CN107718432A - A kind of intelligent color liquid addition operational outfit - Google Patents
A kind of intelligent color liquid addition operational outfit Download PDFInfo
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- CN107718432A CN107718432A CN201710983481.6A CN201710983481A CN107718432A CN 107718432 A CN107718432 A CN 107718432A CN 201710983481 A CN201710983481 A CN 201710983481A CN 107718432 A CN107718432 A CN 107718432A
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- color liquid
- component
- auxiliary material
- mixing
- raw material
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/18—Feeding the material into the injection moulding apparatus, i.e. feeding the non-plastified material into the injection unit
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/08—Cleaning containers, e.g. tanks
- B08B9/093—Cleaning containers, e.g. tanks by the force of jets or sprays
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/02—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type
- B29B7/06—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices
- B29B7/10—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary
- B29B7/12—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary with single shaft
- B29B7/16—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary with single shaft with paddles or arms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/02—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type
- B29B7/22—Component parts, details or accessories; Auxiliary operations
- B29B7/24—Component parts, details or accessories; Auxiliary operations for feeding
- B29B7/242—Component parts, details or accessories; Auxiliary operations for feeding in measured doses
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/80—Component parts, details or accessories; Auxiliary operations
- B29B7/88—Adding charges, i.e. additives
- B29B7/94—Liquid charges
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/18—Feeding the material into the injection moulding apparatus, i.e. feeding the non-plastified material into the injection unit
- B29C2045/1891—Means for detecting presence or level of raw material inside feeding ducts, e.g. level sensors inside hoppers
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
Abstract
The invention discloses a kind of intelligent color liquid addition operational outfit；Include material feeding box, batch mixing component, color liquid bucket, color liquid addition component, rabbling mechanism, injection machine and controller assemblies after improving；There is stable operation, time saving convenience, general, swift to operate, simultaneously, controller assemblies add component, rabbling mechanism, injection machine and are controlled to raw material, auxiliary material and batch mixing component, color liquid, save labor intensity, use manpower and material resources sparingly, solve Injection Industry can not automated production problem, realize injection production automation, suitable for the operation of various color liquid.
Description
Technical field
The present invention relates to color liquid to prepare association area, is especially a kind of intelligent color liquid addition operational outfit.
Background technology
The history of plastic industry is looked back, from yesterday to today, as a kind of new material, the application of plastic products is gradual
Be deep into life each corner (such as：Building materials, industry, civilian, household electrical appliances), plastic industry obtains under the promotion of the market demand
Swift and violent development is arrived, environmental protection, automation, low energy consumption have turned into the brand-new theme of industry development.At present, come for colouring agent
Say, its preparation process needs to use a variety of devices.
Found by retrieval, patent No. CN201020616814.5 utility model discloses a kind of coloured glass colouring agent
Automatic premixing machine, it includes mixer, and being horizontally disposed with mixer has agitating shaft, and agitating shaft is provided with stirring vane, agitating shaft
Stretch out mixer and seal therewith, the agitating shaft outside mixer is connected with motor driver, and batch mixing is also associated with mixer
The overturning drive device of case.
Patent No. CN201320725382.5 utility model discloses a kind of pump concrete different intensity grades sign
Colouring agent dosing device, including colouring agent container containing, valve, quantitative control device and delivery pipe, the quantitative control
Device is arranged on the lower section of colouring agent container containing, the bottom connecting conveying pipe of quantitative control device, quantitative control device it is upper
Under be provided with valve.The utility model is simple to operate, simple and clear, and it is accurate to feed, and enters rower using the utility model
Show that different strength concrete contact interface can be more accurate, and the strength grade generation to concrete does not significantly affect,
Quality risk can effectively be evaded and avoid wasting.
Patent No. CN201620810503.X utility model discloses a kind of colouring agent mixing plant, including cabinet and sets
The tank diameter being placed in cabinet, horizontal agitating screw and longitudinal agitating screw are provided with tank diameter；The enclosure top is set
There is charging aperture；Laterally stirring one end and motor connection, the other end horizontal direction are vertically arranged longitudinal agitating screw；It is described vertical
Agitating screw bottom is provided with discharging opening；The tank diameter is set for multiple stratiforms, and the transverse direction closed on up and down in tank diameter is stirred
Mix screw rod and longitudinal agitating screw locality is arranged alternately；The incorgruous extruding stirring of longitudinal and transverse screw rod of stratiform setting is crossed, to batch mixing
Sufficiently stirred, and set steam (vapor) outlet to reduce internal high temperature gas in tank diameter end, lower air pressure inside and temperature,
Coolant apparatus reduces the temperature of stirring material, reduces batch mixing long-time high temperature and the excessively poor appearance of sizing material quality occurs, guarantee produced
Cheng Anquan, discharging are stable.
However, with the continuous development of society, the colouring agent of high-tech content will play more and more important work wherein
With traditional colouring agent is toner or color masterbatch are needed during the use of plastic manufacturing by weighing, color mixing machine stirs etc.
Step；However, traditional mode of operation along with high energy consumption and can cause environmental pollution, while automated production can not be met
Demand；And for weighing, for the stirring of batch mixing and color mixing machine, each several part is more independent, can not contact realization；And for
For each step, manual operation need to be used, wastes time and energy and efficiency is low.
The content of the invention
Therefore, in order to solve above-mentioned deficiency, the present invention provides a kind of intelligent color liquid addition operational outfit herein；By improving
Include material feeding box, batch mixing component, color liquid bucket, color liquid addition component, rabbling mechanism, injection machine and controller assemblies afterwards；Have
Stable operation, time saving convenience, it is general, swift to operate the advantages that, meanwhile, controller assemblies are to raw material, auxiliary material and batch mixing component, color
Liquid addition component, rabbling mechanism, injection machine are controlled, and are saved labor intensity, are used manpower and material resources sparingly, solve Injection Industry without
The problem of method automated production, the automation of injection production is realized, suitable for the operation of various color liquid.
The present invention is achieved in that a kind of intelligent color liquid addition operational outfit of construction, including material feeding box, is moulded for storing
Expect raw material and auxiliary material, and it is weighed and charging speed, switch are controlled by Electric angle valve；
And batch mixing component, the mixing after being weighed for the raw material to addition of classifying in material feeding box and auxiliary material, and it is right
Mixed raw material, auxiliary material control charging speed, switch by Electric angle valve；
And color liquid bucket, for storing the color liquid of color liquid stirring, and level sensing is carried out to it；
And color liquid addition component, for controlling the output liquid feeding of the color liquid in color liquid bucket, by Weighing module and quantify
Pump accurately controls the addition of color liquid；
And mixing component, for the addition component control of the mixed raw material of batch mixing component, auxiliary material and color liquid to be exported
Color liquid be stirred mixing；
And injection machine and controller assemblies；
Wherein, material feeding box connects with batch mixing component, and the charging aperture of the output end connection mixing component of batch mixing component, color liquid adds
Add the entrance point of output end connection mixing component corresponding to component；Meanwhile mixing component outlet end connection injection machine；Meanwhile control
Device assembly processed adds component, rabbling mechanism, injection machine to material feeding box, batch mixing component, color liquid bucket, color liquid and carries out signal acquisition and defeated
Go out control.
The present invention provides a kind of intelligent color liquid addition operational outfit by improving；Through improvement after have stable operation,
Time saving convenience, it is general, swift to operate the advantages that, meanwhile, control box assembly to batch mixing component, color liquid add component, rabbling mechanism,
Injection machine is controlled, save labor intensity, use manpower and material resources sparingly, solve Injection Industry can not automated production problem,
The automation of injection production is realized, suitable for the operation of various color liquid.
Improvement as above-mentioned technical proposal.
A kind of intelligent color liquid addition operational outfit, the batch mixing component have support body, are respectively arranged with support body more
Individual charging Weighing module, support body are internally provided with compound module, and the surface of support body, which is set, data show and communications mould
Block；Weighed in real time primarily directed to the addition in raw material, auxiliary material, and shown and result is passed back into controller assemblies,
Controller assemblies control raw material, the addition of auxiliary material and adding speed, addition switch in real time according to processing parameter；
It is the weighing bucket positioned at support body upper end to feed Weighing module, and the plastic raw materials and auxiliary material for being directed to addition are divided
Also known as weight, then data are shown and communications module is summed and preserved to whole data；
Compound module is positioned at the lower section of charging Weighing module：Controller assemblies control compound module carries out raw material and auxiliary
The mixing of material, ensure uniform.
During operation, the plastic raw materials and auxiliary material of classification storage, feed each via Electric angle valve in material feeding box, and charging weighs
Module mixed before weighing and calculate total weight；System detectio just controls compound module after the completion of being weighed to charging
Carry out the mixing of raw material and auxiliary material, the technique for ensureing actual production；
Electric angle valve device is provided with batch mixing component, is controlled for the discharging speed to raw material after mixing and switch
System, is allowed to meet processing parameter.
Batch mixing component of the present invention be different from it is existing weigh or conventional mixing equipment because of the present invention mixed
Material component is provided simultaneously with weighing and mixed function, while the ratio data that raw material can be weighed is shown and returns result
To control box assembly.
Batch mixing component of the present invention is by redesigning, also with following structural advantages；With support body, distinguish on support body
Multiple charging Weighing modules are provided with, support body is internally provided with compound module, and the surface of support body, which is set, data show and lead to
Believe transport module, its benefit is easily and intuitively observed data, while compound module is located at the inside of support body, and support body can be right
Compound module is protected.
Improvement as above-mentioned technical proposal.
A kind of intelligent color liquid addition operational outfit, the color liquid rabbling mechanism have mixing drum and rabbling mechanism；Stir
Mixing mechanism includes motor mounting rack, motor mounting plate, agitating shaft, agitator disk, paddle, stirring motor, decelerator；Motor is installed
Frame is fixed on the top of mixing drum；Stirring motor is connected integral rear on motor mounting plate, motor installation with decelerator
Plate is integrally attached to what stirring motor and decelerator were formed on motor mounting rack, and the lower end of agitating shaft is welded with agitator disk, stirs
Mix and be welded with polylith paddle in 45-60 degree on disk；The top of mixing drum has material inlet.
Batch mixing component of the present invention be different from it is existing weigh or conventional mixing equipment because of the present invention mixed
Material component is provided simultaneously with weighing and mixed function, while the ratio data that raw material can be weighed is shown and returns result
To control box assembly.
It is of the present invention weigh and batch mixing component through redesign, also with following structural advantages；With support body, support body
On be respectively arranged with multiple charging Weighing modules, support body is internally provided with compound module, and the surface of support body is provided with data and shown
Show that with communications module, its benefit be easily and intuitively observed data, while compound module is located at the inside of support body, support body
Compound module can be protected.
Improvement as above-mentioned technical proposal.
A kind of intelligent color liquid addition operational outfit, mixing drum are internally provided with the spray for mixing drum internal washing
Frame, multiple mouth sprays are provided with spraying rack.The purpose of spraying rack is set to be easy for carrying out clearly the inside of mixing drum herein
Wash；Cleaning fluid can be sprayed by mouth spray due to being provided with multiple mouth sprays on spraying rack, during cleaning, quickly and easily realized
To the internal washing of mixing drum.
Improvement as above-mentioned technical proposal.
A kind of intelligent color liquid adds operational outfit, weighing device is provided with material feeding box, for material feeding box internal memory
The raw material of storage and the weight of auxiliary material are detected respectively, when internal raw material and auxiliary material weigh less than 10%, remind user's addition；
Electric angle valve device is provided with material feeding box, for the raw material to material feeding box memory storage and the charging rate of auxiliary material and
Switch is controlled, and is allowed to meet processing parameter.
The present invention is also provided with weighing device by improvement in material feeding box, the weight for the raw material to material feeding box memory storage
Amount is detected, and its effect is, when internal raw material weight is less than 10%, to remind user's addition.
Improvement as above-mentioned technical proposal.
A kind of intelligent color liquid adds operational outfit, and the liquid level for detecting internal color liquid storage is provided with color liquid bucket
Detection means, its effect are, when liquid level is less than 10% in color liquid bucket, start to remind user.
Improvement as above-mentioned technical proposal.
A kind of intelligent color liquid addition operational outfit, the equipment method of operation are as follows：
During operation, controller assemblies gather the plastic raw materials of material feeding box, auxiliary material weight and color liquid bucket liquid level first, after qualified
Control batch mixing component to start, the toner plastic raw materials of classification storage in material feeding box and auxiliary material are each first delivered to corresponding charging
In Weighing module, weighing before being mixed simultaneously calculates total weight；Just by batch mixing component after the completion of charging is weighed
Data show and communications module weighing data is sent in controller assemblies, then control compound module carry out raw material and
The mixing of auxiliary material, the technique for ensureing actual production；It is after batch mixing component completes mixing to raw material and auxiliary material, mixed material is defeated
Deliver to be mixed in rabbling mechanism, controller assemblies control startup color liquid addition component, by color liquid addition component according to addition
Raw material, auxiliary material weight and processing parameter, quantitative color liquid is delivered in rabbling mechanism, is started by controller assemblies and stirred
Motor, the stirring of color liquid and batch mixing is carried out, is allowed to fully mix.
The invention has the advantages that：The present invention provides a kind of intelligent color liquid addition operational outfit herein by improving, such as
Shown in Fig. 1-Fig. 6, first compare with existing mode of operation, there is following improvement and advantage；
Advantage 1：The present invention provides a kind of intelligent color liquid addition operational outfit herein by improving, as shown in figs 1 to 6, can
To be practiced as follows；Including material feeding box, for storing plastic raw materials and auxiliary material, and it is weighed and by electronic
Angle valve control charging speed, switch；
And batch mixing component, the mixing after being weighed for the raw material to addition of classifying in material feeding box and auxiliary material, and it is right
Mixed raw material, auxiliary material control charging speed, switch by Electric angle valve；
And color liquid bucket, for storing the color liquid of color liquid stirring, and level sensing is carried out to it；
And color liquid addition component, for controlling the output liquid feeding of the color liquid in color liquid bucket, by Weighing module and quantify
Pump accurately controls the addition of color liquid；
And mixing component, for the addition component control of the mixed raw material of batch mixing component, auxiliary material and color liquid to be exported
Color liquid be stirred mixing；
And injection machine and controller assemblies；
Wherein, material feeding box connects with batch mixing component, and the charging aperture of the output end connection mixing component of batch mixing component, color liquid adds
Add the entrance point of output end connection mixing component corresponding to component；Meanwhile mixing component outlet end connection injection machine；Meanwhile control
Device assembly processed adds component, rabbling mechanism, injection machine to material feeding box, batch mixing component, color liquid bucket, color liquid and carries out signal acquisition and defeated
Go out control.
The present invention provides a kind of intelligent color liquid addition operational outfit by improving；Through improvement after have stable operation,
Time saving convenience, it is general, swift to operate the advantages that, meanwhile, control box assembly to batch mixing component, color liquid add component, color liquid stir
Mechanism, injection machine be controlled, and saves labor intensity, uses manpower and material resources sparingly, and solving Injection Industry can not automated production
Problem, the automation of injection production is realized, suitable for the operation of various color liquid.
Advantage 2：A kind of intelligent color liquid addition operational outfit of the present invention, the batch mixing component have a support body, on support body
Multiple charging Weighing modules are respectively arranged with, support body is internally provided with compound module, and the surface of support body, which is set, data show
With communications module；Weighed in real time primarily directed to the addition in raw material, auxiliary material, and shown and pass back to result
Controller assemblies, controller assemblies control raw material, the addition of auxiliary material and adding speed, added in real time according to processing parameter
Increase pass；
It is the weighing bucket positioned at support body upper end to feed Weighing module, and the plastic raw materials and auxiliary material for being directed to addition are divided
Also known as weight, then data are shown and communications module is summed and preserved to whole data；
Compound module is positioned at the lower section of charging Weighing module：Controller assemblies control compound module carries out raw material and auxiliary
The mixing of material, ensure uniform.
During operation, the plastic raw materials and auxiliary material of classification storage, feed each via Electric angle valve in material feeding box, and charging weighs
Module mixed before weighing and calculate total weight；System detectio just controls compound module after the completion of being weighed to charging
Carry out the mixing of raw material and auxiliary material, the technique for ensureing actual production；
Electric angle valve device is provided with batch mixing component, is controlled for the discharging speed to raw material after mixing and switch
System, is allowed to meet processing parameter.
Batch mixing component of the present invention be different from it is existing weigh or conventional mixing equipment because of the present invention mixed
Material component is provided simultaneously with weighing and mixed function, while the ratio data that raw material can be weighed is shown and returns result
To control box assembly.
Batch mixing component of the present invention is by redesigning, also with following structural advantages；With support body, distinguish on support body
Multiple charging Weighing modules are provided with, support body is internally provided with compound module, and the surface of support body, which is set, data show and lead to
Believe transport module, its benefit is easily and intuitively observed data, while compound module is located at the inside of support body, and support body can be right
Compound module is protected.
Advantage 3：A kind of intelligent color liquid addition operational outfit of the present invention, the color liquid rabbling mechanism have mixing drum and
Rabbling mechanism；Rabbling mechanism includes motor mounting rack, motor mounting plate, agitating shaft, agitator disk, paddle, stirring motor, deceleration
Device；Motor mounting rack is fixed on the top of mixing drum；Stirring motor be connected with decelerator it is integral after be arranged on motor mounting plate
On, motor mounting plate is integrally attached to what stirring motor and decelerator were formed on motor mounting rack, the lower end welding of agitating shaft
There is an agitator disk, polylith paddle is welded with 45-60 degree on agitator disk；The top of mixing drum has material inlet.
Above-mentioned rabbling mechanism is mixed during present invention operation to be helped to lift the mixing effect of color liquid, and the rabbling mechanism
Also have the characteristics that it is simple in construction, convenient and practical, by being in that 45-60 degree welds polylith paddle on agitator disk, band during stirring
Dynamic color liquid rotates soon, improves its stirring efficiency.
Advantage 4：A kind of intelligent color liquid addition operational outfit of the present invention, mixing drum are internally provided with mixing drum
The spraying rack of portion's cleaning, is provided with multiple mouth sprays on spraying rack.
The purpose of spraying rack is set to be easy for cleaning the inside of mixing drum herein；Due to being provided with spraying rack
Multiple mouth sprays, cleaning fluid can be sprayed by mouth spray during cleaning, quickly and easily realize the internal washing to mixing drum.
Advantage 5：A kind of intelligent color liquid of the present invention adds operational outfit, is provided with weighing device in material feeding box, is used for
The weight of raw material and auxiliary material to material feeding box memory storage detects respectively, when internal raw material and auxiliary material weigh less than 10%,
Remind user's addition；
Electric angle valve device is provided with material feeding box, for the raw material to material feeding box memory storage and the charging rate of auxiliary material and
Switch is controlled, and is allowed to meet processing parameter.
The present invention is also provided with weighing device by improvement in material box, the weight for the raw material to material box memory storage
Amount is detected, and its effect is, when internal raw material weight is less than 10%, to remind user's addition.
Advantage 6：A kind of intelligent color liquid of the present invention adds operational outfit, is provided with color liquid bucket for detecting internal color
The liquid level sensor of liquid storage, its effect are, when liquid level is less than 10% in color liquid bucket, start to remind user.
Advantage 7：A kind of intelligent color liquid addition operational outfit of the present invention, the equipment method of operation are as follows：
During operation, controller assemblies gather the plastic raw materials of material feeding box, auxiliary material weight and color liquid bucket liquid level first, after qualified
Control batch mixing component to start, the toner plastic raw materials of classification storage in material feeding box and auxiliary material are each first delivered to corresponding charging
In Weighing module, weighing before being mixed simultaneously calculates total weight；Just by batch mixing component after the completion of charging is weighed
Data show and communications module weighing data is sent in controller assemblies, then control compound module carry out raw material and
The mixing of auxiliary material, the technique for ensureing actual production；It is after batch mixing component completes mixing to raw material and auxiliary material, mixed material is defeated
Deliver to be mixed in rabbling mechanism, controller assemblies control startup color liquid addition component, by color liquid addition component according to addition
Raw material, auxiliary material weight and processing parameter, quantitative color liquid is delivered in rabbling mechanism, is started by controller assemblies and stirred
Motor, the stirring of color liquid and batch mixing is carried out, is allowed to fully mix.
Brief description of the drawings
Fig. 1 is the integral layout block diagram of the intelligent color liquid addition operational outfit of the present invention；
Fig. 2 is that the present invention weighs and batch mixing component front schematic view；
Fig. 3 is that the present invention weighs and batch mixing component side schematic view；
Fig. 4 is color liquid rabbling mechanism schematic diagram of the present invention；
Fig. 5 is the rabbling mechanism schematic diagram in color liquid rabbling mechanism of the present invention；
Fig. 6 is spraying rack schematic diagram of the present invention.
Wherein：Material box 1, weighs and batch mixing component 2, color oil drum 3, color oil machine 4, color liquid rabbling mechanism 5, injection machine 6, control
Case 7 processed, support body 8, Weighing module 9 is fed, compound module 10, data are shown and communications module 11, mixing drum 12, motor
Mounting bracket 13, motor mounting plate 14, agitating shaft 15, agitator disk 16, paddle 17, stirring motor 18, decelerator 19, feedstock
Mouth 20, mouth spray 21, color liquid delivery outlet 22, spraying rack 23.
Embodiment
Below in conjunction with accompanying drawing 1- Fig. 6, the present invention is described in detail, and the technical scheme in the embodiment of the present invention is entered
Row clearly and completely describes, it is clear that described embodiment is only part of the embodiment of the present invention, rather than whole realities
Apply example.Based on the embodiment in the present invention, those of ordinary skill in the art are obtained under the premise of creative work is not made
Every other embodiment, belong to the scope of protection of the invention.
The present invention provides a kind of intelligent color liquid and adds operational outfit herein by improving, as shown in figs 1 to 6, can be according to
Following manner is practiced；Including material feeding box 1, for storing plastic raw materials and auxiliary material, and it is weighed and passes through Electric angle valve
Control charging speed, switch；
And batch mixing component 2, for classify the raw material of addition in material feeding box 1 and auxiliary material weigh after mixing, and
Charging speed, switch are controlled by Electric angle valve to mixed raw material, auxiliary material；
And color liquid bucket 3, for storing the color liquid of color liquid stirring, and level sensing is carried out to it；
And color liquid addition component 4, for controlling the output liquid feeding of the color liquid in color liquid bucket 3, by Weighing module and determine
Amount pump accurately controls the addition of color liquid；
And mixing component 5, for 2 mixed raw material of batch mixing component, auxiliary material and color liquid addition component 4 to be controlled
The color liquid of output is stirred mixing；
And injection machine 6 and controller assemblies 7；
Wherein, material feeding box 1 connects with batch mixing component 2, the charging aperture of the output end connection mixing component 5 of batch mixing component 2, color
The entrance point of output end connection mixing component 5 corresponding to liquid addition component 4；Meanwhile the outlet end of mixing component 5 connection injection machine 6；
Meanwhile controller assemblies 7 add component 4, rabbling mechanism 5, injection machine 6 to material feeding box 1, batch mixing component 2, color liquid bucket 3, color liquid and entered
Row signal acquisition and output control.
The present invention provides a kind of intelligent color liquid addition operational outfit by improving；Through improvement after have stable operation,
Time saving convenience, it is general, swift to operate the advantages that, meanwhile, controller assemblies 7 to batch mixing component 2, color liquid add component 4, stirring group
Part 5, injection machine 6 be controlled, and saves labor intensity, uses manpower and material resources sparingly, and solving Injection Industry can not automated production
Problem, the automation of injection production is realized, suitable for the operation of various color liquid,
A kind of intelligent color liquid addition operational outfit of the present invention, the batch mixing component 2 have support body 8, distinguished on support body 8
Multiple charging Weighing modules 9 are provided with, support body 8 is internally provided with compound module 10, and the surface of support body 8, which is set, data show
With communications module 11；Weighed in real time primarily directed to the addition in raw material, auxiliary material, and shown and return result
To controller assemblies 6, controller assemblies 6 control raw material, the addition of auxiliary material and addition speed in real time according to processing parameter
Degree, addition switch；
It is the weighing bucket positioned at the upper end of support body 8 to feed Weighing module 9, and the plastic raw materials and auxiliary material for being directed to addition are carried out
Weigh respectively, then data are shown and communications module 11 is summed and preserved to whole data；
Compound module 10 is positioned at the lower section of charging Weighing module 9：Controller assemblies 6 control compound module 10 to carry out original
The mixing of material and auxiliary material, ensure uniform.
During operation, the plastic raw materials and auxiliary material of classification storage, feed each via Electric angle valve in material feeding box 1, and charging claims
Measure the weighing before module 9 is mixed and calculate total weight；System detectio just controls compound after the completion of being weighed to charging
Module 11 carries out the mixing of raw material and auxiliary material, the technique for ensureing actual production；
Electric angle valve device is provided with batch mixing component 2, is controlled for the discharging speed to raw material after mixing and switch
System, is allowed to meet processing parameter.
Batch mixing component 2 of the present invention be different from it is existing weigh or conventional mixing equipment because of the present invention
Batch mixing component 2 is provided simultaneously with weighing and mixed function, while the ratio data that raw material can be weighed is shown and by result
Pass back to control box assembly 7.
Batch mixing component 2 of the present invention is by redesigning, also with following structural advantages；With support body 8, on support body 8
Multiple charging Weighing modules 9 are respectively arranged with, support body 8 is internally provided with compound module 10, and the surface of support body 8 is provided with data
Display and communications module 11, its benefit is easily and intuitively observed data, while compound module 10 is located at the interior of support body 8
Portion, support body 8 can be protected to compound module 10.
A kind of intelligent color liquid addition operational outfit of the present invention, the color liquid rabbling mechanism 5 have mixing drum 12 and stirred
Mix mechanism；Rabbling mechanism includes motor mounting rack 13, motor mounting plate 14, agitating shaft 15, agitator disk 16, paddle 17, stirring
Motor 18, decelerator 19；Motor mounting rack 13 is fixed on the top of mixing drum 12；Stirring motor 18 connects into whole with decelerator 19
It is arranged on after body on motor mounting plate 14, motor mounting plate 14 is integrally attached to electricity by what stirring motor 18 and decelerator 19 were formed
On machine mounting bracket 13, the lower end of agitating shaft 15 is welded with agitator disk 16, and polylith paddle is welded with 45-60 degree on agitator disk 16
17；The top of mixing drum 12 has material inlet 20.
Above-mentioned rabbling mechanism is mixed during present invention operation to be helped to lift the mixing effect of color liquid, and the rabbling mechanism
Also have the characteristics that it is simple in construction, convenient and practical, by being in that 45-60 degree welds polylith paddle on agitator disk, band during stirring
Dynamic color liquid rotates soon, improves its stirring efficiency.
A kind of intelligent color liquid addition operational outfit of the present invention, mixing drum 12 are internally provided with for inside mixing drum 12
The spraying rack 23 of cleaning, multiple mouth sprays 21 are provided with spraying rack 23.
The purpose of spraying rack 23 is set to be easy for cleaning the inside of mixing drum 12 herein；Due on spraying rack 23
It is provided with multiple mouth sprays 21, cleaning fluid can be sprayed by mouth spray 21 during cleaning, quickly and easily realized to mixing drum 12
Internal washing.
A kind of intelligent color liquid of the present invention adds operational outfit, weighing device is provided with material feeding box 1, for charging
The raw material of the memory storage of case 1 and the weight of auxiliary material are detected respectively, when internal raw material and auxiliary material weigh less than 10%, are reminded and are used
Add at family；
Electric angle valve device is provided with material feeding box 1, for the raw material and the charging rate of auxiliary material to the memory storage of material feeding box 1
It is controlled with switch, is allowed to meet processing parameter.
The present invention is also provided with weighing device by improvement in material feeding box 1, for the raw material to the memory storage of material feeding box 1
Weight is detected, and its effect is, when internal raw material weight is less than 10%, to remind user's addition.
A kind of intelligent color liquid of the present invention adds operational outfit, is provided with color liquid bucket 3 and is deposited for detecting internal color liquid
The liquid level sensor of amount, its effect are, when liquid level is less than 10% in color liquid bucket, start to remind user.
A kind of intelligent color liquid addition operational outfit of the present invention, the equipment method of operation are as follows：
During operation, controller assemblies 7 gather plastic raw materials, auxiliary material weight and the color liquid bucket liquid level of material feeding box 1 first, qualified
Control batch mixing component 2 to start afterwards, be first each delivered to the toner plastic raw materials of classification storage in material feeding box 1 and auxiliary material corresponding
Feed in Weighing module 9, the weighing before being mixed simultaneously calculates total weight；Just by batch mixing component after the completion of charging is weighed
Data in 2 are shown and weighing data is sent in controller assemblies 7 by communications module 11, then control compound module 11
Carry out the mixing of raw material and auxiliary material, the technique for ensureing actual production；After batch mixing component 2 completes mixing to raw material and auxiliary material,
Mixed material is delivered to be mixed in rabbling mechanism 5, the control of controller assemblies 7 starts color liquid addition component 4, is added by color liquid
Quantitative color liquid is delivered in rabbling mechanism 5, by controlling by component 4 according to the raw material of addition, auxiliary material weight and processing parameter
Device assembly 7 processed starts stirring motor 18, carries out the stirring of color liquid and batch mixing, is allowed to fully mix.
The foregoing description of the disclosed embodiments, professional and technical personnel in the field are enable to realize or using the present invention.
A variety of modifications to these embodiments will be apparent for those skilled in the art, as defined herein
General Principle can be realized in other embodiments without departing from the spirit or scope of the present invention.Therefore, it is of the invention
The embodiments shown herein is not intended to be limited to, and is to fit to and principles disclosed herein and features of novelty phase one
The most wide scope caused.
Claims (7)
- A kind of 1. intelligent color liquid addition operational outfit, it is characterised in that：Including material feeding box (1), for storing plastic raw materials and auxiliary Material, and it is weighed and charging speed, switch are controlled by Electric angle valve；And batch mixing component (2), for the mixing after being weighed to the raw material of classification addition and auxiliary material in material feeding box (1), and Charging speed, switch are controlled by Electric angle valve to mixed raw material, auxiliary material；And color liquid bucket (3), for storing the color liquid of color liquid stirring, and level sensing is carried out to it；And color liquid addition component (4), for controlling the output liquid feeding of the color liquid in color liquid bucket (3), by Weighing module and determine Amount pump accurately controls the addition of color liquid；And mixing component (5), for the mixed raw material of batch mixing component (2), auxiliary material and color liquid to be added into component (4) control The color liquid of system output is stirred mixing；And injection machine (6) and controller assemblies (7)；Wherein, material feeding box (1) connects with batch mixing component (2), the charging of the output end connection mixing component (5) of batch mixing component (2) Mouthful, the entrance point of output end connection mixing component (5) corresponding to color liquid addition component (4)；Meanwhile mixing component (5) outlet end Connect injection machine (6)；Meanwhile controller assemblies (7) are to material feeding box (1), batch mixing component (2), color liquid bucket (3), color liquid addition group Part (4), rabbling mechanism (5), injection machine (6) carry out signal acquisition and output control.
- A kind of 2. intelligent color liquid addition operational outfit according to claim 1, it is characterised in that：Batch mixing component (2) tool There is support body (8), multiple charging Weighing modules (9) are respectively arranged with support body (8), support body (8) is internally provided with compound module (10), the surface of support body (8) sets and data show and communications module (11)；Add primarily directed in raw material, auxiliary material Dosage is weighed in real time, and is shown and result is passed back into controller assemblies (6), and controller assemblies (6) are according to production technology Parameter, raw material, the addition of auxiliary material and adding speed, addition switch are controlled in real time；It is the weighing bucket positioned at support body (8) upper end to feed Weighing module (9), and the plastic raw materials and auxiliary material for being directed to addition are carried out Weigh respectively, then data are shown and communications module (11) is summed and preserved to whole data；Compound module (10) is positioned at the lower section of charging Weighing module (9)：Controller assemblies (6) control compound module (10) is entered The mixing of row raw material and auxiliary material, ensure uniform；During operation, the plastic raw materials and auxiliary material of classification storage, feed each via Electric angle valve in material feeding box (1), and charging weighs Module (9) mixed before weighing and calculate total weight；System detectio just controls compound after the completion of being weighed to charging Module (11) carries out the mixing of raw material and auxiliary material, the technique for ensureing actual production；Electric angle valve device is provided with batch mixing component (2), is controlled for the discharging speed to raw material after mixing and switch, It is allowed to meet processing parameter.
- A kind of 3. intelligent color liquid addition operational outfit according to claim 1, it is characterised in that：The color liquid rabbling mechanism (5) there is mixing drum (12) and rabbling mechanism；Rabbling mechanism includes motor mounting rack (13), motor mounting plate (14), agitating shaft (15), agitator disk (16), paddle (17), stirring motor (18), decelerator (19)；Motor mounting rack (13) is fixed on mixing drum (12) top；Stirring motor (18) is connected integral rear on motor mounting plate (14), motor peace with decelerator (19) Loading board (14) is integrally attached to what stirring motor (18) and decelerator (19) were formed on motor mounting rack (13), agitating shaft (15) Lower end be welded with agitator disk (16), be welded with polylith paddle (17) in 45-60 degree on agitator disk (16)；Mixing drum (12) Top has material inlet (20).
- A kind of 4. intelligent color liquid addition operational outfit according to claim 1, it is characterised in that：Set inside mixing drum (12) There is the spraying rack (23) for mixing drum (12) internal washing, multiple mouth sprays (21) are provided with spraying rack (23).
- A kind of 5. intelligent color liquid addition operational outfit according to claim 1, it is characterised in that：It is provided with material feeding box (1) Weighing device, detected respectively for the raw material to material feeding box (1) memory storage and the weight of auxiliary material, when internal raw material and auxiliary material When weighing less than 10%, user's addition is reminded；Electric angle valve device is provided with material feeding box (1), for the raw material and the charging rate of auxiliary material to material feeding box (1) memory storage It is controlled with switch, is allowed to meet processing parameter.
- A kind of 6. intelligent color liquid addition operational outfit according to claim 1, it is characterised in that：It is provided with color liquid bucket (3) For detecting the liquid level sensor of internal color liquid storage, when liquid level is less than 10% in color liquid bucket, start to remind user.
- A kind of 7. intelligent color liquid addition operational outfit according to one claim of any of the above, it is characterised in that：The equipment The method of operation is as follows：During operation, controller assemblies (7) gather plastic raw materials, auxiliary material weight and the color liquid bucket liquid level of material feeding box (1) first, qualified Control batch mixing component (2) to start afterwards, be first each delivered to the toner plastic raw materials of classification storage and auxiliary material in material feeding box (1) pair In the charging Weighing module (9) answered, weighing before being mixed simultaneously calculates total weight；Just by mixing after the completion of charging is weighed Data in material component (2) are shown and weighing data is sent in controller assemblies (7) by communications module (11), then are controlled Compound module (11) carries out the mixing of raw material and auxiliary material, the technique for ensureing actual production；When batch mixing component (2) to raw material and After auxiliary material completes mixing, mixed material is delivered to to be mixed in rabbling mechanism (5), controller assemblies (7) control startup color liquid Component (4) is added, component (4) is added according to the raw material of addition, auxiliary material weight and processing parameter by color liquid, by quantitative color Liquid is delivered in rabbling mechanism (5), is started stirring motor (18) by controller assemblies (7), is carried out the stirring of color liquid and batch mixing, make Abundant mixing.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710983481.6A CN107718432A (en) | 2017-10-20 | 2017-10-20 | A kind of intelligent color liquid addition operational outfit |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110666998A (en) * | 2018-07-03 | 2020-01-10 | 江苏瑞文新材料科技有限公司 | Automatic voice reminding system for non-oiling of high-speed mixer |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN205201850U (en) * | 2015-11-27 | 2016-05-04 | 东莞市基烁实业有限公司 | Loading attachment is used in masterbatch production |
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2017
- 2017-10-20 CN CN201710983481.6A patent/CN107718432A/en active Pending
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN205201850U (en) * | 2015-11-27 | 2016-05-04 | 东莞市基烁实业有限公司 | Loading attachment is used in masterbatch production |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110666998A (en) * | 2018-07-03 | 2020-01-10 | 江苏瑞文新材料科技有限公司 | Automatic voice reminding system for non-oiling of high-speed mixer |
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Application publication date: 20180223 |