maintenance maintenance, interactionization projection are instructed, and realize the synchronous quick detection of crudy, effectively increase the intelligent level of production, reduce production cost and training cost.
Description
Technical field
The present invention relates to a kind of intelligence manufacture and quality detecting system and method, belongs to visualization manufacture and monitoring technology neck
Domain.
Background technology
Existing processing and manufacturing technology, installations and facilities installing engineering, equipment maintenance maintenance work, are required for producers
Experience or scene browse task instruction document and carry out production maintenance activity, not only operating efficiency is low, influences manufacturing schedule,
It is also higher to the competency profiling of producers, it is necessary to which producers are familiar with operating process, skilled operation field apparatus, it is also necessary to it is right
Manufactured product is very familiar, and this can also bring huge operating pressure in a short time to producers, is manufacturing and was detecting
Frequency of being slipped up in journey is higher, causes production cost to increase, while can also increase the training cost of producers.
The content of the invention
Main dissatisfied technical problem certainly of the invention is to provide a kind of intelligent level that can effectively improve production, improves
Operating efficiency, reduce production cost and the intelligence manufacture and quality detecting system and method for training cost.
To achieve the above object, the technical scheme is that：
A kind of intelligence manufacture and quality detecting system, including：User job interface, for showing that job information instructs operation
Human users fulfil assignment task, and the job information includes material data information, visualization work data information, to operation matter
Measure the result data information of detection；Material information identification module, for reading material data information；Projection module, for that will make
The job information corresponding to industry task is projected to user job interface；Identification module, for identifying Collecting operation process data
Information and job result data message；Software computing flat, for generating or transferring operation according to the material data information of reading
Visualization work data feedback of the information is to projection module corresponding to task；It is additionally operable to the operation process data for gathering identification module
Information and job result data message compare with the standard operation data message stored, judge operation quality according to comparative result
Whether meet standard operation requirement and generate the result data information to operation quality detection.
Further, the material information identification module is RFID and NFC radio-frequency devices, is correspondingly installed on material
Electronic tag, the electronic tag is built with RFID and NFC chip.
Further, the identification module includes device for visual identification and scanning means.
Further, the device for visual identification includes one or more industry camera, and the scanning means is
Laser scanning device or radar scanner.
Further, the visualization work data information includes operation process visible data information, product visualization number
It is believed that breath, displacement correction matched data information.
Further, the projection module is projector, and the projector is fixedly mounted on fixed support or rocker-arm support
On.
Further, the material information identification module, identification module and projection module integrated installation are in a housing.
The present invention another technical scheme be：
A kind of intelligence manufacture and quality determining method, comprise the following steps：
A, material data information is read；
B, generated as software computing flat according to material data information or visualize operation number corresponding to transferring job task
It is believed that breath feeds back to projection module, and projects to user job interface, operating personnel are instructed to fulfil assignment task.
C, by identification module Collecting operation process data information and job result data message, and software calculating is fed back to
Platform, by software computing flat by the operation process data information of identification and job result data message and the standard operation of storage
Data message compares, and judges whether operation quality meets standard operation requirement and generate to examine operation quality according to comparative result
The result data information of survey.
Further, in step C, after judgement, the job result for not meeting job requirements is distinguished by different colours
It has been shown that, and projected operation control information to user job interface by projection module.
Further, in step C, the process of multilevel iudge is the operation process data information and job result that will be collected
Data message and product design or processing and assembling guiding book, three-dimensional of content progress for repairing maintenance process operation guiding book
With analysis, operation quality is judged and forms visible data information.
In summary, a kind of intelligence manufacture provided by the invention and quality detecting system and method, it is possible to achieve part adds
The visualizing of the contents such as work, assembling manufacturing, maintenance maintenance, interactionization projection are instructed, and realize the synchronous quick detection of crudy,
Processing, manufacture, the efficiency of maintenance operation and process and assemble precision are effectively increased, improves the intelligent level of production, reduces life
Produce cost and training cost.Present invention could apply to manufacturing field it is site-assembled visualization instruct, workmanship demarcation and
The fields such as crudy detection, product repairing maintenance task instruction.
Brief description of the drawings
Fig. 1 is present system structural representation；
Fig. 2 is projection arrangement structural representation of the present invention；
Fig. 3 is present system workflow diagram.
As shown in Figure 1 to Figure 3, user job interface 1, material information identification module 2, projection module 3, identification module 4 are soft
Part calculating platform 5, housing 6.
Embodiment
The present invention is described in further detail with embodiment below in conjunction with the accompanying drawings：
As depicted in figs. 1 and 2, a kind of intelligence manufacture and quality detecting system provided by the invention, are used for but are not limited only to
The operations such as production and processing manufacture, assembling, maintenance maintenance.System includes：User job interface 1, material information identification module 2, throw
Shadow module 3, identification module 4, software computing flat 5.
User job interface 1, for showing that job information instructs operating personnel's being processed step by step, assembles, repairs
Work, is finally completed job task.
Job information includes material data information, visualization work data information, the result data to operation quality detection
Information etc..Wherein, material data information includes the design data of product, processing and manufacturing work data, assembling integrated data, maintenance
Maintenance data etc..Visualizing work data information includes operation process visible data information, product visible data information, position
Shift correction matched data information etc..User job interface 1 can be mounted in the curtain in front of operative position, can also directly project
To workpiece, frock and equipment.
Material information identification module 2, for reading material data information.In the present embodiment, preferred feed information identification mould
Block 2 is RFID and NFC radio-frequency devices, is correspondingly provided with electronic tag on material, electronic tag built with RFID and
NFC chip.The digital information content in the fields such as material, processing, assembling, maintenance, maintenance is identified with electronic tag.By wireless
Device data information on radio-frequency unit reading electronic labels, and trigger projection module 3.Material information identification module 2 can be with
AR augmented reality modules are set, identify material resemblance and material Quick Response Code to read material data information.
Projection module 3, for job information corresponding to job task to be projected to user job interface 1, instruct operation people
Member carries out related operation, including process, assemble, the selection of the guiding book of maintenance process, process operation policy paper, frock tool makes
Result detected with explanation and the operation quality to after the completion of etc. is all projected to user job interface 1.
Projection module 3 includes the content such as projection optical module and image positioning rectification module, realizes that figure accurate projection is determined
Position.Projection module 3 is projector, and projector can be fixedly mounted on fixed support, can also be arranged on rocker-arm support,
To facilitate operating personnel suitably to adjust according to job position the installation site of projector, ensure drop shadow effect, meet processing, dress
Match somebody with somebody, overhaul the location application demand of station.
Identification module 4, for identifying Collecting operation process data information and job result data message.In the present embodiment,
It is preferred that identification module 4 includes device for visual identification and scanning means.Device for visual identification includes one or more industry
Camera, device for visual identification can also set AR augmented reality identification modules.Scanning means uses laser scanning device or thunder
Up to scanning means.
Device for visual identification and scanning means pass through visual identity and scanning collection operation process in real time in operation process
Data, the Collecting operation result data after the end of job, this operation process data and job result data are three-dimensional data, such as
In mechanical processing process, the distance, processing that material, cutter move forward and backward in material process are reflected by three-dimensional data
Product size afterwards etc..
As shown in Fig. 2 in the present embodiment, by material information identification module 2, identification module 4 and the integrated installation of projection module 3
In a housing 6, if integrated installation is in the housing 6 of a projector, operating personnel's operation is facilitated to use.
Software computing flat 5, for generated according to the material data information of reading or corresponding to transferring job task it is visual
It is turned into industry data message and feeds back to projection module 3, visualization work data information is projected to user job interface 1, instructs behaviour
Make personnel to operate step by step, be finally completed job task.
Software computing flat 5 is additionally operable to the operation process data information for gathering identification module 4 and job result data letter
Breath carries out record analysis, is compared with the standard operation data message of the appointment task of storage, is analyzed and judged according to comparative result
Whether processing, assembling, the quality results of maintenance meet standard operation requirement, and the result data that will be detected simultaneously to operation quality
Feedback of the information is projected to user job interface 1 to projection module 3.In the present embodiment, in order to more effectively instruct operation, to not
Meet the processing, assembling, maintenance result of mission requirements, processing, assembling, the workpiece of maintenance or frock are projected to by different colours
On instrument, allow what staff was apparent to pick out processing, assembling, maintenance problem, to correct a mistake promptly or error.
Software computing flat 5 is the computing platform of whole system, and the software for editing of system, not only supports that operation is visual
Change, AR augmented reality applications, also support the software interface applications such as Unity, Catia, Composer.Software computing flat 5 can be with
It is Intelligent flat computer or computer, is the display terminal and software interactive operation interface of this system, by operating tablet personal computer
Or computer, action and job step can be selected.
As shown in figure 3, the method for manufacture and quality testing is described below in detail, specifically comprise the following steps：
A, the material data information in the electronic tag being arranged on material, bag are read using material information identification module 2
Include the digital information content in the fields such as material, processing, assembling, maintenance, maintenance, the specially design data of product, processing system
Make work data, assembling integrated data, maintenance maintenance data etc..Above job information content can be with single appearance, can also be comprehensive
Close and occur.
B, the material data information read by software computing flat 5 according to material information identification module 2 generates or transferred work
Visualization work data feedback of the information is to projection module 3 corresponding to industry task, and is accurately positioned and projects to user job interface 1,
Operating personnel is instructed to carry out the work such as processing, assembling, manufacture, maintenance, maintenance.
Visualizing work data information includes operation process visible data information, product visible data information, displacement
Correct matched data information etc..It is specially processing, assembling, maintenance process in the visual content that user job interface 1 is presented
Guiding book, process operation policy paper, frock tool selection operation instruction etc., operating personnel show according on user job interface 1
Product design 3-dimensional image, the image of job step decomposition, frock tool application and image using instruction for showing etc. are step by step
Operated, be finally completed job task.
C, record analysis is carried out by the Collecting operation process data information of identification module 4 and job result data message, and
Software computing flat 5 is fed back to, is believed the operation process data information of identification and job result data by software computing flat 5
Breath, is compared with the standard operation data message of the appointment task of storage, is analyzed according to comparative result and is judged processing, assembling, dimension
Whether the quality results repaiied meet standard operation requirement, and simultaneously by the result data feedback of the information detected to operation quality to throwing
Shadow module 3, project to user job interface 1.
In order to more effectively instruct operation, processing, assembling, maintenance result to not meeting mission requirements, pass through different face
Color is projected on the workpiece or frock tool of processing, assembling, maintenance, allows what staff was apparent from pick out processing, assembling, tie up
Problem is repaiied, to correct a mistake promptly or error.
The process of above-mentioned multilevel iudge be the operation process data information that will collect and job result data message with
Product design or processing and assembling guiding book, the three-dimensional the matching analysis of content progress for repairing maintenance process operation guiding book are right
Operation quality judges and forms visible data information.
The present invention can be with quick obtaining equipment by the radio frequency identification modules such as RFID/NFC and AR augmented realities
The essential informations such as maintenance are fabricated, quick corresponding informance content carries out visualization projection manufacture and quality testing.The present invention has
Effect improves the intelligent level in the fields such as sub- processing, manufacture, maintenance operation, quality testing, improves operating efficiency, reduction training is learned
Cost wastes caused by habit and mismachining tolerance etc..
As described above, the plan content with reference to given by accompanying drawing, can derive similar technical scheme.In every case it is not de-
From the content of technical solution of the present invention, any simple modification made according to technical spirit of the invention to above example, etc.
With change and modification, in the range of still falling within technical solution of the present invention.
Claims (10)
1. a kind of intelligence manufacture and quality detecting system, it is characterised in that including：
User job interface, for showing that job information instructs operating personnel to operate the task that fulfils assignment, the job information bag
Include material data information, visualization work data information, the result data information to operation quality detection；
Material information identification module, for reading material data information, the material data information include product design data,
Fabricate work data, assembling integrated data, maintenance maintenance data；
Projection module, for the job information corresponding to job task to be projected to user job interface；
Identification module, for identifying Collecting operation process data information and job result data message；
Software computing flat, for being generated according to the material data information of reading or visualizing operation corresponding to transferring job task
Data message feeds back to projection module；It is additionally operable to the operation process data information of identification module collection and job result data letter
Cease and compared with the standard operation data message stored, judge whether operation quality meets standard operation requirement according to comparative result
And generate the result data information to operation quality detection.
2. intelligence manufacture according to claim 1 and quality detecting system, it is characterised in that：The material information identifies mould
Block is RFID and NFC radio-frequency devices, correspondingly installs electronic tag on material, the electronic tag built with RFID and
NFC chip.
3. intelligence manufacture according to claim 1 and quality detecting system, it is characterised in that：The identification module includes regarding
Feel identification device and scanning means.
4. intelligence manufacture according to claim 3 and quality detecting system, it is characterised in that：The device for visual identification bag
One or more industry camera is included, the scanning means is laser scanning device or radar scanner.
5. intelligence manufacture according to claim 1 and quality detecting system, it is characterised in that：The visualization work data
Information includes operation process visible data information, product visible data information, displacement correction matched data information.
6. intelligence manufacture according to claim 1 and quality detecting system, it is characterised in that：The projection module is projection
Machine, the projector are fixedly mounted on fixed support or rocker-arm support.
7. intelligence manufacture according to claim 1 and quality detecting system, it is characterised in that：The material information identifies mould
Block, identification module and projection module integrated installation are in a housing.
8. a kind of intelligence manufacture and quality determining method, it is characterised in that comprise the following steps：
A, material data information is read；
B, generated as software computing flat according to material data information or visualize work data letter corresponding to transferring job task
Breath feeds back to projection module, and projects to user job interface, instructs operating personnel to fulfil assignment task.
C, by identification module Collecting operation process data information and job result data message, and it is flat to feed back to software calculating
Platform, by software computing flat by the operation process data information of identification and job result data message and the standard operation number of storage
It is believed that breath compares, judge whether operation quality meets standard operation requirement and generate to detect operation quality according to comparative result
Result data information.
9. intelligence manufacture according to claim 8 and quality determining method, it is characterised in that：In step C, judging
Afterwards, the job result for not meeting job requirements is distinctly displayed by different colours, and believed operation error by projection module
Breath is projected to user job interface.
10. intelligence manufacture and quality determining method according to claim 8 or claim 9, it is characterised in that：In step C, compare
The process of judgement is the operation process data information and job result data message and product design or process and assemble that will be collected
Technique guiding book, the three-dimensional the matching analysis of content progress for repairing maintenance process operation guiding book, are judged simultaneously to operation quality
Form visible data information.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201710739786.2A CN107728588A (en) | 2017-08-25 | 2017-08-25 | A kind of intelligence manufacture and quality detecting system and method |
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| CN201710739786.2A CN107728588A (en) | 2017-08-25 | 2017-08-25 | A kind of intelligence manufacture and quality detecting system and method |
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| CN109784767A (en) * | 2019-02-15 | 2019-05-21 | 睿惟智(上海)科技有限公司 | A kind of part-subassemble standard intelligence overhaul management control system |
| CN110335264A (en) * | 2019-07-02 | 2019-10-15 | 同济大学 | A kind of digital twins' system based on ergonomic |
| CN110533715A (en) * | 2018-05-25 | 2019-12-03 | 拓卡奔马机电科技有限公司 | Labeling method, system, electric terminal and computer readable storage medium |
| CN111805508A (en) * | 2020-04-27 | 2020-10-23 | 国网上海市电力公司 | On-site security permission method based on visual understanding |
| CN114444986A (en) * | 2022-04-11 | 2022-05-06 | 成都数之联科技股份有限公司 | Product analysis method, system, device and medium |
| CN114489324A (en) * | 2021-12-28 | 2022-05-13 | 北京亮亮视野科技有限公司 | Information acquisition method and device, electronic equipment and storage medium |
| CN117529391A (en) * | 2021-08-06 | 2024-02-06 | 川崎车辆株式会社 | Method for manufacturing structure, identifier for manufacturing structure, system for manufacturing structure, and machining program |
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