CN107723457A - A kind of phonetic warning method and device - Google Patents
A kind of phonetic warning method and device Download PDFInfo
- Publication number
- CN107723457A CN107723457A CN201710828267.3A CN201710828267A CN107723457A CN 107723457 A CN107723457 A CN 107723457A CN 201710828267 A CN201710828267 A CN 201710828267A CN 107723457 A CN107723457 A CN 107723457A
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- China
- Prior art keywords
- operational factor
- parameter
- producing line
- parameter area
- data
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D11/00—Process control or regulation for heat treatments
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/26—Methods of annealing
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/04—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor characterised by the coating material
- C23C2/06—Zinc or cadmium or alloys based thereon
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/14—Removing excess of molten coatings; Controlling or regulating the coating thickness
- C23C2/16—Removing excess of molten coatings; Controlling or regulating the coating thickness using fluids under pressure, e.g. air knives
- C23C2/18—Removing excess of molten coatings from elongated material
- C23C2/20—Strips; Plates
-
- G—PHYSICS
- G08—SIGNALLING
- G08B—SIGNALLING OR CALLING SYSTEMS; ORDER TELEGRAPHS; ALARM SYSTEMS
- G08B3/00—Audible signalling systems; Audible personal calling systems
- G08B3/10—Audible signalling systems; Audible personal calling systems using electric transmission; using electromagnetic transmission
Abstract
The invention provides a kind of phonetic warning method and device, methods described includes：Obtain the first operational factor of the cold-rolling continuous annealing producing line and the second operational factor of the zinc-plated producing line；First operational factor is judged whether in default first parameter area, judges second operational factor whether in default second parameter area；If first operational factor exceeds first parameter area, or second operational factor exceeds second parameter area, then triggers audio alert；So, because the various operational factors of continuous annealing producing line and zinc-plated producing line can be gathered with real-time online, and automatic decision is carried out, alarm can be triggered if having operational factor to exceed normal operation range, so staff's can very first time is noted abnormalities a little, and then producing line is handled.
Description
Technical field
The invention belongs to metallurgical technology field, more particularly to a kind of phonetic warning method and device.
Background technology
In cold-rolling continuous annealing and zinc-plated producing line in process of production, there are the stable operation and production that many factors influence whether producing line
Quality, this just needs staff's moment to pay close attention to the running status and warning message of parameters.
But parameter information quantity is too many in cold-rolling continuous annealing and zinc-plated producing line, only staff checks corresponding operation circle
It during face, could note abnormalities a little, and then can be handled in time in time.Therefore when staff is not concerned about corresponding information in time
When, then can not note abnormalities information within the very first time.
Based on this, the problem of abnormal information of relevant parameter is in the urgent need to address how is found within the very first time.
The content of the invention
The problem of existing for prior art, the embodiments of the invention provide a kind of phonetic warning method and device, it is used for
Prior art is solved in cold-rolling continuous annealing and zinc-plated producing line in process of production, because of parameter information number in cold-rolling continuous annealing and zinc-plated producing line
Amount is too many, causes staff to check the parameter information of respective interface in time, and then cause to send out within the very first time
The technical problem of existing abnormal parameters point.
The present invention provides a kind of phonetic warning method, and applied in cold-rolling continuous annealing and zinc-plated producing line, methods described includes：
Obtain the first operational factor of the cold-rolling continuous annealing producing line and the second operational factor of the zinc-plated producing line；
Judge that first operational factor whether in default first parameter area, judges second operational factor
Whether in default second parameter area；
If first operational factor exceeds first parameter area, or second operational factor exceeds described second
Parameter area, then trigger audio alert.
In such scheme, in first operational factor obtained in the cold-rolling continuous annealing producing line and the zinc-plated producing line
Before second operational factor, in addition to：
When the first data when obtaining the first operational factor normal operation and the second operational factor normal operation
The second data；
First parameter area is determined according to first data, second parameter is determined according to second data
Scope.
In such scheme, first operational factor includes：Cold-rolling continuous annealing equipment running status parameter and the first technique ginseng
Number.
In such scheme, second operational factor includes：Galvanizing equipment running state parameter and the second technological parameter.
In such scheme, first technological parameter includes：Stove area temperature, planisher elongation percentage and cleaning section electrolytic cleaned
Electrical conductivity.
In such scheme, second technological parameter includes：Stove area temperature, planisher elongation percentage, cleaning section electrolytic cleaned
Electrical conductivity, air knife angle and air pressure.
The embodiment of the present invention also provides a kind of phonetic alarm device, and described device includes：
Acquiring unit, for obtaining the first operational factor of the cold-rolling continuous annealing producing line and the second fortune of the zinc-plated producing line
Row parameter；
Judging unit, for judging that first operational factor whether in default first parameter area, judges institute
The second operational factor is stated whether in default second parameter area；
Alarm unit, for first operational factor in the case of beyond first parameter area, or described
In the case that second operational factor exceeds second parameter area, then audio alert is triggered.
In such scheme, described device also includes：Determining unit, the acquiring unit are additionally operable to：Obtain the cold rolling continuous
Move back the first operational factor in producing line and the second operational factor in the zinc-plated producing line：
When the first data when obtaining the first operational factor normal operation and the second operational factor normal operation
The second data；
The determining unit is used to determine first parameter area according to first data, according to second data
Determine second parameter area.
In such scheme, first operational factor includes：Cold-rolling continuous annealing equipment running status parameter and the first technique ginseng
Number.
In such scheme, second operational factor includes：Galvanizing equipment running state parameter and the second technological parameter.
The invention provides a kind of phonetic warning method and device, methods described includes：Obtain the cold-rolling continuous annealing producing line
The first operational factor and the zinc-plated producing line the second operational factor；Judge first operational factor whether in default
In first parameter area, judge second operational factor whether in default second parameter area；If first fortune
Row parameter exceeds first parameter area, or second operational factor exceeds second parameter area, then triggers voice
Alarm；In this way, because the various operational factors of continuous annealing producing line and zinc-plated producing line can be gathered with real-time online, and sentenced automatically
It is disconnected, alarm can be triggered if having operational factor to exceed normal operation range, such staff's can very first time finds
Abnormity point, and then producing line is handled.
Brief description of the drawings
Fig. 1 is the voice alarm method schematic flow sheet that the embodiment of the present invention one provides；
Fig. 2 is the phonetic alarm device structural representation that the embodiment of the present invention two provides.
Embodiment
In order to solve prior art in cold-rolling continuous annealing and zinc-plated producing line in process of production, because of cold-rolling continuous annealing and zinc-plated producing line
Middle parameter information quantity is too many, causes staff to check the parameter information of respective interface in time, and then cause can not be
The technical problem of abnormal parameters point is found in the very first time, the invention provides a kind of phonetic warning method and device, the side
Method includes：Obtain the first operational factor of the cold-rolling continuous annealing producing line and the second operational factor of the zinc-plated producing line；Judge institute
The first operational factor is stated whether in default first parameter area, judges second operational factor whether in default
In second parameter area；If first operational factor exceeds first parameter area, or second operational factor exceeds
Second parameter area, then trigger audio alert.
Technical scheme is described in further detail below by drawings and the specific embodiments.
Embodiment one
The present embodiment provides a kind of phonetic warning method, as shown in figure 1, methods described includes：
S101, obtain the first operational factor of the cold-rolling continuous annealing producing line and the second operational factor of the zinc-plated producing line；
In this step, before the first operational factor and the second operational factor is obtained, also need to obtain the first operation ginseng
The first data during number normal operation and the second data during the second operational factor normal operation；Because of first parameter and
Second parameter all includes multiple, therefore also needing to count and analyze the first data of first parameter and second parameter the
Two data；So that first parameter area can be determined according to first data, described second is determined according to second data
Parameter area.The alarm range of parameters can thus be determined.
In the present embodiment, first parameter and second parameter are all that real-time online gathers, first parameter
Including：Cold-rolling continuous annealing equipment running status parameter and the first technological parameter.The cold-rolling continuous annealing equipment includes：Upper volume dolly, weldering
Stitch tracking equipment, cleaning section equipment, hydraulic servocontrol valve, laser welder, planisher, oiler, end trimming shears, stove area burner and
Gas analyzer etc.；First technological parameter mainly includes：Stove area temperature, planisher elongation percentage, cleaning section electrolytic cleaned electricity
Conductance and welding seam position information etc..
Second operational factor includes：Galvanizing equipment includes：It is welding machine, cleaning section equipment, annealing furnace, zinc pot, air knife, flat
Complete machine, roll coater, oiler and end trimming shears etc.；Running state parameter and the second technological parameter.Second technological parameter is main
Including：Stove area temperature, planisher elongation percentage, cleaning section electrolytic cleaned electrical conductivity, air knife angle, air pressure and position while welding letter
Breath etc..
S102, first operational factor is judged whether in default first parameter area, judge second fortune
Whether row parameter is in default second parameter area；
After determining the first parameter area and the second parameter area, it can be determined that whether first operational factor is in pre-
If the first parameter area in, judge second operational factor whether in default second parameter area；If described
One operational factor then continues to run with first parameter area；If first operational factor is not in first parameter
In the range of, then perform step S103.If second operational factor continues to run with second parameter area；If institute
The second operational factor is stated not in second parameter area, then performs step S103.
S103, if first operational factor exceeds first parameter area, or second operational factor exceeds institute
The second parameter area is stated, then triggers audio alert.
In this step, if first operational factor exceeds or not in first parameter area, or second operation
Parameter exceeds or not in second parameter area, then triggers audio alert, alarm voice prompts work people by external speakers
There is unusual condition in member.Alarm so is obtained in staff's can very first time, so that unusual condition can be learnt in time.
Embodiment two
Corresponding to embodiment one, the present embodiment also provides a kind of phonetic alarm device, as shown in Fig. 2 described device includes：
Acquiring unit 21, determining unit 22, judging unit 23 and alarm unit 24；Wherein,
The acquiring unit 21 is used to obtain the first operational factor of the cold-rolling continuous annealing producing line and the zinc-plated producing line
Second operational factor；Certainly before the first operational factor and the second operational factor is obtained, the acquiring unit 21 also needs to obtain
The second data when the first data when taking the first operational factor normal operation and the second operational factor normal operation；
Because first parameter and the second parameter are all including multiple, therefore the determining unit 22 also needs to count and analyze first ginseng
The first several data and the second data of second parameter；So that the first parameter model can be determined according to first data
Enclose, second parameter area is determined according to second data.The alarm range of parameters can thus be determined.
In the present embodiment, first parameter includes：Cold-rolling continuous annealing equipment running status parameter and the first technological parameter.Institute
Stating cold-rolling continuous annealing equipment includes：Upper volume dolly, weld joint tracking equipment etc.；First technological parameter includes：It is stove area temperature, smooth
Machine elongation percentage, cleaning section electrolytic cleaned electrical conductivity and welding seam position information etc..
Second operational factor includes：Galvanizing equipment running state parameter and the second technological parameter.Second technique
Parameter includes：Stove area temperature, planisher elongation percentage, cleaning section electrolytic cleaned electrical conductivity, air knife angle, air pressure and weld seam position
Confidence breath etc..
After determining unit 22 determines the first parameter area and the second parameter area, the judging unit 23 may determine that
Whether whether first operational factor judge second operational factor in default in default first parameter area
The second parameter area in；If first operational factor continues to run with first parameter area；If described first
Operational factor sends trigger signal to alarm unit 24 not in first parameter area.If second operational factor exists
In second parameter area, then continue to run with；If second operational factor in second parameter area, is not sent
Trigger signal is to alarm unit 24.
Alarm unit 24 is used for first operational factor in the case of beyond first parameter area, or described
In the case that second operational factor exceeds second parameter area, then according to the trigger signal triggering audio alert received.
Alarm so is obtained in staff's can very first time, so that unusual condition can be learnt in time.
In practical application, the acquiring unit 21, determining unit 22, judging unit 23 and alarm unit 24 can be by that can compile
Journey logic controller (PLC, Programmable LogicController) is realized.
The beneficial effect that voice alarm method and device provided in an embodiment of the present invention can be brought is at least：
The invention provides a kind of phonetic warning method and device, methods described includes：Obtain the cold-rolling continuous annealing producing line
The first operational factor and the zinc-plated producing line the second operational factor；Judge first operational factor whether in default
In first parameter area, judge second operational factor whether in default second parameter area；If first fortune
Row parameter exceeds first parameter area, or second operational factor exceeds second parameter area, then triggers voice
Alarm；In this way, because the various operational factors of continuous annealing producing line and zinc-plated producing line can be gathered with real-time online, and sentenced automatically
It is disconnected, alarm can be triggered if having operational factor to exceed normal operation range, such staff's can very first time finds
Abnormity point, and then producing line is handled, avoid failure from causing shutdown or product quality to go wrong.
Embodiment three
In practical application, the device of method and embodiment two offer provided using embodiment one is in cold-rolling continuous annealing technique
Upper volume dolly carry out audio alert when, be implemented as follows：
The first data during dolly normal operation are rolled up on obtaining first；Upper volume dolly includes three positions：Dolly connects volume position
Put, upper volume position and holding fix；So the first data should just include：Connect volume position data；Upper volume position data and wait
Position data；Therefore the first parameter area that basis connects that volume position data determines to connect volume position is 295~305mm；According to upper volume
The first parameter area that position data determines to roll up position is 2200mm-D ± 5mm；The D is supplied materials coil of strip external diameter；According to etc.
Treat that the 3rd parameter area that position data determines to connect volume position is 3100~3120mm.
Then, the data of above three position are gathered in real time in the upper volume dolly course of work, exceed 295 when connecing volume position
During~305mm, audio alert is triggered, alarm voice prompts staff to connect and rolls out existing unusual condition by external speakers.
When upper volume position exceeds 295~305mm, audio alert is triggered, alarm voice prompts work by external speakers
Existing unusual condition is rolled out on personnel.
When holding fix exceeds 3100~3120mm, audio alert is triggered, alarm voice prompts work by external speakers
Make to roll out existing unusual condition in personnel's wait.
Similarly, using embodiment one provide method and embodiment two provide device to the weld seam in zinc-plated producing line with
When track carries out audio alert prompting, it is implemented as follows：
The purpose of weld joint tracking is in order to which when stock roll reaches some process, the process can be quickly according to production
It is required that corresponding adjustment is made, such as：When weld seam reaches annealing furnace area's bringing-up section, it is necessary to which bringing-up section is in time according to current winding
The heating-up temperature of the requirement of steel is heated, and otherwise will produce substandard product,
So, the second data during weld joint tracking normal operation are obtained；The second parameter model is determined according to second data
Enclose, the second parameter area of weld joint tracking is welding seam distance air knife 50m in the present embodiment；So, in zinc-plated producing line, weld seam with
Track equipment will gather the distance of welding seam distance air knife, when the distance reaches the second parameter area, will trigger audio alert,
Alarm voice prompts the current coil of strip of staff to reach annealing furnace area bringing-up section by external speakers, reminds staff to adjust
Whole air pressure and angle, to ensure the zinc coating thickness of product requirement.
Also, the heating-up temperature in annealing furnace area can be gathered by thermometer simultaneously, judges whether the temperature meets current steel
The requirement of volume, audio alert can be also triggered when being unsatisfactory for, remind operating personnel to adjust heating-up temperature.
The foregoing is only a preferred embodiment of the present invention, is not intended to limit the scope of the present invention, it is all
All any modification, equivalent and improvement made within the spirit and principles in the present invention etc., it should be included in the protection of the present invention
Within the scope of.
Claims (10)
- A kind of 1. phonetic warning method, it is characterised in that applied in cold-rolling continuous annealing and zinc-plated producing line, methods described includes：Obtain the first operational factor of the cold-rolling continuous annealing producing line and the second operational factor of the zinc-plated producing line；Judge whether first operational factor whether in default first parameter area, judges second operational factor In default second parameter area；If first operational factor exceeds first parameter area, or second operational factor exceeds second parameter Scope, then trigger audio alert.
- 2. the method as described in claim 1, it is characterised in that the first operation ginseng obtained in the cold-rolling continuous annealing producing line Before the second operational factor in several and described zinc-plated producing line, in addition to：When the first data when obtaining the first operational factor normal operation and the second operational factor normal operation Two data；First parameter area is determined according to first data, the second parameter model is determined according to second data Enclose.
- 3. the method as described in claim 1, it is characterised in that first operational factor includes：Cold-rolling continuous annealing equipment is run State parameter and the first technological parameter.
- 4. the method as described in claim 1, it is characterised in that second operational factor includes：Galvanizing equipment running status Parameter and the second technological parameter.
- 5. method as claimed in claim 3, it is characterised in that first technological parameter includes：Stove area temperature, planisher prolong Stretch rate and cleaning section electrolytic cleaned electrical conductivity.
- 6. method as claimed in claim 4, it is characterised in that second technological parameter includes：Stove area temperature, planisher prolong Stretch rate, cleaning section electrolytic cleaned electrical conductivity, air knife angle and air pressure.
- 7. a kind of phonetic alarm device, it is characterised in that described device includes：Acquiring unit, for obtaining the first operational factor of the cold-rolling continuous annealing producing line and the second operation ginseng of the zinc-plated producing line Number；Judging unit, for judging first operational factor whether in default first parameter area, judge described the Whether two operational factors are in default second parameter area；Alarm unit, for first operational factor in the case of beyond first parameter area, or described second In the case that operational factor exceeds second parameter area, then audio alert is triggered.
- 8. device as claimed in claim 7, it is characterised in that described device also includes：Determining unit, the acquiring unit is also For：Obtain the first operational factor in the cold-rolling continuous annealing producing line and the second operational factor in the zinc-plated producing line：When the first data when obtaining the first operational factor normal operation and the second operational factor normal operation Two data；The determining unit is used to determine first parameter area according to first data, is determined according to second data Second parameter area.
- 9. device as claimed in claim 7, it is characterised in that first operational factor includes：Cold-rolling continuous annealing equipment is run State parameter and the first technological parameter.
- 10. device as claimed in claim 7, it is characterised in that second operational factor includes：Galvanizing equipment running status Parameter and the second technological parameter.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710828267.3A CN107723457A (en) | 2017-09-14 | 2017-09-14 | A kind of phonetic warning method and device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710828267.3A CN107723457A (en) | 2017-09-14 | 2017-09-14 | A kind of phonetic warning method and device |
Publications (1)
| Publication Number | Publication Date |
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| CN107723457A true CN107723457A (en) | 2018-02-23 |
Family
ID=61206242
Family Applications (1)
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| CN201710828267.3A Pending CN107723457A (en) | 2017-09-14 | 2017-09-14 | A kind of phonetic warning method and device |
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| CN204848961U (en) * | 2015-06-04 | 2015-12-09 | 天津天元盛兴节能环保科技发展有限公司 | Continuous hot galvannealing reducing furnace control system |
| CN105463181A (en) * | 2014-09-11 | 2016-04-06 | 西安众智惠泽光电科技有限公司 | Monitoring method for thermal treatment furnace |
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2017
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2008126639A1 (en) * | 2007-03-29 | 2008-10-23 | Ntn Corporation | Monitor system for high-frequency heat treating facilities of automotive shaft parts |
| CN102260781A (en) * | 2010-05-24 | 2011-11-30 | 上海宝钢工业检测公司 | On-line early warming method of elongation rate and flattening process state of strip steel of continuous annealing unit |
| CN102392119A (en) * | 2011-10-28 | 2012-03-28 | 重庆赛迪工业炉有限公司 | Online comprehensive control method for hot-galvanized continuous annealing furnace |
| CN103103467A (en) * | 2013-01-25 | 2013-05-15 | 河北钢铁股份有限公司邯郸分公司 | Temperature control method of hot-rolled thick-specification galvanized plate heating furnace |
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Application publication date: 20180223 |