CN1077161A - Automatic combustible waste forming machine - Google Patents
Automatic combustible waste forming machine Download PDFInfo
- Publication number
- CN1077161A CN1077161A CN 92102496 CN92102496A CN1077161A CN 1077161 A CN1077161 A CN 1077161A CN 92102496 CN92102496 CN 92102496 CN 92102496 A CN92102496 A CN 92102496A CN 1077161 A CN1077161 A CN 1077161A
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- Prior art keywords
- bevel gear
- drain pan
- hopper
- housed
- axle
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- 239000010849 combustible waste Substances 0.000 title claims abstract description 15
- 239000000463 material Substances 0.000 claims abstract description 41
- 230000007246 mechanism Effects 0.000 claims abstract description 19
- 238000005520 cutting process Methods 0.000 claims abstract description 16
- 238000009434 installation Methods 0.000 claims abstract description 5
- 238000007493 shaping process Methods 0.000 claims description 17
- 239000007787 solid Substances 0.000 claims description 14
- 230000005540 biological transmission Effects 0.000 claims description 8
- 230000008878 coupling Effects 0.000 claims description 6
- 238000010168 coupling process Methods 0.000 claims description 6
- 238000005859 coupling reaction Methods 0.000 claims description 6
- 238000007599 discharging Methods 0.000 claims description 2
- 239000011148 porous material Substances 0.000 claims description 2
- 238000012545 processing Methods 0.000 abstract description 4
- 230000006978 adaptation Effects 0.000 abstract 1
- 239000003638 chemical reducing agent Substances 0.000 abstract 1
- 230000033001 locomotion Effects 0.000 description 7
- 238000000465 moulding Methods 0.000 description 7
- 239000012778 molding material Substances 0.000 description 5
- 239000003610 charcoal Substances 0.000 description 3
- 238000012423 maintenance Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 238000006073 displacement reaction Methods 0.000 description 2
- 239000000446 fuel Substances 0.000 description 2
- 238000009987 spinning Methods 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000003028 elevating effect Effects 0.000 description 1
- 235000012438 extruded product Nutrition 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000008520 organization Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000010079 rubber tapping Methods 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
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- Crushing And Pulverization Processes (AREA)
Abstract
The automatic machine for forming combustible waste is mainly applicable to agriculture and forestry, and is characterized by that it possesses the coaxial installation of motor, speed reducer, main shaft and forming screw, the forming screw is mounted in the bottom shell and forming cylinder cavity, the lower portion of the bottom shell is an openable chassis, and the interior of the bottom shell cavity is equipped with split cylindrical tiles, after the cover is opened, the cylindrical tiles can be taken out, the forming cylinder can be disassembled, and on the hopper a material-conveying vibration mechanism is mounted, and in the discharge position a cutting mechanism formed from four-bar parallel mechanism is mounted, said machine possesses the advantages of forced feeding material, and can make it have wide material adaptation range, stable and continuous operation, high-efficiency high-quality one-step processing and forming, and.
Description
Automatic forming machine of combustible waste material provided by the invention belongs to a kind of energy saver, particularly to the comprehensive utilization of agricultural, forestry combustible waste material, protects environment, and tapping a new source of energy provides a kind of effective equipment.
In our life, combustible waste material exists in a large number, particularly agricultural, flammable discarded just more in the forestry; in order to protect environment, save the energy, after these discarded objects process deep processings; make it become the body that has of rule; as bar-shaped, become carbon rod after the charing, not only can replace existing charcoal; and its fuel value is higher than existing charcoal far away; the product that processes with make-up machine not only can be for use as fuel, and can replace the topped molten steel of existing charcoal to use.
Existing make-up machine mainly contains two kinds, a kind of is reciprocating type make-up machine, the one-tenth aberration of extruded product, another kind are spiral make-up machines, because the one-level belt transmission that adopts more, transmission power is big, gearratio is extremely unstable, and raw material mobile very poor particularly do not have automatic feeding device, cause and produce instability, the product quality is not good.Existing shaping machine structure all too simply lacks multinomial function, and consumable accessory is difficult for changing, maintenance difficult, and often finished product also needs secondary operations, and labour intensity is big.
The objective of the invention is to overcome the above-mentioned shortcoming of existing make-up machine, a kind of working stability is provided, be applicable to multiple incendivity discarded object, consumable accessory is changed convenient, is convenient to the mounting or dismounting maintenance, compact conformation, the make-up machine that the complete fulfillment moulding requires.
The particular content of existing accompanying drawings this programme:
This automatic forming machine of combustible waste material of the present invention, mainly be by frame 1, motor, reductor 2, main shaft 52 and shaping screw 50, forming tube 19, hopper 17, cutting mechanism is formed, and its special character is a motor, reductor 2, the 50 coaxial installations of main shaft 52 shaping screws, the output of main shaft 52 1 termination reductors 2, the other end connects with shaping screw 50 by spline housing, in shaping screw 50 was contained in drain pan 51 and becomes jacket 19 chambeies, hopper 17 was contained in the feeding mouth place of drain pan 51, and supported with spring 18, for being entered in the material chamber by hopper 17 smoothly, processes material, defeated material vibrating mechanism is housed, in material enters the material chamber, under the rotary thrust effect of shaping screw 50 on hopper 17, material just moves in the material chamber from left to right, enters in the jacket 19 and is extruded moulding.The feeding end of forming tube 19 and discharge end insert in the discharging opening seam of drain pan 51 respectively and in the seam of dish 20, and be fixed on the drain pan 51 by bolt 21, for the material shapes that makes moulding is further fixed, be bumped into solid type tube 22 at shelves dish front end, in solid type tube 22 exits the cutting mechanism that adopts parallelogram lindage to constitute is housed, this mechanism can cut out desired material length through adjusting as required.
Defeated material vibrating mechanism can be made up of screw rod 16 and the eccentric wheel 12 on it, it mainly is the vibration that adds elevating hopper 17 by the rotary thrust of screw rod, force material input, can thoroughly solve in the existing make-up machine material effectively and get lodged in material mouthful place and be bonded on the bucket wall.Its structure is on the wall of hopper 17 chute feeder to be housed, screw rod 16 is contained in this chute feeder, in the feeding mouth in its lower end insertion drain pan 51, its extended hopper 17 in upper end, belt pulley 13 and eccentric wheel 12 are housed in the top, the rotary power of screw rod 16 is from main shaft 52, it is to pass through bevel gear, axle and belt pulley reach on the screw rod 16, its organization plan is that parallel spiral bar 16 is provided with one outside hopper 17, and it is contained on the bearing block 7, bevel gear 6 engagements on this end on bevel gear 56 and the main shaft 52, the other end is equipped with belt pulley 9, belt pulley 13 usefulness belts 10 transmissions on belt pulley 9 and the screw rod 16.Be to guarantee that because the vibration of hopper the transferring power that belt can not be stable is provided with belt stretcher as shown in Figure 5 at the belt place, and between the axle of dress bevel gear 56 and chute feeder, buffer spring 11 is housed.To alleviate the impact tension that belt 10 transmissions bring.The vibration of hopper 17 is to be finished by eccentric wheel 12 rotations that are contained on the screw rod 16.
Adopt the cutting mechanism of parallelogram lindage after type tube 22 comes out admittedly, to cut into spillikin design on demand for molding materials, he can produce three motions simultaneously, it is the spinning motion of saw blade cutter 23, the advance and retreat cutter motion of revolution frame 41 and in cutting process saw blade cutter 23 with the motion of molding materials, like this can be when material to be processed continuously, high-quality is finished cutting.This mechanism can be by fore-stock 12, revolution frame 41, a pair of intermeshing bevel gear, connecting rod 28, four hinge axis 26,30,36,39, crank disc 44, rotating key clutch 45 and saw blade cutter 23 are formed, with bearing 24,27 support the bevel gear 29 that is installed in the cover 25 and use bearing 32,34 support bevel gear 31 engagements on the angular wheel shaft that is installed in the upright cover 33, bevel gear 37 engagements on bevel gear 35 and the axle 38, revolution frame 41 is contained in the hole at fore-stock 12 middle parts, axle 38 is by bearing 43,40 are installed in the revolution frame 41, the external part of revolution frame 41 is by hinge axis 39,36 respectively with connecting rod 28, upright cover 22 connects, upright cover 33 upper ends connect with last cover by hinge axis 26, and hinge axis 26,30,36,39 press the parallelogram drift angle arranges, saw blade cutter 23 is contained in the end of bevel gear, the axis normal of its plane and shaping screw 50, stretching out of revolution frame 41 has guide groove to connect with crank on the crank disc 44 on the transverse arm, rotating key clutch 45 is housed on the crank disc 44, on crank disc 44 and the axle 38 sprocket wheel 46 is housed respectively, 68, by chain 47 transmissions, major axis 75 by shaft coupling 49 and 57 respectively with axle 38,79 connect, on axle 70 and the main shaft 52 belt pulley 60 is housed respectively, 4, belt 61 is housed on it.
The spinning motion of saw blade cutter 23 is by belt pulley 4,60 and belt 61 rotatablely move successively 75 38 of transmitter shaft 70, the major axis with main shaft 52, realizes by transmitting successively of bevel gear 35,31,29 again.The feed of saw blade cutter 23 and withdrawing motion are to drive crank disc 44 rotations by sprocket wheel 48,46 by axle 38, crank block on it connects with revolution frame 41, so can make the four bar parallel mechanisms and the saw blade cutter 23 that are contained on the revolution frame swings around axle 38, thereby realize feed cutting and withdrawing, the Cutting Length that is specified to the moulding mixture rod is finished by the rotating key clutch that is contained on the crank disc 44.Saw blade cutter 23 is to be finished by four bar parallel mechanisms with the molding materials motion in cutting process, because cutting speed is very fast, the saw blade cutter can be very not big with the displacement of material, therefore can not influence the engagement of bevel gear 29 and 31.
In order to guarantee the Forming Quality of material, improve the service life of this device, this programme has adopted forming tube moulding and the solid type of solid type tube, and stud with the spool tile of splitting 66 on the circular inner wall that in drain pan 51 and bottom 69, forms, use screw rod 74 respectively, 73 are fixed on bottom 69 and the drain pan 51, the internal face of spool tile 66 is provided with axial rib, its cross sections is intended the plum blossom shape, adopt spool tile 66 this structures, be that favourable material enters forming tube 19 machine-shapings smoothly under the shaping screw rotary thrust, also help dismounting and change,, open bottom and spool tile 66 and screw rod 50 can be taken out as long as screw off nut 65.
Forming tube 19 left side sections are the cylindric of convergent, and remainder is a straight cylindrical, and material one enters forming tube and compresses extruding immediately, in time discharge for making its steam, on barrel, have pore,, on inner tube wall, also be provided with axial rib groove for making material more effective moulding in forming tube.Because forming tube 19 two ends are to be contained in respectively in the seam of drain pan 51 and shelves dish 20, and it is fixing with bolt 21, the cleaning or the replacing of forming tube 19 for convenience, one of them is opening for two screw holes on the block plate 20, as long as unclamp the nut 62 on the bolt 21, block plate 20 and edge solid type tube 22 are thereon gone here and there moving a bit apart from turning an angle around another root bolt 21 to the right, and forming tube 19 can go out by axle.
Such scheme has the following advantages:
1, this machine compact conformation, consumable accessory is conveniently replaced at any time, and improved the service life of this machine greatly.And it is easy to maintenance;
2, this machine working stability is worked continuously, and treat processing materials and adapt to face width, but the high-quality time processing of high efficiency goes out qualified products.
Implement the embodiment of this programme below in conjunction with description of drawings:
Fig. 1 is the structural representation of automatic forming machine of combustible waste material;
Fig. 2 is the installation diagram of automatic forming machine of combustible waste material;
Fig. 3 is the right view of Fig. 2;
Fig. 4 is that B-B among Fig. 2 is to view;
Fig. 5 is that C-C among Fig. 2 is to view;
Fig. 6 is that the D of Fig. 2 is to view;
Fig. 7 is that F among Fig. 2 is to view.
1 is frame among the figure, 2 for being equipped with the reductor of motor, 3 is the shaft coupling of 51 on reductor 2 and main shaft, 5,54,53 bearings that move for restriction main shaft 52 axial-radials, 4 is the belt pulley on the main shaft 51, by major axis 75 to saw blade cutter 23 outputting powers, 6 is the bevel gear on the main shaft 52, to defeated material vibrating mechanism transferring power, 50 is shaping screw, and it adopts spline housing to connect with main shaft.Motor, reductor 2, main shaft 52, shaping screw 50 coaxial installations.Shaping screw 40 places in drain pan 51 inner chambers and the forming tube 19, forming tube 19 two ends are contained in respectively in the seam on drain pan 51 and the shelves dish 20, fixing by two stay bolts of shelves dish 20 usefulness 21 with drain pan 51, shelves dish 20 front ends stud with solid type tube 22, a hole on the shelves dishes is an opening, can rotate around stay bolt 21 wherein when unclamping 62 grades of dishes 20 of nut on the bolt 21 and solid type tube 20.Gu type tube 22 internal face upper edge buses are provided with and the extraneous groove that communicates.Purpose is for material cools off solid type rapidly, and forming tube 19 is extracted out.
In order to make the inner chamber (promptly expecting the chamber) on the drain pan 51 increase wear resistence, stud with spool tile 66 in its surface, fix with bottom and drain pan respectively with bolt 74,73, be convenient disassembly, spool tile 66 adopts two bodies to split, and is a bottom 69 in the bottom of drain pan 51, with bearing pin 72 be bolted on the drain pan 51, take off bolt when unclamping nut 65, bottom can around bearing pin 72 open take out spool tile such as Fig. 4 shown in Figure 5.
Hopper 17 is contained in the top of drain pan 51, and adopts spring to be supported on the drain pan, is resilient connection, and the port of export of hopper communicates with feeding mouth on the drain pan 51.For forcing feeding, in hopper 17, adorn a chute feeder along its bus, be advisable with semicircle, screw rod 16 is contained in the chute feeder, and fixes eccentric wheel 12 by bearing 14,15 and chute feeder, belt pulley 13 is contained on the screw rod 16, and 9 for being contained in the belt pulley on the axle parallel with screw rod 16, and 11 is belt on the belt pulley 9,13,8 and 55 are a bearing, 7 is bearing block, and 56 is the bevel gear that is meshed with part 6, and 23 is the saw blade cutter, be contained on the bevel gear 29 its plane and shaping screw axis normal.Bevel gear 29 usefulness bearings 24,27 are supported in the cover 25, and the axle of dress bevel gear 31,35 is supported in the upright cover 33 by bearing 32,34, bevel gear shaft 29 and bevel gear 31 engagements, bevel gear 35 and bevel gear 37 engagements that are contained on the axle 38.26,30,36,39 become four hinge axis of parallelogram lindage for thing, between hinge axis 26,39, be connecting rod 28, the knife rest that the parallel mechanism formation of saw blade cutter 23 will be housed by hinge 26 and 39 is associated in revolution frame 41, saw blade cutter 23 can be with molding materials around hinge axis 36,39 displacements to the right in cutting process, revolution frame 41 is contained in side arm 42 middle parts, 40,43 is bearing, the transverse arm that revolution frame 41 stretches out is provided with groove, drive revolution frame 41 around axle 38 swings by the crank block on the crank disc 44, realize feed and withdrawing.45 for being contained in rotating key clutch on the crank disc 44, and 46 transfer sprocket wheel to, and 47 for being contained in the chain on 46,48, and 49 for connecting the shaft coupling of major axis 75 and axle 38.57 is shaft coupling, is used for coupling spindle 70 and major axis 75.58,59 is the bearing of back shaft 70,60 is belt pulley, 61 is belt, part 4 as required, 61,60 can change the chain sprocket transmission into, 62 is the nut on the bolt 21,64 is the fixed length dish, it is contained in solid type tube 23 tops, its periphery enters in the axial groove on the solid type tube 22 and is pressed on the molding materials, on fixed length dish 64, be provided with some screw holes, optionally cutting the length of material determines the position of control lever 63 and jacking block is set, control lever 63 switches through key clutch 45(as shown in Figure 6 by pull bar 67), when the moulding material moves to the right in solid type tube 23, driving fixed length dish 64 rotates around its axle, jacking block on it is with control lever 63 jack-up, so pull bar 67 is upwards carried, turn key 68 is connected as a single entity crank disc 44 and sprocket wheel 46 by the gravity of its left side curved bar, along with fixed length dish 64 rotates, control lever 63 moves down, so, make turn key 68 break away from sprocket wheel 46, at this moment with regard to releasing lever 67, sprocket rotation and crank disc 44 stalls, saw blade cutter 23 is in static dress attitude, and like this, crank disc will drive saw blade cutter 23 feed cutting or withdrawings by revolution frame 41.
Claims (6)
1, a kind of automatic forming machine of combustible waste material, mainly be by frame 1, motor, reductor 2, main shaft 52 and shaping screw 50, forming tube 19, hopper 17, cutting mechanism is formed, it is characterized in that motor and reductor 2 coaxial installations, the output of main shaft 52 1 termination reductors 2, the other end connects with shaping screw 5 by spline housing, shaping screw 50 is contained in drain pan 51 and forming tube 19 chambeies, hopper 17 is supported on feeding mouth place on the drain pan 51 by spring 18, defeated material vibrating mechanism is housed on hopper 17, the feeding end of forming tube 19 and discharge end insert in the discharging opening seam of drain pan 51 respectively and the seam of shelves dish 20 in, and be fixed on the drain pan 51 by bolt 21, be bumped into solid type tube 22 at shelves dish front end, the cutting mechanism that adopts parallelogram lindage to constitute be housed in solid type tube 22 exits.
2, a kind of automatic forming machine of combustible waste material according to claim 1, it is characterized in that said defeated material vibrating mechanism is made up of screw rod 16 and the eccentric wheel 12 on it, on the internal face of hopper 17, chute feeder is housed, screw rod 16 is contained in the chute feeder, its lower end can be inserted in the feeding mouth in the drain pan 51, its extended hopper 17 in upper end, belt pulley 13 and eccentric wheel 12 are equipped with in its upper end, outside hopper 17, be parallel to screw rod 16 and be provided with the axle that is installed on the bearing block 7, bevel gear 56 on this end and 6 engagements of the bevel gear on the main shaft 52, the other end is equipped with belt pulley 9, it and belt pulley 13 adopt belt 10 transmissions, between this axle and chute feeder buffer spring 11 are housed.
3, a kind of automatic forming machine of combustible waste material according to claim 1 and 2, it is characterized in that adopting the cutting mechanism of parallelogram lindage is by fore-stock 42, revolution frame 41, a pair of intermeshing bevel gear shaft, connecting rod 28, four hinge axis 26,30,36,39, crank disc 44, rotating key clutch 45 and saw blade cutter 23 are formed, with bearing 24,27 support and to be installed in the main cover 25 bevel gear 29 and to use bearing 32,34 support bevel gear 31 engagements on the bevel gear shaft that is installed in the upright cover 33, bevel gear 37 engagements on bevel gear 35 and the axle 38, revolution frame 41 is contained in the hole at fore-stock 42 middle parts, axle 38 is by bearing 43,40 are installed in the revolution frame 41, the external part of revolution frame 41 is by hinge axis 39,36 respectively with connecting rod 28, upright cover 33 connects, upright cover 33 upper ends connect with last cover 25 by hinge axis 30, connecting rod 28 other ends connect with last cover by hinge axis 26, and hinge axis 26,30,36,39 press the parallelogram drift angle arranges, saw blade cutter 23 is contained in the end of bevel gear shaft, its plane and shaping screw 50 axis normal, stretching out of revolution frame 41 has guide groove to connect with crank on the crank disc 44 on the transverse arm, sprocket wheel 46 is housed on the crank disc 44,48, by chain 47 transmissions, major axis 74 by shaft coupling 49 and 57 respectively with axle 38,70 connect, on axle 70 and the main shaft 52 belt pulley 60 is housed respectively, 4, belt 61 is housed on it.
4, a kind of automatic forming machine of combustible waste material according to claim 1 is characterized in that said drain pan 51 is provided with bottom 49, is fixed on the drain pan 51 with screw and bearing pin 72, and after screwing off nut 56, bottom 69 can be around bearing pin 72 Unscrews.
5, according to claim 1 or 4 described a kind of automatic forming machine of combustible waste material, stud with the spool tile of splitting 66 on the circular inner wall that it is characterized in that in drain pan 51 and bottom 69, forming, be fixed on bottom 69 and the drain pan 51 with screw rod 74,73 respectively, the internal face of spool tile 66 is provided with axial rib, and its plane of structure is the plum blossom shape.
6, a kind of automatic forming machine of combustible waste material according to claim 1, it is characterized in that forming tube 19 left side sections are the cylinder of convergent, remainder is a straight cylinder, barrel is provided with pore, and be axially arranged with the rib groove, when unclamping nut 62, block plate 20 and solid type tube 22 can rotations in bolt 21, extract forming tube 19 out.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN 92102496 CN1077161A (en) | 1992-04-10 | 1992-04-10 | Automatic combustible waste forming machine |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN 92102496 CN1077161A (en) | 1992-04-10 | 1992-04-10 | Automatic combustible waste forming machine |
Publications (1)
Publication Number | Publication Date |
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CN1077161A true CN1077161A (en) | 1993-10-13 |
Family
ID=4939686
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN 92102496 Pending CN1077161A (en) | 1992-04-10 | 1992-04-10 | Automatic combustible waste forming machine |
Country Status (1)
Country | Link |
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CN (1) | CN1077161A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109664540A (en) * | 2019-02-19 | 2019-04-23 | 磐石市富元机械厂 | Stalk de-watering extrusion molding machine |
-
1992
- 1992-04-10 CN CN 92102496 patent/CN1077161A/en active Pending
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109664540A (en) * | 2019-02-19 | 2019-04-23 | 磐石市富元机械厂 | Stalk de-watering extrusion molding machine |
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PB01 | Publication | ||
C01 | Deemed withdrawal of patent application (patent law 1993) | ||
WD01 | Invention patent application deemed withdrawn after publication |