CN107712982A - A kind of steam-flaked process units of cereal and its production method - Google Patents
A kind of steam-flaked process units of cereal and its production method Download PDFInfo
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- CN107712982A CN107712982A CN201711182900.2A CN201711182900A CN107712982A CN 107712982 A CN107712982 A CN 107712982A CN 201711182900 A CN201711182900 A CN 201711182900A CN 107712982 A CN107712982 A CN 107712982A
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- 235000013339 cereals Nutrition 0.000 title claims abstract description 79
- 238000000034 method Methods 0.000 title claims abstract description 29
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 27
- 239000007789 gas Substances 0.000 claims abstract description 40
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 39
- 238000001035 drying Methods 0.000 claims abstract description 36
- 239000000463 material Substances 0.000 claims abstract description 29
- 238000010025 steaming Methods 0.000 claims abstract description 25
- 238000007599 discharging Methods 0.000 claims abstract description 13
- 238000010438 heat treatment Methods 0.000 claims description 44
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 claims description 14
- 239000003546 flue gas Substances 0.000 claims description 14
- 230000001681 protective effect Effects 0.000 claims description 14
- 238000003756 stirring Methods 0.000 claims description 13
- 238000001816 cooling Methods 0.000 claims description 10
- 230000008676 import Effects 0.000 claims description 3
- 238000005096 rolling process Methods 0.000 claims description 3
- 239000000779 smoke Substances 0.000 claims description 3
- 238000003860 storage Methods 0.000 claims description 3
- 239000000203 mixture Substances 0.000 claims description 2
- 238000009835 boiling Methods 0.000 abstract description 5
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 abstract description 4
- 239000003345 natural gas Substances 0.000 abstract description 2
- 230000000505 pernicious effect Effects 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 239000000567 combustion gas Substances 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 244000144972 livestock Species 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23K—FODDER
- A23K10/00—Animal feeding-stuffs
- A23K10/30—Animal feeding-stuffs from material of plant origin, e.g. roots, seeds or hay; from material of fungal origin, e.g. mushrooms
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23K—FODDER
- A23K40/00—Shaping or working-up of animal feeding-stuffs
- A23K40/25—Shaping or working-up of animal feeding-stuffs by extrusion
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N17/00—Apparatus specially adapted for preparing animal feeding-stuffs
- A23N17/004—Apparatus specially adapted for preparing animal feeding-stuffs for treating by application of heat, e.g. by means of potato cookers
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N17/00—Apparatus specially adapted for preparing animal feeding-stuffs
- A23N17/005—Apparatus specially adapted for preparing animal feeding-stuffs for shaping by moulding, extrusion, pressing, e.g. pellet-mills
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/06—Controlling, e.g. regulating, parameters of gas supply
- F26B21/10—Temperature; Pressure
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Polymers & Plastics (AREA)
- Food Science & Technology (AREA)
- Zoology (AREA)
- Botany (AREA)
- Biotechnology (AREA)
- Health & Medical Sciences (AREA)
- Molecular Biology (AREA)
- Mycology (AREA)
- Physiology (AREA)
- Animal Husbandry (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Drying Of Solid Materials (AREA)
Abstract
The invention discloses a kind of steam-flaked process units of cereal and its production method, the device includes being sequentially connected the material elevator connect, material temporary storing bin, steam roasting machine, tablet press machine, drying baker and conveying mechanism, steaming roasting machine is included by Part I, Part II and Part III, three includes housing, heat conduction oil pocket and agitator, Part I is provided with material inlet, hot water inlet, heat conductive oil inlet, first steam (vapor) outlet and the first feed opening, Part II is provided with steam inlet and the second feed opening, Part III is provided with microwave generator, conduction oil outlet, second steam (vapor) outlet and discharging opening, first steam (vapor) outlet is connected with the second steam (vapor) outlet with steam inlet, discharging opening is connected with tablet press machine；The steaming roasting machine of the present invention is provided simultaneously with the function of boiling, steam, bakee；And dried twice in process units, steaming energy utilization rate is improved, reduces the overall volume of drying baker；Using natural gas as the energy, reduce the discharge of pernicious gas.
Description
Technical field
The present invention relates to foodstuff processing technology field, more particularly to a kind of steam-flaked process units of cereal and its production
Method.
Background technology
The steam-flaked feed for being mainly used in livestock of cereal.The existing steam-flaked equipment of cereal to cereal clear up →
The PROCESS FOR TREATMENT of quenched → boiling → tabletting → drying → cooling, cereal is quenched and boiling is sequentially entered in different parts of appliance
OK, drying and cooling required are additionally provided the energy, and need drying baker length very long, it is necessary to more than 10 meters, low production efficiency,
Consuming energy is high, adds cost.The steam-flaked equipment of cereal domestic at present is substantially the pot using coal as fuel in addition
Stove room is energy sources, both pollutes air, adds production cost again.
The content of the invention
It is an object of the invention to provide one kind is rational in infrastructure, production cost is low, production efficiency is high, energy resource consumption is few, environmentally friendly
The steam-flaked process units of the good cereal of effect and its production method so that present in the existing steam-flaked process units of cereal
Production cost is high, low production efficiency and it is seriously polluted the problem of be addressed.
To achieve the above object, the invention provides following scheme：The present invention provides a kind of cereal steam-flaked production dress
Put, including be sequentially connected the material elevator connect, material temporary storing bin, steam roasting machine, tablet press machine, drying baker and conveying mechanism, it is described
Steam Part I, Part II and Part III that roasting machine includes from top to bottom being sequentially connected, the Part I, Part II
Include housing, the heat conduction oil pocket being arranged in the housing sidewall with Part III and be arranged on stirring for the enclosure interior
Device is mixed, material inlet, hot water inlet, heat conductive oil inlet, the first steam (vapor) outlet are provided with the housing of the Part I
With the first feed opening, steam inlet and the second feed opening, the Part III are provided with the housing of the Part II
The housing on be provided with microwave generator, conduction oil outlet, the second steam (vapor) outlet and discharging opening, the Part I,
Two parts are connected with the heat conduction oil pocket in Part III, first steam (vapor) outlet and second steam (vapor) outlet with it is described
Steam inlet is connected, and the material inlet is connected with the material temporary storing bin, and the discharging opening is connected with the tablet press machine
Connect.
Preferably, the heat conductive oil inlet is connected by oil-out of the pipeline successively with oil pump and gas heating oil oven,
The conduction oil outlet is connected by pipeline with the oil inlet of gas heating oil oven, the hot water inlet by pipeline successively with
Water pump is connected with heat exchanger.
Preferably, the exhaust opening of the gas heating oil oven is connected by pipeline with the smoke inlet of the heat exchanger；Institute
The exhaust opening for stating heat exchanger is connected by air-introduced machine with the drying baker, the exhaust opening of the air-introduced machine and the heat exchanger it
Between connecting line on be provided with air intlet.
Preferably, a protective loop is additionally provided with the steaming roasting machine, control valve, institute is provided with the protective loop
The oil inlet end for stating protective loop is arranged on the pipeline between the oil inlet of the conduction oil outlet and the gas heating oil oven,
The oil outlet end of the protective loop is arranged on the pipeline between the oil inlet of the heat conductive oil inlet and the gas heating oil oven
On.
Preferably, be additionally provided with a controller in the process units, the controller respectively with control valve and combustion gas
Heat oil oven electrical connection.
Preferably, it is excessive to be also associated with one for the pipeline between the oil inlet of the heat conductive oil inlet and the gas heating oil oven
Flow pond.
Preferably, a ultraviolet generater is additionally provided with the housing sidewall of the Part III.
Preferably, the agitator in the Part I, Part II and Part III is connected with stirring motor, institute
State stirring motor and be at least 1.
A kind of steam-flaked production method of the cereal using above-mentioned process units, including following step are also provided in the present invention
Suddenly：
Start gas heating oil oven and oil pump, by the conduction oil after heating by being arranged on the heat conductive oil inlet steamed on roasting machine
Into in the heat conduction oil pocket in the steaming roasting machine, while start heat exchanger, the heat by the hot water after heating by the steaming roasting machine
Water inlet enters the enclosure interior of Part I in the steaming roasting machine；
By elevator by cereal hoisting into material temporary storing bin, the cereal in the material temporary storing bin enters from material inlet
Enter the enclosure interior of the Part I, after hot water boils to cereal, cereal is by being arranged in the housing of the Part I
Agitator and the first feed opening, the enclosure interior of Part II into the steaming roasting machine, while the conduction oil is to described the
The hot water of the enclosure interior of a part is heated, and produces steam, and steam is by being arranged on the housing of the Part I
The first steam (vapor) outlet enter the Part II enclosure interior；
After the steam of the enclosure interior of the Part II steams to cereal, cereal is by being arranged on the shell of the Part II
Internal agitator and the second feed opening enter the enclosure interior of Part III in the steaming roasting machine, at the same start be arranged on it is described
Microwave generator and ultraviolet generater in the housing of Part III, are bakeed and are sterilized to cereal, and by cereal
Moisture is maintained at 16% to 20%, and the gelatinization degree of cereal is improved to more than 85%, the superfluous water being evaporated in cereal
Point, the enclosure interior by the second steam (vapor) outlet into the Part II；
Cereal after baking sequentially enters tablet press machine, drying by the discharging opening being arranged in the housing of the Part III
In case and conveying mechanism, rolling by tablet press machine, after the Drying and cooling of drying baker by conveying mechanism, realize automatic storage or
Entrucking.
Preferably, the high-temperature flue-gas discharged in the exhaust opening of the gas heating oil oven is about 360 DEG C -400 DEG C, high
Warm flue gas is reduced to 200 DEG C -260 DEG C by the heat exchanger that is directed through of air-introduced machine, high-temperature flue gas by temperature after heat exchanger, together
When the cold water temperature in heat exchanger is improved to 80 DEG C -90 DEG C, the hot water from heat exchanger out injects described the by water pump
The enclosure interior of a part, the high-temperature flue gas from heat exchanger out mix rear temperature with the air entered by air intlet
70 DEG C -90 DEG C are reduced to, and enters in drying baker the drying and cooling for being used for cereal tabletting.
The present invention achieves following beneficial effect relative to prior art：
1st, in the steam-flaked process units of cereal provided by the invention and its production method by using in roasting machine is steamed according to
The secondary mode that Part I, Part II and Part III are set so that the function that roasting machine is provided simultaneously with boiling, steam, bakeing is steamed, it is real
Showed the technical purpose for carrying out first time drying to cereal in roasting machine is steamed, and be incorporated in drying baker carry out second drying with
And cooling, drying, the cooling to cereal are completed, the energy utilization rate steamed in roasting machine is so not only increased, also reduces drying
The overall volume of case, and then energy resource consumption and the manufacturing cost of equipment are not only reduced, production efficiency can also be improved 50%.
2nd, used in the steam-flaked process units of cereal provided by the invention and its production method and steaming first of roasting machine
Set on housing parts and the second steam (vapor) outlet is set on the first steam (vapor) outlet and Part III housing, and set on Part II housing
Put the mode of steam inlet so that caused steam enters in Part II and steamed in Part I and Part III, simultaneously
Also improve energy utilization rate.
3rd, in the steam-flaked process units of cereal provided by the invention also using gas heating oil oven exhaust opening successively with
The mode that heat exchanger, drying baker are connected so that flue gas heat caused by gas heating oil oven is fully used, and is further carried
High energy utilization rate.
4th, natural gas and electric energy conduct are used in the steam-flaked process units of cereal provided by the invention and its production method
Prime energy, using gas heating oil oven and microwave generator as instrument, the discharge of pernicious gas is effectively reduced, is protected
Ecological environment.
Brief description of the drawings
In order to illustrate more clearly about the embodiment of the present invention or technical scheme of the prior art, below will be to institute in embodiment
The accompanying drawing needed to use is briefly described, it should be apparent that, drawings in the following description are only some implementations of the present invention
Example, for those of ordinary skill in the art, without having to pay creative labor, can also be according to these accompanying drawings
Obtain other accompanying drawings.
Fig. 1 is the overall structure diagram of the steam-flaked process units of cereal in the present invention；
Fig. 2 is the overall structure diagram that roasting machine is steamed in the present invention；
Wherein, 1, gas heating oil oven, 2, heat exchanger, 3, oil pump, 4, heat conductive oil inlet, 5, steam roasting machine, 501, first
Point, 502, Part II, 503, Part III, 504, material inlet, 505, agitator, the 506, first feed opening, 507, microwave
Generator, 508, heat conduction oil pocket, the 509, first steam (vapor) outlet, 510, ultraviolet generater, the 511, second feed opening, 512, discharging
Mouthful, the 513, second steam (vapor) outlet, 514, steam inlet, 515, stirring motor, 6, tablet press machine, 7, conduction oil outlet, 8, hot water enters
Mouthful, 9, exhaust opening, 10, air-introduced machine, 11, drying baker, 12, water pump, 13, conveying mechanism, 14, protective loop, 15, run-off, 16,
Air intlet, 17, elevator, 18, material temporary storing bin.
Embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete
Site preparation describes, it is clear that described embodiment is only part of the embodiment of the present invention, rather than whole embodiments.It is based on
Embodiment in the present invention, those of ordinary skill in the art are obtained every other under the premise of creative work is not made
Embodiment, belong to the scope of protection of the invention.
It is an object of the invention to provide one kind is rational in infrastructure, production cost is low, production efficiency is high, energy resource consumption is few, environmentally friendly
The steam-flaked process units of the good cereal of effect and its production method so that present in the existing steam-flaked process units of cereal
Production cost is high, low production efficiency and it is seriously polluted the problem of be addressed.
In order to facilitate the understanding of the purposes, features and advantages of the present invention, it is below in conjunction with the accompanying drawings and specific real
Applying mode, the present invention is further detailed explanation.
As shown in Figure 1-2, the present invention provides a kind of steam-flaked process units of cereal, including is sequentially connected the material connect and carries
Rise machine 17, material temporary storing bin 18, steam roasting machine 5, tablet press machine 6, drying baker 11 and conveying mechanism 13, steaming roasting machine 5 is included from top to bottom
Part I 501, Part II 502 and the Part III 503 being sequentially connected, Part I 501, Part II 502 and the 3rd
Part 503 includes housing, the heat conduction oil pocket 508 being arranged in housing sidewall and the agitator 505 for being arranged on enclosure interior,
Material inlet 504, hot water inlet 8, heat conductive oil inlet 4, the and of the first steam (vapor) outlet 509 are provided with the housing of Part I 501
First feed opening 506, the feed opening 511 of steam inlet 514 and second, Part III 503 are provided with the housing of Part II 502
Housing on be provided with microwave generator 507, conduction oil outlet 7, the second steam (vapor) outlet 513 and discharging opening 512, Part I
501st, Part II 502 is connected with the heat conduction oil pocket 508 in Part III 503, and the first steam (vapor) outlet 509 goes out with the second steam
Mouth 513 is connected with steam inlet 514, and material inlet is connected with material temporary storing bin 18, discharging opening 512 and the phase of tablet press machine 6
Connection.
High temperature heat conductive oil after being heated in the present invention in gas heating oil oven 1 is entered by oil pump 3, heat conductive oil inlet 4 to be steamed
Heat conduction oil pocket 508 in roasting machine 5, the hot water that heat exchanger 2 comes out inject the shell for the Part I 501 for steaming roasting machine 5 by water pump 12
Internal portion, into the high temperature heat conductive oil steamed in roasting machine 5, to the hot water in the enclosure interior of Part I 501, further heating is boiled
Boiling, part hot water are converted into steam, and steam enters the enclosure interior of Part II 502, part heat by the first steam (vapor) outlet 509
It is quenched that water is used for cereal；Cereal after the completion of quenched enters the enclosure interior of Part II 502 by the first feed opening 506, enters
Enter to steam the high temperature heat conductive oil in roasting machine 5 to heat the cereal in the enclosure interior of Part II 502, taken in itself using cereal
The moisture of band and the steam entered by the first steam port, " steaming " is carried out to cereal；" steaming " complete cereal passes through the second feed opening
511 enter the enclosure interior of Part III 503, and cereal is bakeed using microwave generator 507 and high temperature heat conductive oil, bakee
During caused steam pass through the enclosure interior that the second steam (vapor) outlet 513 and steam inlet 514 enter Part II 502；It is complete
Tablet press machine 6, drying baker 11 and conveying mechanism 13 are passed sequentially through by discharging opening 512 into the cereal after baking, and then complete processing
And transport；Wherein, the conduction oil that temperature reduces returns to gas heating oil oven 1, gas heating oil oven by conduction oil outlet 7
1st, oil pump 3, heat conductive oil inlet 4, the heat conduction oil pocket 508 for steaming roasting machine 5, conduction oil outlet 7 form loop；The length of drying baker 11 is
4~6 meters.
Heat conductive oil inlet 4 is connected by oil-out of the pipeline successively with oil pump 3 and gas heating oil oven 1 in the present invention,
Conduction oil outlet 7 is connected by pipeline with the oil inlet of gas heating oil oven 1, hot water inlet 8 by pipeline successively with water pump
12 are connected with heat exchanger 2.
The exhaust opening 9 of gas heating oil oven 1 is connected by pipeline with the smoke inlet of heat exchanger 2 in the present invention；Heat exchanger 2
Exhaust opening 9 be connected by air-introduced machine 10 with drying baker 11, the connecting tube between the exhaust opening 9 of air-introduced machine 10 and heat exchanger 2
Air intlet 16 is provided with road；It is connected successively with heat exchanger 2, drying baker 11 using the exhaust opening 9 of gas heating oil oven 1
Mode so that flue gas heat caused by gas heating oil oven 1 is fully used, and further increases energy utilization rate.
Steamed in the present invention in roasting machine 5 and be additionally provided with a protective loop 14, control valve is provided with protective loop 14, protected
The oil inlet end in loop 14 is arranged on the pipeline between the oil inlet of conduction oil outlet 7 and gas heating oil oven 1, protective loop 14
Oil outlet end be arranged on the pipeline between the oil inlet of heat conductive oil inlet 4 and gas heating oil oven 1.Production dress in the present invention
A controller is additionally provided with putting, controller electrically connects with control valve and gas heating oil oven 1 respectively.Conduction oil in the present invention
Pipeline between the oil inlet of import 4 and gas heating oil oven 1 is also associated with a run-off 15.
Wherein, when steaming roasting machine 5 has failure, conduction oil is automatically switched to protective loop 14 by controller, is directly returned
Into gas heating oil oven 1, roasting machine 5 is steamed without entering, and controller is automatically stopped and gas heating oil oven 1 is provided naturally
Gas；Run-off 15 plays a protective role to oil circuit
A ultraviolet generater 510 is additionally provided with the present invention in the housing sidewall of Part III 503, for eliminating cereal
Present in be harmful to mould.
Agitator 505 in the present invention in Part I 501, Part II 502 and Part III 503 is and stirring motor
515 are connected, and stirring motor 515 is at least 1, it is preferred that when stirring motor 515 is 1, stirring motor 515 is by same
Axle is connected with each agitator 505；Stirring motor 515 be 3 when, stirring motor 515 respectively with the corresponding phase of agitator 505
Connection.
A kind of steam-flaked production method of the cereal using above-mentioned process units, including following step are also provided in the present invention
Suddenly：
Start gas heating oil oven 1 and oil pump 3, by the conduction oil after heating by being arranged on the conduction oil steamed on roasting machine 5
Import 4 enters in the heat conduction oil pocket 508 steamed in roasting machine 5, while starts heat exchanger 2, by the hot water after heating by steaming roasting machine 5
Hot water inlet 8 enters the enclosure interior for steaming Part I 501 in roasting machine 5；
By elevator 17 by cereal hoisting into material temporary storing bin 18, cereal in material temporary storing bin 18 is from material inlet
504 enter the enclosure interior of Part I 501, and after hot water boils to cereal, cereal is by being arranged in the housing of Part I 501
The feed opening 506 of agitator 505 and first, into the enclosure interior for steaming Part II 502 in roasting machine 5, while conduction oil is to the
The hot water of enclosure interior of a part 501 is heated, and produces steam, and steam is by being arranged on the housing of Part I 501
On the first steam (vapor) outlet 509 enter Part II 502 enclosure interior；
After the steam of the enclosure interior of Part II 502 steams to cereal, cereal is by being arranged on the housing of Part II 502
The interior feed opening 511 of agitator 505 and second enters the enclosure interior for steaming Part III 503 in roasting machine 5, while starts and be arranged on
Microwave generator 507 and ultraviolet generater 510 in the housing of Part III 503, are bakeed and are sterilized to cereal, and will
Moisture in cereal is maintained at 16% to 20%, and the gelatinization degree of cereal is improved to more than 85%, is evaporated in cereal
Excessive moisture, pass through the second steam (vapor) outlet 513 enter Part II 502 enclosure interior；
Cereal after baking by the discharging opening 512 being arranged in the housing of Part III 503 sequentially enter tablet press machine 6,
In drying baker 11 and conveying mechanism 13, rolling by tablet press machine 6, after the Drying and cooling of drying baker 11 by conveying mechanism 13,
Realize automatic storage or entrucking.
The high-temperature flue-gas discharged in the present invention in the exhaust opening 9 of gas heating oil oven 1 is about 360 DEG C -400 DEG C, high
Warm flue gas is directed through heat exchanger 2 by air-introduced machine 10, and high-temperature flue gas is reduced to 200 DEG C -260 by temperature after heat exchanger 2
DEG C, while the cold water temperature in heat exchanger 2 is improved to 80 DEG C -90 DEG C, the hot water from heat exchanger 2 out passes through the note of water pump 12
Enter the enclosure interior of Part I 501, the high-temperature flue gas from heat exchanger 2 out mutually mixes with the air entered by air intlet
Temperature is reduced to 70 DEG C -90 DEG C after conjunction, and enters in drying baker 11 drying and cooling for being used for cereal tabletting.
Specific case is applied in the present invention to be set forth the principle and embodiment of the present invention, above example
Illustrate to be only intended to help the method and its core concept for understanding the present invention；Meanwhile for those of ordinary skill in the art, according to
According to the thought of the present invention, in specific embodiments and applications there will be changes.In summary, this specification content
It should not be construed as limiting the invention.
Claims (10)
1. a kind of steam-flaked process units of cereal, it is characterised in that including being sequentially connected the material elevator connect, material is kept in
Storehouse, steam roasting machine, tablet press machine, drying baker and conveying mechanism, it is described to steam Part I that roasting machine includes from top to bottom being sequentially connected, the
Two parts and Part III, the Part I, Part II and Part III include housing, are arranged on the housing sidewall
On heat conduction oil pocket and be arranged on the agitator of the enclosure interior, be provided with material on the housing of the Part I
Import, hot water inlet, heat conductive oil inlet, the first steam (vapor) outlet and the first feed opening, set on the housing of the Part II
Be equipped with steam inlet and the second feed opening, be provided with the housing of the Part III microwave generator, conduction oil outlet,
Second steam (vapor) outlet and discharging opening, the heat conduction oil pocket in the Part I, Part II and Part III are connected, and described
One steam (vapor) outlet is connected with second steam (vapor) outlet with the steam inlet, and the material inlet is kept in the material
Storehouse is connected, and the discharging opening is connected with the tablet press machine.
2. the steam-flaked process units of cereal according to claim 1, it is characterised in that the heat conductive oil inlet passes through pipe
Oil-out of the road successively with oil pump and gas heating oil oven is connected, and the conduction oil outlet passes through pipeline and gas heating oil oven
Oil inlet be connected, the hot water inlet is connected with water pump and heat exchanger successively by pipeline.
3. the steam-flaked process units of cereal according to claim 2, it is characterised in that the row of the gas heating oil oven
Mouth is connected by pipeline with the smoke inlet of the heat exchanger；The exhaust opening of the heat exchanger passes through air-introduced machine and the drying
Case is connected, and air intlet is provided with the connecting line between the exhaust opening of the air-introduced machine and the heat exchanger.
4. the steam-flaked process units of cereal according to claim 2, it is characterised in that be additionally provided with the steaming roasting machine
One protective loop, control valve is provided with the protective loop, the oil inlet end of the protective loop is arranged on the conduction oil
On pipeline between outlet and the oil inlet of the gas heating oil oven, the oil outlet end of the protective loop is arranged on the heat conduction
On pipeline between the oil inlet of oil inlet and the gas heating oil oven.
5. the steam-flaked process units of cereal according to claim 4, it is characterised in that also set up in the process units
There is a controller, the controller electrically connects with control valve and gas heating oil oven respectively.
6. the steam-flaked process units of cereal according to claim 4, it is characterised in that the heat conductive oil inlet with it is described
Pipeline between the oil inlet of gas heating oil oven is also associated with a run-off.
7. the steam-flaked process units of cereal according to claim 1, it is characterised in that the housing side of the Part III
A ultraviolet generater is additionally provided with wall.
8. the steam-flaked process units of cereal according to claim 1, it is characterised in that the Part I, second
Point and Part III in agitator be connected with stirring motor, the stirring motor is at least 1.
9. a kind of steam-flaked production method of cereal, it is characterised in that comprise the following steps：
Start gas heating oil oven and oil pump, the conduction oil after heating is entered by being arranged on the heat conductive oil inlet steamed on roasting machine
In the heat conduction oil pocket steamed in roasting machine, while start heat exchanger, the hot water after heating is entered by the hot water of the steaming roasting machine
Mouth enters the enclosure interior of Part I in the steaming roasting machine；
By elevator by cereal hoisting into material temporary storing bin, the cereal in the material temporary storing bin enters institute from material inlet
The enclosure interior of Part I is stated, after hot water boils to cereal, cereal passes through the stirring that is arranged in the housing of the Part I
Device and the first feed opening, the enclosure interior of Part II into the steaming roasting machine, while the conduction oil is to described first
Point the hot water of enclosure interior heated, and produce steam, steam by be arranged on the housing of the Part I the
One steam (vapor) outlet enters the enclosure interior of the Part II；
After the steam of the enclosure interior of the Part II steams to cereal, cereal is by being arranged in the housing of the Part II
Agitator and the second feed opening enter it is described steaming roasting machine in Part III enclosure interior, while start be arranged on the described 3rd
Microwave generator and ultraviolet generater in partial housing, are bakeed and are sterilized to cereal, and by the moisture in cereal
Content is maintained at 16% to 20%, and the gelatinization degree of cereal is improved to more than 85%, the excessive moisture being evaporated in cereal, leads to
Cross the enclosure interior that the second steam (vapor) outlet enters the Part II；
Cereal after baking by the discharging opening being arranged in the housing of the Part III sequentially enter tablet press machine, drying baker and
In conveying mechanism, rolling by tablet press machine, pass through conveying mechanism after the Drying and cooling of drying baker, realize automatic storage or dress
Car.
10. according to the steam-flaked production method of cereal described in claim 9, it is characterised in that the gas heating oil oven
Exhaust opening in the high-temperature flue-gas that discharges be about 360 DEG C -400 DEG C, high-temperature flue gas is directed through heat exchange by air-introduced machine
Device, high-temperature flue gas is reduced to 200 DEG C -260 DEG C by temperature after heat exchanger, while the cold water temperature in heat exchanger is improved to 80
DEG C -90 DEG C, the hot water from heat exchanger out injects the enclosure interior of the Part I by water pump, from heat exchanger out
High-temperature flue gas mix rear temperature with the air entered by air intlet and be reduced to 70 DEG C -90 DEG C, and enter in drying baker
Drying and cooling for cereal tabletting.
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| CN201711182900.2A CN107712982A (en) | 2017-11-23 | 2017-11-23 | A kind of steam-flaked process units of cereal and its production method |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108936306A (en) * | 2018-09-28 | 2018-12-07 | 山东冠峰机械股份有限公司 | A kind of steam-flaked process units of cereal |
| CN108936214A (en) * | 2018-09-28 | 2018-12-07 | 山东冠峰机械股份有限公司 | A kind of steam-flaked produce of cereal uses cooker |
| CN110833197A (en) * | 2019-11-27 | 2020-02-25 | 海南亚马逊食品有限公司 | Circulating type champagne baking equipment |
| RU2742058C1 (en) * | 2020-01-10 | 2021-02-02 | Акционерное общество "Научно-производственный центр "ВНИИ комбикормовой промышленности" (АО "НПЦ "ВНИИКП") | Combined process line for production of micronised flakes for starter and premararmic feedstuffs for young stock of farm animals using purified biogas |
| CN112940142A (en) * | 2021-03-26 | 2021-06-11 | 江苏蒸腾科技有限公司 | Cereal starch alpha-forming equipment |
| CN113973988A (en) * | 2021-11-04 | 2022-01-28 | 山东冠峰机械股份有限公司 | Low-temperature cooking and tabletting process for grains |
| RU2786230C1 (en) * | 2022-07-13 | 2022-12-19 | федеральное государственное бюджетное образовательное учреждение высшего образования "Ставропольский государственный аграрный университет" | Line for enrichment of animal feed with protein-vitamin-mineral concentrate |
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Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108936306A (en) * | 2018-09-28 | 2018-12-07 | 山东冠峰机械股份有限公司 | A kind of steam-flaked process units of cereal |
| CN108936214A (en) * | 2018-09-28 | 2018-12-07 | 山东冠峰机械股份有限公司 | A kind of steam-flaked produce of cereal uses cooker |
| CN108936214B (en) * | 2018-09-28 | 2023-12-12 | 山东冠峰机械股份有限公司 | Steaming and boiling tank for grain steam tabletting production |
| CN108936306B (en) * | 2018-09-28 | 2024-02-06 | 山东冠峰机械股份有限公司 | Cereal steam sheeting apparatus for producing |
| CN110833197A (en) * | 2019-11-27 | 2020-02-25 | 海南亚马逊食品有限公司 | Circulating type champagne baking equipment |
| RU2742058C1 (en) * | 2020-01-10 | 2021-02-02 | Акционерное общество "Научно-производственный центр "ВНИИ комбикормовой промышленности" (АО "НПЦ "ВНИИКП") | Combined process line for production of micronised flakes for starter and premararmic feedstuffs for young stock of farm animals using purified biogas |
| CN112940142A (en) * | 2021-03-26 | 2021-06-11 | 江苏蒸腾科技有限公司 | Cereal starch alpha-forming equipment |
| CN112940142B (en) * | 2021-03-26 | 2023-11-24 | 江苏蒸腾科技有限公司 | Cereal starch alpha-ization equipment |
| CN113973988A (en) * | 2021-11-04 | 2022-01-28 | 山东冠峰机械股份有限公司 | Low-temperature cooking and tabletting process for grains |
| RU2786230C1 (en) * | 2022-07-13 | 2022-12-19 | федеральное государственное бюджетное образовательное учреждение высшего образования "Ставропольский государственный аграрный университет" | Line for enrichment of animal feed with protein-vitamin-mineral concentrate |
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