CN107722411A - A kind of method that Waste tire regeneration utilizes - Google Patents
A kind of method that Waste tire regeneration utilizes Download PDFInfo
- Publication number
- CN107722411A CN107722411A CN201710976148.2A CN201710976148A CN107722411A CN 107722411 A CN107722411 A CN 107722411A CN 201710976148 A CN201710976148 A CN 201710976148A CN 107722411 A CN107722411 A CN 107722411A
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- China
- Prior art keywords
- waste
- rubber
- tire
- utilizes
- particle
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Classifications
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L21/00—Compositions of unspecified rubbers
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/03—Polymer mixtures characterised by other features containing three or more polymers in a blend
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2207/00—Properties characterising the ingredient of the composition
- C08L2207/20—Recycled plastic
- C08L2207/24—Recycled plastic recycling of old tyres and caoutchouc and addition of caoutchouc particles
Abstract
The present invention relates to a kind of method that Waste tire regeneration utilizes, following steps are specifically included:By waste and old wheel rubber cutting and grinding, the debris such as the steel wire in junked tire micelle and fibre composition are subjected to separation screening again, obtained waste tyre particle is cleaned afterwards, soaked, dried, waste tyre particle after the drying is sent into fine crusher further to be ground, obtains finished product rubber powder.Finally by rubber powder obtained above according to waste-tyre rubber-powder:Butyl rubber:Sulphur:Vulcanizing agent DTDM:Altax:Zinc oxide:Stearic acid:Carbon black:Paraffin oil:Processing aid H501:Tackifier TKO 90:Age resistor quality is 50:20:0.7:0.45:0.4:3.0:0.6:30:13.5:1.6:2.2:0.35 formula carries out the production of film, has good mechanical performance, wearability, corrosion resistance and oil resistivity etc. using film made from above-mentioned formula, can be applied to the production of a variety of inner tubes.
Description
Technical field
The present invention relates to resource regeneration technical field, more particularly to a kind of method that Waste tire regeneration utilizes.
Background technology
Waste old is the waste polymer material except waste or used plastics Wai Ju second places of the world, and it is mainly derived from waste and old wheel
Tire.The bulk deposition of junked tire, not only result in the waste of resource, grow mosquito, and be easy to cause fire, its flame
It is difficult to put out.Because waste old is heat cured polymeric material, there are higher toughness and elasticity, it is difficult to degrade,
And recycling technique is extremely complex, cost is very high.Therefore, iterative method or improvement junked tire processing mode, maximum journey
Recycle the rubber sources put aside as useless degree, can not only help solve the problems, such as Domestic Resources scarcity, more to developing a circular economy,
Conservation-minded society is established to be significant.
Recycling junked tire mainly has four class methods at present:1. the intact renovation regeneration of carcass, equivalent to prolonging
The service life of tire has been grown, it is general to be renovated using 2~3 times per tires.2. it is used as fuel after junked tire is cut to send out
Electricity, its calorific value are all higher than conventional fuels such as timber, bituminous coal.3. chemistry, high temperature or microwave cracking recovery carbon black and fuel oil, but so far
Do not occur large-scale production device untill the present.4. micelle and fine glue powder is made, fine glue powder production technology content is high, uses
Way is more, and market potential is big, is promoted to the emerging environmental protection industry for possessing bright prospects.Wherein, it is current to produce micelle or rubber powder
Handle junked tire most one of method of future.By junked tire by cutting, crushing, separating, screening, the process such as grinding,
Due to the difference of technological equipment, the micelle product of gained varies.The maximum feature for producing rubber powder is that process is simple, this
Compared with the production of reclaimed rubber, while Various Complex process (such as desulfurization and refining) is eliminated, also save substantial amounts of special
With factory building, equipment, power and personnel, and save the industrial chemicals such as softening agent, tackifier and activator, also in the absence of waste water and
Dust pollution, this has been inherently eliminated secondary pollution caused by production reclaimed rubber.The fine glue powder performance produced is also excellent
In reclaimed rubber.In rubber industry, fine glue powder can be widely applied in the rubbers such as tire.Appropriate vulcanizate
In powder incorporation sizing material, although tensile strength slightly influences, its dynamic mechanical can but greatly improve, processing technology,
Very property and mobility can all be improved.Therefore, it is current society further to enrich and improve the method that Waste tire regeneration utilizes
Meeting urgent need to resolve and question of common concern, and the research to relevant issues also has far-reaching social reality meaning.
The content of the invention
In order to promote the circular regeneration of junked tire, the utilization rate of rubber sources is improved.The invention provides a kind of waste and old
The method that whole tire reclaim utilizes:Waste-tyre rubber-powder of the particle diameter less than 0.06mm is obtained by normal-temperature dry comminuting method, afterwards will
Waste-tyre rubber-powder introduces tire film factory formula, by the cooperation between recipe ingredient, enhances waste-tyre rubber-powder
Activity, the excellent tire film of properties is obtained.Specific technical scheme is as follows:
(1) particle by waste and old wheel rubber cutting and grinding into 2cm or so;
(2) the debris separation screening such as the steel wire in waste tyre particle obtained above and fibre composition is come out;
(3) waste tyre particle that screening obtains cleaned, soaked, dried;
(4) waste tyre particle after the drying is sent into fine crusher further to be ground, obtains finished product rubber powder, grain
Footpath must be less than 0.06mm;
(5) finally by rubber powder obtained above according to waste-tyre rubber-powder:Butyl rubber:Sulphur:Vulcanizing agent DTDM:Accelerator
DM:Zinc oxide:Stearic acid:N660 carbon blacks:Paraffin oil:Processing aid H501:Tackifier TKO-90:Age resistor mass ratio is 50:
20:0.7:0.45:0.4:3.0:0.6:30:13.5:1.6:2.2:0.35 formula carries out the production of film, finally gives performance
Excellent tire film.
The method that a kind of above-mentioned Waste tire regeneration utilizes, described by waste and old wheel rubber cutting and grinding is first with big
Type cutting machine is cut to junked tire, bulk junked tire is first broken into small blob of viscose in order to feed, then use coarse crushing
Above-mentioned blob of viscose is broken into micelle of the particle diameter in 2cm or so by machine.
The method that a kind of above-mentioned Waste tire regeneration utilizes, the steel wire and fiber by waste tyre particle
The process of composition selection separation is that micelle first is sent into magnetic separator to separate rubber and steel wire etc., is re-fed into winnowing machine and removes tire
In fiber.
The method that a kind of above-mentioned Waste tire regeneration utilizes, product quality ratio is about after described screening separation:65%
Rubber, 30% steel wire and 5% fiber.
The method that a kind of above-mentioned Waste tire regeneration utilizes, it is described to be cleaned waste tyre particle, in order to incite somebody to action
It fully cleans the spot on particle, used for sodium hydroxide or the alkaline solution of potassium hydroxide, pH=8.
The method that a kind of above-mentioned Waste tire regeneration utilizes, the time by waste and old wheel rubber immersion are 5-8h.
The method that a kind of above-mentioned Waste tire regeneration utilizes, described when waste tyre particle is dried, drying
It is 30-40 DEG C that machine, which sets temperature,.
Beneficial effect caused by the present invention:The present invention is crushed using normal-temperature dry, not only technical process environmental protection, gained rubber powder
Excellent performance, and the recovery utilization rate of rubber is high.The formula that the waste-tyre rubber-powder of gained is introduced to the production of tire film is worked as
In, pass through the combination collocation of various ingredients so that the interphase interaction of raw material, enhance the activity of waste-tyre rubber-powder, use
This, which matches somebody with somebody to produce, obtains the tire film with good mechanical properties, wearability, corrosion resistance and oil resistivity, promotes rubber
The resource regeneration of glue material.
Embodiment
To make those skilled in the art be better understood from using technical scheme, with reference to embodiment
The present invention is elaborated.
【Embodiment 1】
A kind of method that Waste tire regeneration utilizes includes:
(1) junked tire is cut with large-scale cutting machine, bulk junked tire is broken into small blob of viscose;
(2) above-mentioned small blob of viscose is broken into 2cm or so particle with boulder crusher;
(3) waste tyre particle obtained above is first sent into magnetic separator to separate rubber and steel wire etc.;
(4) micelle obtained above is re-fed into the fiber in winnowing machine removal micelle;
(5) sodium hydroxide solution of obtained waste tyre particle in pH=8 will be screened to be cleaned, and will soak 6h, 30 DEG C
Drying in oven;
(6) waste tyre particle after the drying is sent into fine crusher further to be ground, obtains finished product rubber powder, pass through
Grading is carried out after screening, takes particle diameter to be used as finished product rubber powder less than 0.06mm;
(7) finally by rubber powder obtained above according to waste-tyre rubber-powder:Butyl rubber:Sulphur:Vulcanizing agent DTDM:Accelerator
DM:Zinc oxide:Stearic acid:N660 carbon blacks:Paraffin oil:Processing aid H501:Tackifier TKO-90:Age resistor mass ratio is 50:
20:0.7:0.45:0.4:3.0:0.6:30:13.5:1.6:2.2:0.35 formula carries out the production of film, finally gives performance
Excellent tire film.
【Embodiment 2】
A kind of method that Waste tire regeneration utilizes includes:
(1) junked tire is cut with large-scale cutting machine, bulk junked tire is first broken into small blob of viscose;
(2) particle with boulder crusher by above-mentioned small blob of viscose into 2cm or so;
(3) waste tyre particle obtained above is first sent into magnetic separator to separate rubber and steel wire etc.;
(4) micelle obtained above is re-fed into the fiber in winnowing machine removal micelle;
(5) potassium hydroxide solution of obtained waste tyre particle in pH=8 will be screened to be cleaned, and will soak 7h, 35 DEG C
Drying in oven;
(6) waste tyre particle after the drying is sent into fine crusher further to be ground, obtains finished product rubber powder, pass through
Grading is carried out after screening, take particle diameter less than 0.06mm be finished product rubber powder;
(7) finally by rubber powder obtained above according to waste-tyre rubber-powder:Butyl rubber:Sulphur:Vulcanizing agent DTDM:Accelerator
DM:Zinc oxide:Stearic acid:N660 carbon blacks:Paraffin oil:Processing aid H501:Tackifier TKO-90:Age resistor mass ratio is 50:
20:0.7:0.45:0.4:3.0:0.6:30:13.5:1.6:2.2:0.35 formula carries out the production of film, finally gives performance
Excellent tire film.
【Embodiment 3】
A kind of method that Waste tire regeneration utilizes includes:
(1) junked tire is cut with large-scale cutting machine, bulk junked tire is first broken into small blob of viscose;
(2) particle with boulder crusher by above-mentioned small blob of viscose into 2cm or so;
(3) waste tyre particle obtained above is first sent into magnetic separator to separate rubber and steel wire etc.;
(4) micelle obtained above is re-fed into the fiber in winnowing machine removal micelle;
(5) potassium hydroxide solution of obtained waste tyre particle in pH=8 will be screened to be cleaned, and will soak 8h, 40 DEG C
Drying in oven;
(6) waste tyre particle after the drying is sent into fine crusher further to be ground, obtains finished product rubber powder, pass through
Grading is carried out after screening, take particle diameter less than 0.06mm be finished product rubber powder;
(7) finally by rubber powder obtained above according to waste-tyre rubber-powder:Butyl rubber:Sulphur:Vulcanizing agent DTDM:Accelerator
DM:Zinc oxide:Stearic acid:N660 carbon blacks:Paraffin oil:Processing aid H501:Tackifier TKO-90:Age resistor mass ratio is 50:
20:0.7:0.45:0.4:3.0:0.6:30:13.5:1.6:2.2:0.35 formula carries out the production of film, finally gives performance
Excellent tire film.
Above example is only the exemplary embodiment of the present invention, is not used in the limitation present invention, protection scope of the present invention
It is defined by the claims.Those skilled in the art can make and repairing in the essence and protection domain of the present invention to the present invention
Change or equivalent substitution, this modification or equivalent substitution should be also considered as being within the scope of the present invention.
Claims (9)
1. a kind of method that Waste tire regeneration utilizes, it is characterised in that comprise the following steps:
(1) rubber cutting and grinding are taken turns into particle by waste and old;
(2) the debris separation screening such as the steel wire in waste tyre particle obtained above and fibre composition is come out;
(3) waste tyre particle that screening obtains cleaned, soaked, dried;
(4) waste tyre particle after the drying is sent into fine crusher further to be ground, obtains finished product rubber powder;
(5) finally by rubber powder obtained above according to waste-tyre rubber-powder:Butyl rubber:Sulphur:Vulcanizing agent DTDM:Altax:
Zinc oxide:Stearic acid:N660 carbon blacks:Paraffin oil:Processing aid H501:Tackifier TKO-90:Age resistor mass ratio is 50:20:
0.7:0.45:0.4:3.0:0.6:30:13.5:1.6:2.2:0.35 formula carries out the production of film, obtains excellent performance
Tire film.
2. the method that a kind of Waste tire regeneration as claimed in claim 1 utilizes, it is characterised in that described by waste and old wheel rubber
Glue cutting and grinding are that junked tire is cut with large-scale cutting machine first, then are crushed small blob of viscose with boulder crusher.
3. the method that a kind of Waste tire regeneration as claimed in claim 1 utilizes, it is characterised in that described by waste and old wheel rubber
The granular size that glue cutting and grinding obtain is about 2cm.
4. the method that a kind of Waste tire regeneration as claimed in claim 1 utilizes, it is characterised in that described by junked tire
Grain clean used for sodium hydroxide or the alkaline solution of potassium hydroxide, pH=8.
5. the method that a kind of Waste tire regeneration as claimed in claim 1 utilizes, it is characterised in that described by waste and old wheel rubber
The time of glue immersion is 5-8h.
6. the method that a kind of Waste tire regeneration as claimed in claim 1 utilizes, it is characterised in that described by junked tire
When grain is dried, the setting temperature of dryer is 30-40 DEG C.
7. the method that a kind of Waste tire regeneration as claimed in claim 1 utilizes, it is characterised in that described by junked tire
The process of steel wire and fibre composition screening separation in particle is that micelle first is sent into magnetic separator to separate rubber and steel wire etc.,
The fiber being re-fed into winnowing machine removal tire.
8. the method that a kind of Waste tire regeneration as claimed in claim 7 utilizes, it is characterised in that described screening separation
Product quality ratio:60-65% rubber, 30-32% steel wires and 3-5% fibers.
9. the method that a kind of Waste tire regeneration as claimed in claim 1 utilizes, it is characterised in that fine crusher grinds to obtain into
The particle diameter of product rubber powder must be less than 0.06mm.
Priority Applications (1)
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CN201710976148.2A CN107722411A (en) | 2017-10-19 | 2017-10-19 | A kind of method that Waste tire regeneration utilizes |
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CN201710976148.2A CN107722411A (en) | 2017-10-19 | 2017-10-19 | A kind of method that Waste tire regeneration utilizes |
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109203535A (en) * | 2018-09-04 | 2019-01-15 | 潍坊市跃龙橡胶有限公司 | A kind for the treatment of process of waste and used rubber tyre |
CN109504134A (en) * | 2019-01-03 | 2019-03-22 | 蔡国政 | A kind of waste tire production carbon black treatment process |
CN111976061A (en) * | 2019-05-22 | 2020-11-24 | 宝山钢铁股份有限公司 | Method for recycling waste tires |
CN112060644A (en) * | 2020-08-26 | 2020-12-11 | 潍坊市跃龙橡胶有限公司 | Rubber tire production method based on rubber powder anti-sticking process technology |
CN115160669A (en) * | 2022-08-02 | 2022-10-11 | 青岛鑫聚路资源科技有限公司 | Formula and method for manufacturing new rubber product by utilizing regenerated tread rubber powder |
CN117487263A (en) * | 2023-07-17 | 2024-02-02 | 曲靖市马龙区天龙橡胶制品有限公司 | Regenerated rubber prepared from waste tires and preparation method thereof |
-
2017
- 2017-10-19 CN CN201710976148.2A patent/CN107722411A/en active Pending
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109203535A (en) * | 2018-09-04 | 2019-01-15 | 潍坊市跃龙橡胶有限公司 | A kind for the treatment of process of waste and used rubber tyre |
CN109504134A (en) * | 2019-01-03 | 2019-03-22 | 蔡国政 | A kind of waste tire production carbon black treatment process |
CN111976061A (en) * | 2019-05-22 | 2020-11-24 | 宝山钢铁股份有限公司 | Method for recycling waste tires |
CN112060644A (en) * | 2020-08-26 | 2020-12-11 | 潍坊市跃龙橡胶有限公司 | Rubber tire production method based on rubber powder anti-sticking process technology |
CN115160669A (en) * | 2022-08-02 | 2022-10-11 | 青岛鑫聚路资源科技有限公司 | Formula and method for manufacturing new rubber product by utilizing regenerated tread rubber powder |
CN117487263A (en) * | 2023-07-17 | 2024-02-02 | 曲靖市马龙区天龙橡胶制品有限公司 | Regenerated rubber prepared from waste tires and preparation method thereof |
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Application publication date: 20180223 |