CN107721442A - Aluminium synthesis material and preparation method thereof in a kind of high intensity high RUL - Google Patents

Aluminium synthesis material and preparation method thereof in a kind of high intensity high RUL Download PDF

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Publication number
CN107721442A
CN107721442A CN201711030041.5A CN201711030041A CN107721442A CN 107721442 A CN107721442 A CN 107721442A CN 201711030041 A CN201711030041 A CN 201711030041A CN 107721442 A CN107721442 A CN 107721442A
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content
micro mist
quartz sand
rul
raw material
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Inventor
闫承华
闫祖宁
曹宏光
闫业玉
刘丽君
李海君
闫祖渊
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Xiaoyi Hezhongxing Mineral Product Co Ltd http //wwwzghydycom/mla/63005html
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Xiaoyi Hezhongxing Mineral Product Co Ltd http //wwwzghydycom/mla/63005html
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Priority to CN201711030041.5A priority Critical patent/CN107721442A/en
Publication of CN107721442A publication Critical patent/CN107721442A/en
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/66Monolithic refractories or refractory mortars, including those whether or not containing clay
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/01Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
    • C04B35/16Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on silicates other than clay
    • C04B35/18Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on silicates other than clay rich in aluminium oxide
    • C04B35/185Mullite 3Al2O3-2SiO2
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/626Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
    • C04B35/62605Treating the starting powders individually or as mixtures
    • C04B35/6261Milling
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/626Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
    • C04B35/62605Treating the starting powders individually or as mixtures
    • C04B35/62645Thermal treatment of powders or mixtures thereof other than sintering
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3217Aluminum oxide or oxide forming salts thereof, e.g. bauxite, alpha-alumina
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/34Non-metal oxides, non-metal mixed oxides, or salts thereof that form the non-metal oxides upon heating, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3418Silicon oxide, silicic acids or oxide forming salts thereof, e.g. silica sol, fused silica, silica fume, cristobalite, quartz or flint

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Compositions Of Oxide Ceramics (AREA)

Abstract

The invention belongs to technical field of refractory materials, aluminium synthesis material and preparation method thereof in more particularly to a kind of high intensity high RUL.Present invention mainly solves the technical problem that existing Industrial Stoves obtain low, the comprehensive utilization benefit difference of refractoriness under load existing for refractory product.The technical scheme is that:Aluminium synthesis material in a kind of high intensity high RUL, it is formulated by the raw material of following weight percentage:Alumine raw material 50~70%, quartz sand micro mist 22~48%, high-purity SILICA FUME 1~10%.The preparation method of aluminium synthesis material, comprises the following steps in a kind of high intensity high RUL:1) grind;2) high-pressure molding base;3) dry;4) high-temperature firing;5) cool down, be broken.The present invention has the advantages that high intensity, low-porosity, high RUL, highly heatproof and shockproof stability.

Description

Aluminium synthesis material and preparation method thereof in a kind of high intensity high RUL
Technical field
The invention belongs to technical field of refractory materials, aluminium synthesis material and its preparation in more particularly to a kind of high intensity high RUL Method.
Background technology
China's alumina aboundresources, have a wide range of application, consumption it is big, but quite a few be used to producing all kinds of kilns and uses Common high-alumina brick.Although and due to common high-alumina brick Al2O3Content is high, but when being used for high-temperature industrial furnace, its refractoriness under load It is not ideal enough, constrain kiln long service life popularization, be also unfavorable for China's development low-carbon economy, energy-saving work pushes away Extensively.
The content of the invention
The shortcomings that it is an object of the invention to overcome prior art, there is provided in a kind of high intensity high RUL aluminium synthesis material and its Preparation method, solves the technology that existing Industrial Stoves obtain low, the comprehensive utilization benefit difference of refractoriness under load existing for refractory product Problem.
The present invention is achieved by the following technical solutions:
Aluminium synthesis material in a kind of high intensity high RUL, it is formulated by the raw material of following weight percentage:Alumine Raw material 50~70%, quartz sand micro mist 22~48%, high-purity SILICA FUME 1~10%.
Further, Al after the alumine raw material burning decrement2O3Content >=88%, TiO2Content≤4.0%, Fe2O3Content≤1.5%;SiO in the quartz sand micro mist2Content >=99%, particle diameter≤5 μm of the quartz sand micro mist; SiO in the high-purity SILICA FUME2Content >=97%, particle diameter≤1 μm of the quartz sand micro mist.
The preparation method of aluminium synthesis material, comprises the following steps in a kind of high intensity high RUL:
1) grind:The stone for being 22~48% by alumine raw material that percentage by weight is 50~70%, percentage by weight Sand micro mist, the high-purity SILICA FUME that percentage by weight is 1~10%, which are added in grinder, is ground to granularity less than 0.045mm's Powder;
2) high-pressure molding base:Powder in step 1) is added in vacuum hydraulic former, in 120Mpa pressure Obtained material base down;
3) dry:Obtained material base in step 2) is put into 90~120 DEG C of drying oven and dries 10~16h, has been dried Moisture≤1% after;
4) high-temperature firing:Material base is put into 1450~1550 DEG C of kiln after the completion of drying and fired 6~10 hours;
5) cool down, be broken:Required granularity is crushed to after room temperature is furnace-cooled to after firing.
Al after the alumine raw material burning decrement2O3Content >=88%, TiO2Content≤4.0%, Fe2O3Contain Amount≤1.5%;SiO in the quartz sand micro mist2Content >=99%, particle diameter≤5 μm of the quartz sand micro mist;It is described high-purity Spend SiO in SILICA FUME2Content >=97%, particle diameter≤1 μm of the quartz sand micro mist.
The present invention realizes produces advanced refractory raw material using existing conventional resource, and it is resistance to that existing industrial kiln is substantially improved Fiery product properties;Production cost is low, quality controllable, and aluminium synthesis material principal crystalline phase is not next in prepared high intensity high RUL Stone, secondary crystalline phase are corundum, quartzy phase;Product gas porosity is low, bulk density is big, has good anti-wear performance and compressive resistance, Possess the lotus softening temperature being obviously improved than existing product, can be widely applied to all types of industries such as cement, petrochemical industry, coking kiln neck Domain.
Therefore, compared with background technology, the present invention has high intensity, low-porosity, high RUL, highly heatproof and shockproof stability etc. Advantage.
Embodiment
Technical scheme is clearly and completely described below in conjunction with embodiment.
Embodiment 1
Aluminium synthesis material in a kind of high intensity high RUL in the present embodiment, its by following weight percentage raw material prepare and Into:Alumine raw material 50%, quartz sand micro mist 48%, high-purity SILICA FUME 2%.
Al after the alumine raw material burning decrement2O3Content >=88%, TiO2Content≤4.0%, Fe2O3Contain Amount≤1.5%;SiO in the quartz sand micro mist2Content >=99%, particle diameter≤5 μm of the quartz sand micro mist;It is described high-purity Spend SiO in SILICA FUME2Content >=97%, particle diameter≤1 μm of the quartz sand micro mist.
The preparation method of aluminium synthesis material, comprises the following steps in a kind of high intensity high RUL:
1) grinding, iron removaling:The quartz sand for being 48% by alumine raw material that percentage by weight is 50%, percentage by weight Micro mist, the high-purity SILICA FUME that percentage by weight is 2%, which are added in grinder, is ground to the powder that granularity is less than 0.045mm;
2) high-pressure molding base:Powder in step 1) is added in vacuum hydraulic former, in 120Mpa pressure Obtained material base down;
3) dry:Obtained material base in step 2) is put into 90~120 DEG C of drying oven and dries 10~16h, has been dried Moisture≤1% after;
4) high-temperature firing:Material base is put into 1450~1550 DEG C of kiln after the completion of drying and fired 6~10 hours;
5) cool down, be broken:Required granularity is crushed to after room temperature is furnace-cooled to after firing.
Embodiment 2
Aluminium synthesis material in a kind of high intensity high RUL in the present embodiment, its by following weight percentage raw material prepare and Into:Alumine raw material 70%, quartz sand micro mist 29%, high-purity SILICA FUME 1%.
Al after the alumine raw material burning decrement2O3Content >=88%, TiO2Content≤4.0%, Fe2O3Contain Amount≤1.5%;SiO in the quartz sand micro mist2Content >=99%, particle diameter≤5 μm of the quartz sand micro mist;It is described high-purity Spend SiO in SILICA FUME2Content >=97%, particle diameter≤1 μm of the quartz sand micro mist.
The preparation method of aluminium synthesis material, comprises the following steps in a kind of high intensity high RUL:
1) grinding, iron removaling:The quartz sand for being 29 by alumine raw material that percentage by weight is 70%, percentage by weight is micro- Powder, the high-purity SILICA FUME that percentage by weight is 1%, which are added in grinder, is ground to the powder that granularity is less than 0.045mm;
2) high-pressure molding base:Powder in step 1) is added in vacuum hydraulic former, in 120Mpa pressure Obtained material base down;
3) dry:Obtained material base in step 2) is put into 90~120 DEG C of drying oven and dries 10~16h, has been dried Moisture≤1% after;
4) high-temperature firing:Material base is put into 1450~1550 DEG C of kiln after the completion of drying and fired 6~10 hours;
5) cool down, be broken:Required granularity is crushed to after room temperature is furnace-cooled to after firing.
Embodiment 3
Aluminium synthesis material in a kind of high intensity high RUL in the present embodiment, its by following weight percentage raw material prepare and Into:Alumine raw material 68%, quartz sand micro mist 22%, high-purity SILICA FUME 10%.
Al after the alumine raw material burning decrement2O3Content >=88%, TiO2Content≤4.0%, Fe2O3Contain Amount≤1.5%;SiO in the quartz sand micro mist2Content >=99%, particle diameter≤5 μm of the quartz sand micro mist;It is described high-purity Spend SiO in SILICA FUME2Content >=97%, particle diameter≤1 μm of the quartz sand micro mist.
The preparation method of aluminium synthesis material, comprises the following steps in a kind of high intensity high RUL:
1) grinding, iron removaling:The quartz sand for being 22% by alumine raw material that percentage by weight is 68%, percentage by weight Micro mist, the high-purity SILICA FUME that percentage by weight is 10%, which are added in grinder, is ground to the powder that granularity is less than 0.045mm;
2) high-pressure molding base:Powder in step 1) is added in vacuum hydraulic former, in 120Mpa pressure Obtained material base down;
3) dry:Obtained material base in step 2) is put into 90~120 DEG C of drying oven and dries 10~16h, has been dried Moisture≤1% after;
4) high-temperature firing:Material base is put into 1450~1550 DEG C of kiln after the completion of drying and fired 6~10 hours;
5) cool down, be broken:Required granularity is crushed to after room temperature is furnace-cooled to after firing.
The present invention can be embodied without departing from the spiritual or substantive of invention in a variety of forms, it should therefore be appreciated that on State embodiment and be not limited to foregoing details, and should widely be explained in the range of claim limits, therefore fall into right and want Ask or the change in its equivalent scope and remodeling all should be claim and covered.

Claims (4)

  1. A kind of 1. aluminium synthesis material in high intensity high RUL, it is characterised in that:It is formulated by the raw material of following weight percentage: Alumine raw material 50~70%, quartz sand micro mist 22~48%, high-purity SILICA FUME 1~10%.
  2. 2. aluminium synthesis material in high intensity high RUL according to claim 1, it is characterised in that:The alumine raw material burn Burn Al after being reduced2O3Content >=88%, TiO2Content≤4.0%, Fe2O3Content≤1.5%;In the quartz sand micro mist SiO2Content >=99%, particle diameter≤5 μm of the quartz sand micro mist;SiO in the high-purity SILICA FUME2Content >=97%, Particle diameter≤1 μm of the quartz sand micro mist.
  3. A kind of 3. preparation method of aluminium synthesis material in high RUL of high intensity as defined in claim 1, it is characterised in that:Bag Include following steps:
    1) grinding, iron removaling:The stone for being 22~48% by alumine raw material that percentage by weight is 50~70%, percentage by weight Sand micro mist, the high-purity SILICA FUME that percentage by weight is 1~10%, which are added in grinder, is ground to granularity less than 0.045mm's Powder;
    2) high-pressure molding base:Powder in step 1) is added in vacuum hydraulic former, made under 120Mpa pressure Obtain material base;
    3) dry:Obtained material base in step 2) is put into 90~120 DEG C of drying oven and dries 10~16h, after the completion of drying Moisture≤1%;
    4) high-temperature firing:Material base is put into 1450~1550 DEG C of kiln after the completion of drying and fired 6~10 hours;
    5) cool down, be broken:Required granularity is crushed to after room temperature is furnace-cooled to after firing.
  4. 4. the preparation method of aluminium synthesis material in high intensity high RUL according to claim 3, it is characterised in that:The high alumina Al after alumina raw material burning decrement2O3Content >=88%, TiO2Content≤4.0%, Fe2O3Content≤1.5%;
    SiO in the quartz sand micro mist2Content >=99%, particle diameter≤5 μm of the quartz sand micro mist;
    SiO in the high-purity SILICA FUME2Content >=97%, particle diameter≤1 μm of the quartz sand micro mist.
CN201711030041.5A 2017-10-30 2017-10-30 Aluminium synthesis material and preparation method thereof in a kind of high intensity high RUL Pending CN107721442A (en)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2002070431A1 (en) * 2001-03-07 2002-09-12 Becorit Gmbh Sintered inorganic granulates and shaped bodies based on carbon and molybdenum compounds in a ceramic matrix
CN101774819A (en) * 2010-02-24 2010-07-14 淄博嘉环耐火材料有限公司 Zero creep low-aluminum mullite brick
CN101857454A (en) * 2010-06-28 2010-10-13 通达耐火技术股份有限公司 Bauxite-based high-density fireproof synthetic material and production method
CN102432312A (en) * 2011-09-13 2012-05-02 武汉科技大学 Micro-porous mullite-silicon carbide multiphase fire resistant material and preparation method thereof

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2002070431A1 (en) * 2001-03-07 2002-09-12 Becorit Gmbh Sintered inorganic granulates and shaped bodies based on carbon and molybdenum compounds in a ceramic matrix
CN101774819A (en) * 2010-02-24 2010-07-14 淄博嘉环耐火材料有限公司 Zero creep low-aluminum mullite brick
CN101857454A (en) * 2010-06-28 2010-10-13 通达耐火技术股份有限公司 Bauxite-based high-density fireproof synthetic material and production method
CN102432312A (en) * 2011-09-13 2012-05-02 武汉科技大学 Micro-porous mullite-silicon carbide multiphase fire resistant material and preparation method thereof

Non-Patent Citations (2)

* Cited by examiner, † Cited by third party
Title
胡德元等: "精铸铝矾土合成料的研究", 《材料工程》 *
钟香崇: "我国高铝矾土创新发展的战略思考", 《耐火材料》 *

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Application publication date: 20180223