CN107721394A - A kind of ceramic material and its manufacture method - Google Patents

A kind of ceramic material and its manufacture method Download PDF

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Publication number
CN107721394A
CN107721394A CN201711060710.3A CN201711060710A CN107721394A CN 107721394 A CN107721394 A CN 107721394A CN 201711060710 A CN201711060710 A CN 201711060710A CN 107721394 A CN107721394 A CN 107721394A
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parts
weight
ceramic material
powder
manufacture method
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裴寿益
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    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/01Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3205Alkaline earth oxides or oxide forming salts thereof, e.g. beryllium oxide
    • C04B2235/3206Magnesium oxides or oxide-forming salts thereof
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    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3231Refractory metal oxides, their mixed metal oxides, or oxide-forming salts thereof
    • C04B2235/3232Titanium oxides or titanates, e.g. rutile or anatase
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    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/34Non-metal oxides, non-metal mixed oxides, or salts thereof that form the non-metal oxides upon heating, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/349Clays, e.g. bentonites, smectites such as montmorillonite, vermiculites or kaolines, e.g. illite, talc or sepiolite
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    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/38Non-oxide ceramic constituents or additives
    • C04B2235/3817Carbides
    • C04B2235/3826Silicon carbides
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    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/65Aspects relating to heat treatments of ceramic bodies such as green ceramics or pre-sintered ceramics, e.g. burning, sintering or melting processes
    • C04B2235/656Aspects relating to heat treatments of ceramic bodies such as green ceramics or pre-sintered ceramics, e.g. burning, sintering or melting processes characterised by specific heating conditions during heat treatment
    • C04B2235/6567Treatment time
    • CCHEMISTRY; METALLURGY
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    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/65Aspects relating to heat treatments of ceramic bodies such as green ceramics or pre-sintered ceramics, e.g. burning, sintering or melting processes
    • C04B2235/658Atmosphere during thermal treatment

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Compositions Of Oxide Ceramics (AREA)

Abstract

The present invention relates to a kind of ceramic material and its manufacture method.A kind of ceramic material, include the component of following parts by weight:The parts by weight of calcite in powder 8 22, the parts by weight of magnesium oxide particle 39, five oxidation Tritanium/Trititanium 8 25 parts by weight, the parts by weight of Rock Powder 15 45, the parts by weight of silicon carbide micro-powder 10 18,20 30 parts of bentonite.Ceramic material of the present invention and its manufacture method, have the advantages that manufacture method is simple, wear-resistant.Inventor has carried out the screening experiment of substantial amounts of component and dosage early stage, is found surprisingly that, technical scheme is by reasonably matching and the combination of each component has significant toughening effect.The abrasion resistance properties of ceramic material are improved, largely increase its toughness, possess stronger decay resistance after high temperature sintering.

Description

A kind of ceramic material and its manufacture method
Technical field
The invention belongs to ceramic material manufacturing technology field, more particularly to a kind of ceramic material and its manufacture method.
Background technology
Traditional ceramic material is primarily referred to as alumino-silicate.Selection of the people to alumino-silicate requires not when incipient Height, purity is little, and also heterogeneity, typed pressure be not high for the granularity of particle.At this moment obtaining ceramics turns into traditional ceramics.Development later High to purity, granularity is small and homogeneous, and typed pressure is high, and the sintered body for being sintered to obtain is called fine ceramics.With society Progressive, the performance of ceramic material is also become better and better, and existing ceramic material has good mechanical characteristic, thermal characteristics, electrical characteristics Etc. performance, but as people can not meet to make well for the requirement more and more higher of ceramics, existing ceramic material With demand, it is necessary to further improve.
The content of the invention
The technical problems to be solved by the invention are in view of the shortcomings of the prior art, there is provided a kind of ceramic material and its manufacture Method, to solve at least one of above-mentioned technical problem.
The technical scheme that the present invention solves above-mentioned technical problem is as follows:A kind of ceramic material, include the group of following parts by weight Point:Calcite in powder 8-22 parts by weight, magnesium oxide particle 3-9 parts by weight, five oxidation Tritanium/Trititanium 8-25 parts by weight, Rock Powder 15-45 weights Measure part, silicon carbide micro-powder 10-18 parts by weight, bentonite 20-30 parts.
The beneficial effects of the invention are as follows:Inventor has carried out the screening experiment of substantial amounts of component and dosage early stage, unexpected Discovery, technical scheme is by reasonably matching and the combination of each component has significant toughening effect.Improve The abrasion resistance properties of ceramic material, largely increase its toughness, possess stronger corrosion resistance after high temperature sintering Energy.
On the basis of above-mentioned technical proposal, the present invention can also do following improvement.
Further, the component of following parts by weight is included:The parts by weight of calcite in powder 15, the parts by weight of magnesium oxide particle 6, five oxidations The parts by weight of Tritanium/Trititanium 10, the parts by weight of Rock Powder 20, the parts by weight of silicon carbide micro-powder 12,20 parts of bentonite.
Further, the granularity of the five oxidations Tritanium/Trititanium particle is 100-150 mesh.
Further, the ceramic material also includes thickener, and the parts by weight of the thickener are 10-25 parts.
The present invention also provides a kind of above-mentioned ceramic manufacture method, comprises the following steps:
Step 1,10-50 mesh powders will be ground into described five oxidation Tritanium/Trititanium input pulverizers, remove the hydrogen in titanium valve Gas;
Step 2, by the five oxidation Tritanium/Trititaniums, calcite in powder, magnesium oxide particle, the rock that have removed hydrogen obtained by step 1 Powder and silicon carbide micro-powder are proportionally being well mixed, and are added stabilizer, thickener, acetone and water and stirred into slurry;
Step 3, slurry step 2 obtained is granulated through comminutor, then by moulding process processing procedure idiosome, idiosome is carried out Sintering, ceramic material is made.On the basis of above-mentioned technical proposal, the present invention can also do following improvement.
Further, in the step 1, the outgassing temperature for removing hydrogen is 900-1100 DEG C.
Further, in the step 3, the temperature being sintered is 1000-1200 DEG C.
Embodiment
The principles and features of the present invention are described below, and the given examples are served only to explain the present invention, is not intended to limit Determine the scope of the present invention.
A kind of ceramic material, include the component of following parts by weight:Calcite in powder 8-22 parts by weight, magnesium oxide particle 3-9 weights Measure part, five oxidation Tritanium/Trititanium 8-25 parts by weight, Rock Powder 15-45 parts by weight, silicon carbide micro-powder 10-18 parts by weight, bentonite 20-30 Part.The granularity of the five oxidations Tritanium/Trititanium is 100-150 mesh.The ceramic material also includes thickener, the weight of the thickener Amount part is 10-25 parts.During manufacture, comprise the following steps:Step 1,10- will be ground into described five oxidation Tritanium/Trititanium input pulverizers 50 mesh powders, remove the hydrogen in titanium valve;Step 2, by the five oxidation Tritanium/Trititaniums, the Fang Xie that have removed hydrogen obtained by step 1 Stone flour, magnesium oxide particle, Rock Powder and silicon carbide micro-powder are proportionally being well mixed, and add stabilizer, thickener, acetone And water stirs into slurry;Step 3, slurry step 2 obtained is granulated through comminutor, then by moulding process processing procedure idiosome, Idiosome is sintered, ceramic material is made.On the basis of above-mentioned technical proposal, the present invention can also do following improvement.Institute State in step 1, the outgassing temperature for removing hydrogen is 900-1100 DEG C.In the step 3, the temperature being sintered is 1000- 1200℃。
Relative to prior art, the present inventor has carried out the screening experiment of substantial amounts of component and dosage early stage, It is found surprisingly that, technical scheme is by reasonably matching and the combination of each component has significant toughening effect. The abrasion resistance properties of ceramic material are improved, largely increase its toughness, possess stronger corrosion resistant after high temperature sintering Corrosion energy.
It is introduced below by specific embodiment.
Embodiment 1
A kind of ceramic material, including following components by weight percent:Calcite in powder 3.0kg, magnesium oxide particle 0.3kg, five oxidation three Titanium 1kg, Rock Powder 2.2kg, silicon carbide micro-powder 1.2kg, bentonite 1.5kg.During manufacture, each component is weighed by proportioning, is mixed together It is even, it is sintered, the outgassing temperature for removing hydrogen is 1000 DEG C, and the temperature being sintered is 1150 DEG C.After 15 hours, system Obtain ceramic material.
Embodiment 2
A kind of ceramic material, including following components by weight percent:Calcite in powder 2.4kg, magnesium oxide particle 0.2kg, five oxidation three Titanium 1.1kg, Rock Powder 2.5kg, silicon carbide micro-powder 0.9kg, bentonite 1.5kg.During manufacture, each component is weighed by proportioning, together Mix, be sintered, the outgassing temperature for removing hydrogen is 1000 DEG C, and the temperature being sintered is 1150 DEG C.After 15 hours, Ceramic material is made.
Embodiment 3
A kind of ceramic material, including following components by weight percent:Calcite in powder 2.8kg, magnesium oxide particle 0.2kg, five oxidation three Titanium 1.2kg, Rock Powder 3.1kg, silicon carbide micro-powder 0.9kg, bentonite 1.5kg.During manufacture, each component is weighed by proportioning, together Mix, be sintered, the outgassing temperature for removing hydrogen is 1000 DEG C, and the temperature being sintered is 1150 DEG C.After 15 hours, Ceramic material is made.
Comparative example 1
The five oxidation Tritanium/Trititaniums 3kg, magnesium oxide particle 0.1kg, remaining is same as Example 1.
Comparative example 2
The five oxidation Tritanium/Trititaniums 0.1kg, magnesium oxide particle 4kg, remaining is same as Example 1.
Comparative example 3
The five oxidation Tritanium/Trititaniums 3kg, magnesium oxide particle 4kg, remaining is same as Example 1.
Comparative example 4
The five oxidation Tritanium/Trititaniums 0.1kg, magnesium oxide particle 0.1kg, remaining is same as Example 1.
Measure of merit
By embodiment 1-3 and comparative example 1-4,7 groups of ceramic materials are fabricated to using identical technique.Every group is randomly selected out 0.5kg ceramic material is tested.Ceramic material is put in a heated condition, oxidation reaction and chemical reaction, reaction occurs Continue for an hour, detect the porosity.
Test result is as shown in table 1.
Table 1
The porosity (%)
Embodiment 1 11.1
Embodiment 2 10.3
Embodiment 3 9.2
Comparative example 1 23.1
Comparative example 2 23.5
Comparative example 3 36.3
Comparative example 4 26.6
Data in table 1, which can be seen that technical scheme, can improve the toughness and corrosion resistant of ceramic material Corrosion energy.
The foregoing is only presently preferred embodiments of the present invention, be not intended to limit the invention, it is all the present invention spirit and Within principle, any modification, equivalent substitution and improvements made etc., it should be included in the scope of the protection.

Claims (7)

1. a kind of ceramic material, it is characterised in that include the component of following parts by weight:Calcite in powder 8-22 parts by weight, magnesia Particle 3-9 parts by weight, five oxidation Tritanium/Trititanium particle 8-25 parts by weight, Rock Powder 15-45 parts by weight, silicon carbide micro-powder 10-18 weight Part, bentonite 20-30 parts.
2. a kind of ceramic material according to claim 1, it is characterised in that include the component of following parts by weight:Calcite in powder 15 parts by weight, the parts by weight of magnesium oxide particle 6, five oxidation Tritanium/Trititanium 10 parts by weight, the parts by weight of Rock Powder 20, the weight of silicon carbide micro-powder 12 Part, 20 parts of bentonite.
A kind of 3. ceramic material according to claim 1, it is characterised in that it is described five oxidation Tritanium/Trititanium particle granularities be 100-150 mesh.
4. a kind of ceramic material according to claim 1, it is characterised in that the ceramic material also includes thickener, described The parts by weight of thickener are 10-25 parts.
5. a kind of manufacture method of the ceramic material as described in claim any one of 1-4, it is characterised in that comprise the following steps:
Step 1,10-50 mesh powders will be ground into described five oxidation Tritanium/Trititanium input pulverizers, remove the hydrogen in titanium valve;
Step 2, by obtained by step 1 removed hydrogen five oxidation Tritanium/Trititaniums, calcite in powder, magnesium oxide particle, Rock Powder and Silicon carbide micro-powder is proportionally being well mixed, and is added stabilizer, thickener, acetone and water and stirred into slurry;
Step 3, slurry step 2 obtained is granulated through comminutor, then by moulding process processing procedure idiosome, idiosome is burnt Knot, ceramic material is made.
6. a kind of manufacture method of ceramic material according to claim 5, it is characterised in that in the step 1, remove hydrogen Outgassing temperature be 900-1100 DEG C.
7. a kind of manufacture method of ceramic material according to claim 5, it is characterised in that in the step 3, be sintered Temperature be 1000-1200 DEG C.
CN201711060710.3A 2017-11-02 2017-11-02 A kind of ceramic material and its manufacture method Withdrawn CN107721394A (en)

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Application Number Priority Date Filing Date Title
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CN107721394A true CN107721394A (en) 2018-02-23

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Application publication date: 20180223