CN107703211A - A kind of fiber-wall-element model degree measuring instrument - Google Patents
A kind of fiber-wall-element model degree measuring instrument Download PDFInfo
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- CN107703211A CN107703211A CN201711035494.7A CN201711035494A CN107703211A CN 107703211 A CN107703211 A CN 107703211A CN 201711035494 A CN201711035494 A CN 201711035494A CN 107703211 A CN107703211 A CN 107703211A
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N29/00—Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
- G01N29/04—Analysing solids
- G01N29/07—Analysing solids by measuring propagation velocity or propagation time of acoustic waves
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N29/00—Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
- G01N29/22—Details, e.g. general constructional or apparatus details
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N29/00—Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
- G01N29/22—Details, e.g. general constructional or apparatus details
- G01N29/26—Arrangements for orientation or scanning by relative movement of the head and the sensor
- G01N29/265—Arrangements for orientation or scanning by relative movement of the head and the sensor by moving the sensor relative to a stationary material
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2291/00—Indexing codes associated with group G01N29/00
- G01N2291/01—Indexing codes associated with the measuring variable
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Abstract
本发明是关于一种纤维取向度测量仪,包括测量仪本体、挂丝组件、横向驱动组件、抬丝升降组件。测量仪本体包括机械测量机构,且机械测量机构上安装有第一声波传感器组件和第二声波传感器组件;挂丝组件用于挂接待测丝束,并使待测丝束经过第一声波传感器组件和第二声波传感器组件;横向驱动组件设置在机械测量机构上,用于驱动第一声波传感器组件和/或第二声波传感器组件沿着机械测量机构横向移动,以调整第一声波传感器组件和第二声波传感器组件之间的距离;抬丝升降组件设置在机械测量机构上,用于将待测丝束抬起、及将抬起的待测丝束下移。本发明主要用于提高纤维取向度测量仪的自动化程度、测量效率和测量精度,及减轻测试人员的劳动强度。
The invention relates to a fiber orientation measuring instrument, which includes a measuring instrument body, a wire hanging assembly, a transverse driving assembly, and a wire lifting assembly. The body of the measuring instrument includes a mechanical measuring mechanism, and the first acoustic wave sensor assembly and the second acoustic wave sensor assembly are installed on the mechanical measuring mechanism; The sensor assembly and the second acoustic wave sensor assembly; the transverse drive assembly is arranged on the mechanical measuring mechanism for driving the first acoustic wave sensor assembly and/or the second acoustic wave sensor assembly to move laterally along the mechanical measuring mechanism to adjust the first acoustic wave The distance between the sensor assembly and the second acoustic wave sensor assembly; the wire lifting and lowering assembly is arranged on the mechanical measuring mechanism, and is used for lifting the tow to be tested and moving the lifted tow to be tested downward. The invention is mainly used for improving the degree of automation, measuring efficiency and measuring precision of the fiber orientation degree measuring instrument, and reducing the labor intensity of testing personnel.
Description
技术领域technical field
本发明涉及一种纤维取向度测量技术领域,特别是涉及一种纤维取向度测量仪。The invention relates to the technical field of fiber orientation measurement, in particular to a fiber orientation measurement instrument.
背景技术Background technique
纤维的取向度是表征纤维超分子材料结构和力学性能的重要参数。纤维取向度的测量是生产控制和纤维结构研究的一个重要技术问题。利用声速法测量纤维取向度的相关仪器主要测量方法如下:The degree of orientation of fibers is an important parameter to characterize the structure and mechanical properties of fibrous supramolecular materials. The measurement of fiber orientation is an important technical issue in production control and fiber structure research. The main measurement methods of related instruments for measuring fiber orientation degree by sound velocity method are as follows:
声波通过纤维丝从第一声波传感器组件传输到第二声波传感器组件时间为TL,但声波的传输会产生一定的延迟,加上电路中的延迟时间,所测得的时间TL,包含了延迟时间Δt,实际的传播时间应为TL-Δt。The sound wave transmits from the first acoustic wave sensor component to the second acoustic wave sensor component through the fiber filament for T L , but the transmission of the sound wave will produce a certain delay, plus the delay time in the circuit, the measured time T L includes Given the delay time Δt, the actual propagation time should be T L -Δt.
在实际测量中,声速值的测量是通过倍长法求取延迟时间,再通过相应的公式计算出声速传播速度,即声速值C。In the actual measurement, the measurement of the sound velocity value is to obtain the delay time by the double-length method, and then calculate the sound velocity propagation speed through the corresponding formula, that is, the sound velocity value C.
先将测试长度定为40cm,记下所测显示时间T40;再缩短至20cm,记下显示时间T20,按下式求出延迟时间Δt:First set the test length as 40cm, record the measured display time T 40 ; then shorten it to 20cm, record the display time T 20 , and calculate the delay time Δt according to the following formula:
Δt(μs)=2×T20-T40=2(t20+Δt)-(t40+Δt)Δt(μs)=2×T 20 -T 40 =2(t 20 +Δt)-(t 40 +Δt)
式中:Δt为延迟时间,单位为μs,T20是测试距离为20cm时的显示时间,T40是测试距离为40cm时的显示时间。Where: Δt is the delay time in μs, T 20 is the display time when the test distance is 20cm, and T 40 is the display time when the test distance is 40cm.
所以声速值 So the sound velocity value
现有利用声速法测量纤维取向度的相关仪器的操作步骤主要如下:第一、将丝束夹具用手工移动至第一规定距离后,再将待测丝束挂载到声波传感器上,按下第一规定距离的测试按钮进行测试。第二、第一规定距离测试完毕后,手工取下待测丝束,将夹具手工移动至第二规定距离后,再将待测丝束挂到声波传感器上,按下第二规定距离的测试按钮进行测试。最后重复5次以上步骤,即可完成测试,仪器自动进行数据处理并打印出测试结果。The operation steps of the existing instruments for measuring the degree of fiber orientation by the sound velocity method are mainly as follows: first, move the tow clamp to the first specified distance by hand, then mount the tow to be measured on the acoustic wave sensor, press Test the test button at the first specified distance. Second, after the first specified distance test is completed, manually remove the tow to be tested, manually move the fixture to the second specified distance, then hang the tow to be tested on the acoustic wave sensor, and press the second specified distance test button to test. Finally, repeat the steps more than 5 times to complete the test, and the instrument automatically processes the data and prints out the test results.
由上可以看出,现有利用声速法测量纤维取向度的相关仪器至少存在如下问题:测试操作主要是用人工手动进行,且人工手动操作繁琐、劳动强度大,测量效率较低。It can be seen from the above that there are at least the following problems in the existing related instruments that use the sound velocity method to measure the degree of fiber orientation: the test operation is mainly performed manually, and the manual operation is cumbersome, labor-intensive, and the measurement efficiency is low.
发明内容Contents of the invention
有鉴于此,本发明提供一种纤维取向度测量仪,主要目的在于提高纤维取向度测量仪的自动化程度、提高测量效率和测量精度,同时减轻测试人员的劳动强度。In view of this, the present invention provides a fiber orientation measuring instrument, the main purpose of which is to improve the degree of automation of the fiber orientation measuring instrument, improve measurement efficiency and measurement accuracy, and reduce the labor intensity of testers at the same time.
为达到上述目的,本发明主要提供如下技术方案:In order to achieve the above object, the present invention mainly provides the following technical solutions:
一方面,本发明的实施例提供一种纤维取向度测量仪,其中,所述纤维取向度测量仪包括:In one aspect, an embodiment of the present invention provides a fiber orientation measuring instrument, wherein the fiber orientation measuring instrument comprises:
测量仪本体,所述测量仪本体包括机械测量机构,所述机械测量机构上安装有第一声波传感器组件和第二声波传感器组件;A measuring instrument body, the measuring instrument body comprising a mechanical measuring mechanism on which a first acoustic wave sensor assembly and a second acoustic wave sensor assembly are mounted;
挂丝组件,所述挂丝组件设置在所述测量仪本体上,用于挂接待测纤维丝,并使待测丝挂在所述第一声波传感器组件和第二声波传感器组件上;a wire hanging assembly, the wire hanging assembly is arranged on the measuring instrument body, and is used to hang the fiber to be tested, and hang the wire to be tested on the first acoustic wave sensor assembly and the second acoustic wave sensor assembly;
横向驱动组件,所述横向驱动组件设置在所述机械测量机构上,用于驱动所述第一声波传感器组件和/或第二声波传感器组件沿着所述机械测量机构横向移动,以调整第一声波传感器组件和第二声波传感器组件之间的距离;a lateral drive assembly, the lateral drive assembly is arranged on the mechanical measurement mechanism, and is used to drive the first acoustic wave sensor assembly and/or the second acoustic wave sensor assembly to move laterally along the mechanical measurement mechanism to adjust the first acoustic wave sensor assembly the distance between the acoustic wave sensor assembly and the second acoustic wave sensor assembly;
抬丝升降组件,所述抬丝升降组件设置在所述测试仪本体上,用于抬起待测纤维丝、及将抬起的待测纤维丝下移,以实现在调整所述第一声波传感器组件和第二声波传感器组件之间的距离时,将待测纤维丝抬起、以及在调整结束后,再将抬起的待测纤维丝下移。A wire lifting and lowering assembly, the wire lifting and lowering assembly is arranged on the tester body, and is used to lift the fiber to be tested and move the lifted fiber to be tested downward, so as to realize the adjustment of the first sound When adjusting the distance between the wave sensor assembly and the second acoustic wave sensor assembly, the fiber to be tested is lifted, and after the adjustment is completed, the lifted fiber to be tested is moved down.
本发明的目的及解决其技术问题还可采用以下技术措施进一步实现。The purpose of the present invention and its technical problems can also be further realized by adopting the following technical measures.
优选地,所述机械测量机构包括:Preferably, the mechanical measuring mechanism includes:
第一立板;第二立板,所述第二立板与所述第一立板相对设置;a first vertical board; a second vertical board, the second vertical board is arranged opposite to the first vertical board;
横杆标尺,所述横杆标尺的一端与所述第一立板连接,另一端与所述第二立板连接;A crossbar scale, one end of the crossbar scale is connected to the first vertical plate, and the other end is connected to the second vertical plate;
第一导向轴,所述第一导向轴的一端与所述第一立板连接,另一端与所述第二立板连接;其中,所述第一声波传感器组件和第二声波传感器组件套装在所述第一导向轴上,且所述第一声波传感器组件和/或第二声波传感器组件能在所述横向驱动组件的驱动下沿着所述第一导向轴移动;The first guide shaft, one end of the first guide shaft is connected to the first vertical plate, and the other end is connected to the second vertical plate; wherein, the first acoustic wave sensor assembly and the second acoustic wave sensor assembly are set on the first guide shaft, and the first acoustic wave sensor assembly and/or the second acoustic wave sensor assembly can move along the first guide shaft under the drive of the lateral drive assembly;
优选地,所述第一导向轴为两个,且其中一个第一导向轴位于另一个第一导向轴的上方;Preferably, there are two first guide shafts, and one of the first guide shafts is located above the other first guide shaft;
优选地,所述横杆标尺位于所述测量仪本体的前侧,所述第一导向轴位于所述测量仪本体的后侧,且所述横向标尺与所述第一导向轴相互平行。Preferably, the crossbar scale is located at the front side of the measuring instrument body, the first guide shaft is located at the rear side of the measuring instrument body, and the horizontal scale and the first guiding axis are parallel to each other.
优选地,所述挂丝组件包括:Preferably, the hanging wire assembly includes:
夹紧机构,所述夹紧机构设置在所述第一立板上,用于夹紧待测丝束的一端;a clamping mechanism, the clamping mechanism is arranged on the first vertical plate, and is used to clamp one end of the tow to be tested;
滑轮机构,所述滑轮机构设置在所述第二立板上;其中,所述滑轮机构包括滑轮;其中,待测丝束套挂在所述滑轮上,且待测丝束的另一端连接有配重块;A pulley mechanism, the pulley mechanism is arranged on the second vertical plate; wherein, the pulley mechanism includes a pulley; wherein, the tow to be measured is covered on the pulley, and the other end of the tow to be measured is connected to Counterweight;
优选地,所述夹紧机构包括夹紧支架、夹紧压板及夹紧杆;其中,Preferably, the clamping mechanism includes a clamping bracket, a clamping platen and a clamping rod; wherein,
所述夹紧支架安装在所述第一立板上,且所述夹紧支架开设有插槽;所述插槽具有插口、及具有相对设置的上槽壁和下槽壁;优选地,所述插槽为C型槽;The clamping bracket is installed on the first vertical plate, and the clamping bracket is provided with a slot; the slot has a socket, and has an upper groove wall and a lower groove wall oppositely arranged; preferably, the The above slot is a C-shaped slot;
所述夹紧压板安置在所述夹紧支架的插槽内;The clamping platen is arranged in the slot of the clamping bracket;
所述夹紧杆的下端穿过所述插槽的上槽壁进入所述插槽内与所述夹紧压板螺纹连接;The lower end of the clamping rod enters the slot through the upper groove wall of the slot and is threadedly connected with the clamping platen;
其中,待测丝束通过所述插口进入所述插槽并安置在所述夹紧压板和下槽壁之间,通过旋转夹紧杆以使所述夹紧压板将待测丝束压紧。Wherein, the tow to be tested enters the slot through the socket and is arranged between the clamping platen and the wall of the lower groove, and the clamping lever is rotated to make the tow to be tested be compressed by the clamping platen.
优选地,所述抬丝升降组件包括:Preferably, the wire lifting assembly includes:
第一驱动机构,所述第一驱动机构安装在所述测量仪本体上;a first driving mechanism, the first driving mechanism is installed on the measuring instrument body;
活动板,所述第一驱动机构与所述活动板驱动连接,用于驱动所述活动板上升或下降;a movable plate, the first drive mechanism is drivingly connected to the movable plate, and is used to drive the movable plate to rise or fall;
抬丝机构,所述抬丝机构设置在所述活动板上;其中,当所述活动板上升时,所述抬丝机构将待测丝束抬起;当所述活动板下降时,抬起的待测丝束下移至原位;A wire lifting mechanism, the wire lifting mechanism is arranged on the movable plate; wherein, when the movable plate rises, the wire lifting mechanism lifts the tow to be measured; when the movable plate descends, lifts The tow to be tested moves down to the original position;
优选地,所述抬丝机构包括:连接杆、固定块、定位板及抬丝杆;其中,所述连接杆的下端固定在所述活动板上;所述固定块的一端设置有夹头,所述夹头夹持在所述连接杆的上端;所述固定块的另一端设置有卡槽;所述定位板的一端与所述卡槽相适配,且卡合在所述卡槽中,所述定位板的另一端设置有固定孔;所述抬丝杆的一端固定在所述固定孔上,另一端伸到由所述挂丝组件挂接的待测丝束的下方。Preferably, the wire lifting mechanism includes: a connecting rod, a fixed block, a positioning plate and a lifting rod; wherein, the lower end of the connecting rod is fixed on the movable plate; one end of the fixed block is provided with a chuck, The collet is clamped on the upper end of the connecting rod; the other end of the fixed block is provided with a slot; one end of the positioning plate is adapted to the slot and engaged in the slot , the other end of the positioning plate is provided with a fixing hole; one end of the lifting rod is fixed on the fixing hole, and the other end extends below the to-be-tested wire bundle hooked by the wire hanging assembly.
优选地,所述第一驱动机构包括:Preferably, the first drive mechanism includes:
第一驱动主体,所述第一驱动主体安装在安置板上,且所述安置板与所述测量仪本体固定;优选地,所述第一驱动主体为电机;A first driving body, the first driving body is installed on the installation board, and the installation board is fixed to the measuring instrument body; preferably, the first driving body is a motor;
第一驱动丝杆,所述第一驱动主体与所述第一驱动丝杆的下端驱动连接,用于驱动所述第一驱动丝杆转动;所述活动板套在所述第一驱动丝杆上,且与所述第一驱动丝杆螺纹连接;The first driving screw, the first driving body is drivingly connected to the lower end of the first driving screw, and is used to drive the first driving screw to rotate; the movable plate is sleeved on the first driving screw on, and threadedly connected with the first driving screw;
其中,通过所述第一驱动主体驱动第一驱动丝杆转动,以控制所述活动板上升或下降;Wherein, the first driving screw is driven to rotate through the first driving body to control the movable plate to rise or fall;
优选地,当所述测量仪本体包括第二立板时,所述安置板与所述第二立板固定;Preferably, when the measuring instrument body includes a second vertical plate, the installation plate is fixed to the second vertical plate;
优选地,所述安置板上还设置有第二导向轴,所述活动板套装在所述第二导向轴上,在所述第一驱动机构的驱动下沿着所述第二导向轴上升或下降;所述第二导向轴为两个,两个第二导向轴位于第一驱动丝杆的两侧,且与所述第一驱动丝杆相平行。Preferably, a second guide shaft is also provided on the placement plate, the movable plate is sleeved on the second guide shaft, and driven by the first driving mechanism, it moves up or down along the second guide shaft. descending: there are two second guide shafts, and the two second guide shafts are located on both sides of the first driving screw and parallel to the first driving screw.
优选地,所述横向驱动组件与所述第二声波传感器组件驱动连接,且所述横向驱动组件包括:Preferably, the lateral drive assembly is drivingly connected to the second acoustic wave sensor assembly, and the lateral drive assembly includes:
第二驱动主体;优选地,所述第二驱动主体为电机;The second driving body; preferably, the second driving body is a motor;
第二驱动丝杆,所述第二驱动丝杆的一端与所述第一立板转动连接,另一端与所述第二立板转动连接;所所述第二驱动机构主体与所述第二驱动丝杆驱动连接,以驱动所述第二驱动丝杆转动;A second driving screw, one end of the second driving screw is rotatably connected to the first vertical plate, and the other end is rotatably connected to the second vertical plate; the main body of the second driving mechanism is connected to the second the driving screw is driven and connected to drive the second driving screw to rotate;
所述第一声波传感器组件和第二声波传感器组件套装在所述第二驱动丝杆上;其中,所述第二声波传感器组件与所述第二驱动丝杆通过螺纹连接,以使所述第二声波传感器组件能沿着所述测量仪本体移动;The first acoustic wave sensor assembly and the second acoustic wave sensor assembly are sleeved on the second driving screw; wherein, the second acoustic wave sensor assembly is threadedly connected to the second driving screw, so that the a second acoustic wave sensor assembly movable along the meter body;
优选地,当所述测量仪本体包括第一导向轴时,所述第二驱动丝杆与所述第一导向轴平行;且当第一导向轴为两根时,所述第二驱动丝杆位于两根第一导向轴之间。Preferably, when the measuring instrument body includes a first guide shaft, the second drive screw is parallel to the first guide shaft; and when there are two first guide shafts, the second drive screw Located between the two first guide shafts.
优选地,所述第一声波传感器组件包括:Preferably, the first acoustic wave sensor assembly includes:
第一传感器支架,所述第一传感器支架用于安装声波传感器;A first sensor bracket, the first sensor bracket is used to install the acoustic wave sensor;
固定支架,所述固定支架套装在所述第一导向轴、第二驱动丝杆上;且所述固定支架与所述第一传感器支架的下端连接,以使第一传感器支架位于所述横向标尺上方;A fixed bracket, the fixed bracket is sleeved on the first guide shaft and the second driving screw; and the fixed bracket is connected to the lower end of the first sensor bracket, so that the first sensor bracket is positioned at the horizontal scale above;
优选地,所述第一声波传感器组件靠近所述第一立板设置。Preferably, the first acoustic wave sensor assembly is arranged close to the first vertical plate.
优选地,所述第二声波传感器组件包括:Preferably, the second acoustic wave sensor assembly includes:
第二传感器支架,所述第二传感器支架用于安装声波传感器;A second sensor bracket, the second sensor bracket is used to install the acoustic wave sensor;
活动支架,所述活动支架套装在所述第一导向轴、第二驱动丝杆上,且所述活动支架与所述第二驱动丝杆螺纹连接,以在所述横向驱动组件的驱动下能沿着所述第一导向轴、第二驱动丝杆移动;其中,所述活动支架与所述第二传感器支架的下端连接,以使第二传感器支架位于所述横向标尺上方;A movable bracket, the movable bracket is sleeved on the first guide shaft and the second driving screw, and the movable bracket is threadedly connected with the second driving screw, so that it can be driven by the transverse drive assembly Move along the first guide shaft and the second driving screw; wherein, the movable bracket is connected to the lower end of the second sensor bracket, so that the second sensor bracket is located above the horizontal scale;
优选地,所述第二声波传感器组件靠近所述第二立板设置;所述第二驱动主体安装在所述第二立板上;当所述抬丝升降组件包括抬丝杆时,所述抬丝杆位于所述第二立板和第二声波传感器组件之间。Preferably, the second acoustic wave sensor assembly is arranged close to the second vertical board; the second driving body is installed on the second vertical board; when the wire lifting and lowering assembly includes a screw rod, the The lifting screw is located between the second vertical plate and the second acoustic wave sensor assembly.
优选地,所述第一传感器支架和第二传感器支架的下端均连接指针,所述指针指向所述横向标尺的刻度。Preferably, pointers are connected to the lower ends of the first sensor bracket and the second sensor bracket, and the pointer points to the scale of the horizontal scale.
优选地,所述机械测量机构上设置有控制器,所述控制器与所述横向驱动组件和抬丝升降组件连接,用于控制横向驱动组件调整第一声波传感器组件和第二声波传感器组件之间的距离,并在调整距离时控制抬丝升降组件将待测丝束抬起、以及在调整结束后,控制抬丝升降组件将抬起的待测丝束下移。所述测量仪本体还包括电子系统,所述电子系统还包括计算机程序;优选地,所述控制器由计算机程序自动控制。Preferably, the mechanical measuring mechanism is provided with a controller, and the controller is connected to the lateral drive assembly and the wire lifting assembly, and is used to control the lateral drive assembly to adjust the first acoustic wave sensor assembly and the second acoustic wave sensor assembly When adjusting the distance, control the wire lifting and lowering assembly to lift the tow to be tested, and after the adjustment, control the lifting and lowering assembly to move down the lifted tow to be tested. The measuring instrument body also includes an electronic system, and the electronic system also includes a computer program; preferably, the controller is automatically controlled by the computer program.
与现有技术相比,本发明的纤维取向度测量仪至少具有下列有益效果:Compared with the prior art, the fiber orientation measuring instrument of the present invention has at least the following beneficial effects:
本发明实施例提供的纤维取向度测量仪通过机械测量机构上设置挂丝组件、横向驱动组件及抬丝升降组件,只需在测试开始时,通过挂丝组件将待测纤维丝挂接在第一声波传感器组件和第二声波传感器组件上。在测试中,只需控制抬丝升降组件和横向驱动组件就可以实现待测丝束在第一规定距离传播时间的测定和第二规定距离传播时间的测定和自动切换,无需手动操作。因此,与现有技术相比,本实施例提供的纤维取向度测量仪自动化程度高、提高了效率和测量精度,同时减轻了测试人员的劳动强度。The fiber orientation measuring instrument provided by the embodiment of the present invention is provided with a hanging wire component, a lateral drive component and a wire lifting and lowering component on the mechanical measuring mechanism. on the acoustic sensor assembly and the second acoustic sensor assembly. In the test, only need to control the lifting assembly and the lateral driving assembly to realize the measurement and automatic switching of the travel time of the tow to be tested in the first specified distance and the second specified distance, without manual operation. Therefore, compared with the prior art, the fiber orientation measuring instrument provided by this embodiment has a high degree of automation, improves efficiency and measurement accuracy, and reduces the labor intensity of testers at the same time.
进一步地,本发明实施例提供的纤维取向度测量仪中的挂丝组件包括设置在第一立板上的夹紧机构和设置在第二立板上的滑轮机构,通过如此设置以将待测丝束的一端由第一立板上的夹紧机构夹紧,另一端由第二立板上的滑轮机构挂接,这样能使待测丝束沿着测量仪本体的轴向方向延伸,并经过第一声波传感器组件和第二声波传感器组件。Further, the hanging wire assembly in the fiber orientation measuring instrument provided by the embodiment of the present invention includes a clamping mechanism arranged on the first vertical plate and a pulley mechanism arranged on the second vertical plate, so that the to-be-measured One end of the tow is clamped by the clamping mechanism on the first vertical plate, and the other end is hooked by the pulley mechanism on the second vertical plate, so that the tow to be measured can extend along the axial direction of the measuring instrument body, and Pass the first acoustic sensor assembly and the second acoustic sensor assembly.
进一步地,本发明实施例提供的纤维取向度测量仪通过第一驱动主体驱动第一驱动丝杆转动,而第一驱动丝杆与活动板螺纹连接,进而驱动活动板上升或下降,以使固定在活动板上的抬丝机构上升或下降;这种设置能很平滑地控制抬丝机构的上升或下降,最终提高纤维取向度测量仪的测量精确性。Further, the fiber orientation measuring instrument provided by the embodiment of the present invention drives the first driving screw to rotate through the first driving body, and the first driving screw is screwed to the movable plate, and then drives the movable plate to rise or fall, so that the fixed The wire lifting mechanism on the movable plate rises or falls; this setting can control the lifting or lowering of the wire lifting mechanism smoothly, and finally improves the measurement accuracy of the fiber orientation measuring instrument.
进一步地,本发明实施例提供的纤维取向度测量仪通过将横向驱动组件设置成第二驱动主体驱动第二驱动丝杆转动,以使套装在第二驱动丝杆上,且与第二驱动丝杆螺纹连接的第二声波传感器组件沿着测量仪本体移动的驱动方式,这种驱动方式能很平滑地控制传感器组件沿着测量仪本体的移动,提高纤维取向度测量仪的测量精确性。Further, the fiber orientation measuring instrument provided by the embodiment of the present invention sets the transverse drive assembly so that the second drive body drives the second drive screw to rotate, so that it is sleeved on the second drive screw, and is connected with the second drive screw. The driving mode in which the second acoustic wave sensor component connected with the rod threaded moves along the measuring instrument body, this driving mode can smoothly control the movement of the sensor component along the measuring instrument body, and improve the measurement accuracy of the fiber orientation measuring instrument.
进一步地,本发明实施例提供的纤维取向度测量仪通过设置一控制器,以对横向驱动组件、抬丝升降组件进行控制,进一步提高了纤维取向度测量仪的自动化程度,降低了人工劳动强度,提高了测试效率。Further, the fiber orientation measuring instrument provided by the embodiment of the present invention is provided with a controller to control the lateral drive assembly and the wire lifting assembly, which further improves the automation of the fiber orientation measuring instrument and reduces the labor intensity. , which improves the test efficiency.
上述说明仅是本发明技术方案的概述,为了能够更清楚了解本发明的技术手段,并可依照说明书的内容予以实施,以下以本发明的较佳实施例并配合附图详细说明如后。The above description is only an overview of the technical solutions of the present invention. In order to understand the technical means of the present invention more clearly and implement them according to the contents of the description, the preferred embodiments of the present invention and accompanying drawings are described in detail below.
附图说明Description of drawings
图1是本发明的实施例提供的一种纤维取向度测量仪的立体结构示意图;Fig. 1 is a schematic diagram of a three-dimensional structure of a fiber orientation measuring instrument provided by an embodiment of the present invention;
图2是本发明的实施例提供的一种纤维取向度测量仪的另一立体结构示意图;Fig. 2 is a schematic diagram of another three-dimensional structure of a fiber orientation measuring instrument provided by an embodiment of the present invention;
图3是图2所示结构在A部分的结构放大图;Fig. 3 is the enlarged structure diagram of the structure shown in Fig. 2 in part A;
图4是本发明的实施例提供的一种横杆标尺的结构示意图;Fig. 4 is a schematic structural view of a crossbar scale provided by an embodiment of the present invention;
图5A是本发明的实施例提供的一种第一立板的立体结构示意图;Fig. 5A is a schematic diagram of a three-dimensional structure of a first vertical plate provided by an embodiment of the present invention;
图5B是本发明的实施例提供的一种第一立板的另一立体结构示意图;Fig. 5B is a schematic diagram of another three-dimensional structure of a first vertical plate provided by an embodiment of the present invention;
图6A是本发明的实施例提供的一种第二立板的立体结构示意图;Fig. 6A is a schematic diagram of a three-dimensional structure of a second vertical plate provided by an embodiment of the present invention;
图6B是本发明的实施例提供的一种第二立板的另一立体结构示意图;Fig. 6B is a schematic diagram of another three-dimensional structure of a second vertical plate provided by an embodiment of the present invention;
图7是本发明的实施例提供的一种抬丝升降组件的结构示意图;Fig. 7 is a schematic structural diagram of a wire lifting and lowering assembly provided by an embodiment of the present invention;
图8A是本发明的实施例提供的一种抬杆固定块的立体结构示意图;Fig. 8A is a three-dimensional structural schematic diagram of a lifting rod fixing block provided by an embodiment of the present invention;
图8B是本发明的实施例提供的一种抬杆固定块的另一立体结构示意图;Fig. 8B is a schematic diagram of another three-dimensional structure of a lifting rod fixing block provided by an embodiment of the present invention;
图9是本发明的实施例提供的一种抬杆定位板的立体结构示意图;Fig. 9 is a schematic perspective view of a three-dimensional structure of a lifting rod positioning plate provided by an embodiment of the present invention;
图10A是本发明的实施例提供的一种第一传感器支架的立体结构示意图;Fig. 10A is a schematic perspective view of a first sensor bracket provided by an embodiment of the present invention;
图10B是本发明的实施例提供的一种第一传感器支架的另一立体结构示意图;Fig. 10B is another stereoscopic structural diagram of a first sensor bracket provided by an embodiment of the present invention;
图10C是本发明的实施例提供的一种第一传感器支架上的后盖板的结构示意图;Fig. 10C is a schematic structural view of a rear cover on a first sensor bracket provided by an embodiment of the present invention;
图10D是本发明的实施例提供的一种第一传感器支架上的指针组件的结构示意图;Fig. 10D is a schematic structural view of a pointer assembly on a first sensor bracket provided by an embodiment of the present invention;
图11是本发明的实施例提供的一种固定支架的结构示意图;Fig. 11 is a schematic structural view of a fixing bracket provided by an embodiment of the present invention;
图12是本发明的实施例提供的一种活动支架的结构示意图。Fig. 12 is a schematic structural diagram of a movable bracket provided by an embodiment of the present invention.
具体实施方式detailed description
为更进一步阐述本发明为达成预定发明目的所采取的技术手段及功效,以下结合附图及较佳实施例,对依据本发明申请的具体实施方式、结构、特征及其功效,详细说明如后。在下述说明中,不同的“一实施例”或“实施例”指的不一定是同一实施例。此外,一或多个实施例中的特定特征、结构、或特点可由任何合适形式组合。In order to further explain the technical means and effects of the present invention to achieve the intended purpose of the invention, the specific implementation, structure, features and effects of the application according to the present invention will be described in detail below in conjunction with the accompanying drawings and preferred embodiments. . In the following description, different "one embodiment" or "embodiment" do not necessarily refer to the same embodiment. Furthermore, the particular features, structures, or characteristics of one or more embodiments may be combined in any suitable manner.
实施例1Example 1
本实施例提供一种纤维取向度测量仪,利用声速法测量纤维的取向度。具体地,如图1和图2所示,本实施例中的纤维取向度测量仪包括测量仪本体、挂丝组件、横向驱动组件及抬丝升降组件3。其中,测量仪本体包括机械测量机构;机械测量机构上安装有第一声波传感器组件51、第二声波传感器组件52。挂丝组件设置在测量仪本体上,用于挂接待测丝束,并使待测丝束经过第一声波传感器组件51和第二声波传感器组件52。横向驱动组件设置在测试仪本体上,用于驱动第二声波传感器组件沿着机械测量机构横向移动,以调整第一声波传感器组件51和第二声波传感器组件52之间的距离(相应地调整声波在待测丝束上的规定传播距离)抬丝升降组件3设置在机械测量机构上,用于抬起待测丝束、及将抬起的待测丝束下移,以在调整第一声波传感器组件51和第二声波传感器组件52之间的距离时,将待测丝束抬起,使待测丝束与移动的传感器组件分离、以及在调整结束后,再将抬起的待测丝束下移,使其挂载在第一声波传感器组件51和第二声波传感器组件52上。This embodiment provides a fiber orientation degree measuring instrument, which measures the fiber orientation degree by using the sound velocity method. Specifically, as shown in FIG. 1 and FIG. 2 , the fiber orientation measuring instrument in this embodiment includes a measuring instrument body, a wire hanging assembly, a transverse driving assembly, and a wire lifting and lowering assembly 3 . Wherein, the measuring instrument body includes a mechanical measuring mechanism; a first acoustic wave sensor assembly 51 and a second acoustic wave sensor assembly 52 are installed on the mechanical measuring mechanism. The hanging wire assembly is arranged on the measuring instrument body, and is used for hanging the wire bundle to be tested, and makes the wire bundle to be tested pass through the first acoustic wave sensor assembly 51 and the second acoustic wave sensor assembly 52 . The lateral drive assembly is arranged on the tester body, and is used to drive the second acoustic wave sensor assembly to move laterally along the mechanical measuring mechanism to adjust the distance between the first acoustic wave sensor assembly 51 and the second acoustic wave sensor assembly 52 (adjust accordingly The specified propagation distance of the sound wave on the tow to be measured) the lifting assembly 3 for lifting the wire to be measured is arranged on the mechanical measuring mechanism, and is used to lift the tow to be measured and move the lifted tow to be measured downward, so as to adjust the first When adjusting the distance between the acoustic wave sensor assembly 51 and the second acoustic wave sensor assembly 52, the tow to be tested is lifted to separate the tow to be tested from the moving sensor assembly, and after the adjustment is completed, the lifted tow to be tested The measuring wire bundle moves down to be hung on the first acoustic wave sensor assembly 51 and the second acoustic wave sensor assembly 52 .
本实施例提供的纤维取向度测量仪通过在机械测量机构上设置挂丝组件、横向驱动组件及抬丝升降组件3,只需在测试开始时,通过挂丝组件将待测丝束挂接,并使其通过第一声波传感器组件51和第二声波传感器组件52。在测试中,只需控制抬丝升降组件3和横向驱动组件,就可以实现待测丝束在第一规定距离传播时间的测定和第二规定距离传播时间的测定和自动切换,无需手动操作。因此,与现有技术相比,本实施例提供的纤维取向度测量仪自动化程度高、测试人员的劳动强度低。The fiber orientation measuring instrument provided in this embodiment is provided with a hanging wire assembly, a lateral drive assembly and a wire lifting assembly 3 on the mechanical measuring mechanism, and only needs to hang the tow to be measured by the wire hanging assembly at the beginning of the test, And make it pass through the first acoustic wave sensor assembly 51 and the second acoustic wave sensor assembly 52 . In the test, only need to control the lifting assembly 3 and the lateral driving assembly, the measurement of the travel time of the tow to be tested at the first specified distance and the measurement and automatic switching of the travel time of the second specified distance can be realized without manual operation. Therefore, compared with the prior art, the fiber orientation measuring instrument provided by this embodiment has a high degree of automation and low labor intensity of testers.
测量仪本体还包括电子系统,电子系统包括计算机程序,通过程序控制纤维取向度测量仪对待测丝束的取向度进行自动测量;并且通过该程序能自动计算出测量结果。The measuring instrument body also includes an electronic system, and the electronic system includes a computer program, through which the program controls the fiber orientation measuring instrument to automatically measure the orientation of the to-be-tested tow; and the measurement result can be automatically calculated through the program.
实施例2Example 2
较佳地,本实施例提供一种纤维取向度测量仪,与上一实施例相比,如图1和图2、图4至图6B所示,本实施例的机械测量机构包括:第一立板11、第二立板12、横杆标尺14、第一导向轴13。其中,第二立板12与第一立板11相对设置。横杆标尺14的一端与第一立板11连接,另一端与第二立板12连接。第一导向轴13的一端与第一立板11连接,另一端与第二立板12连接;其中,第一声波传感器组件51和第二声波传感器组件52套装在导向轴13上,且第二声波传感器组件52能在横向驱动组件的驱动下沿着第一导向轴13移动。Preferably, this embodiment provides a fiber orientation measuring instrument. Compared with the previous embodiment, as shown in Fig. 1 and Fig. 2, Fig. 4 to Fig. 6B, the mechanical measuring mechanism of this embodiment includes: the first Vertical plate 11, second vertical plate 12, cross bar scale 14, first guide shaft 13. Wherein, the second vertical plate 12 is arranged opposite to the first vertical plate 11 . One end of the cross bar scale 14 is connected with the first vertical board 11 , and the other end is connected with the second vertical board 12 . One end of the first guide shaft 13 is connected to the first vertical plate 11, and the other end is connected to the second vertical plate 12; wherein, the first acoustic wave sensor assembly 51 and the second acoustic wave sensor assembly 52 are sleeved on the guide shaft 13, and the second The two acoustic wave sensor components 52 can move along the first guide shaft 13 driven by the transverse drive component.
较佳地,第一导向轴13为两个,且其中一个第一导向轴位于另一个第一导向轴的上方。Preferably, there are two first guide shafts 13, and one of the first guide shafts is located above the other first guide shaft.
较佳地,横杆标尺14位于机械测量机构的前侧,第一导向轴13位于机械测量机构的后侧,且横向标尺14与第一导向轴13相互平行。Preferably, the crossbar scale 14 is located at the front side of the mechanical measuring mechanism, the first guide shaft 13 is located at the rear side of the mechanical measuring mechanism, and the horizontal scale 14 and the first guide shaft 13 are parallel to each other.
较佳地,测量仪本体还包括第一底板111和第二底板112;其中,第一立板11安装在第一底板111上。第二立板12安装在第二底板112上。较佳地,第一底板111上连接有调节螺母1130,第二底板上连接有调节螺母1120,用于调节测量仪本体的平衡度。Preferably, the measuring instrument body further includes a first bottom plate 111 and a second bottom plate 112 ; wherein, the first vertical plate 11 is installed on the first bottom plate 111 . The second vertical board 12 is installed on the second bottom board 112 . Preferably, an adjusting nut 1130 is connected to the first bottom plate 111 , and an adjusting nut 1120 is connected to the second bottom plate for adjusting the balance of the measuring instrument body.
实施例3Example 3
较佳地,本实施例提供一种纤维取向度测量仪,与上述实施例相比,本实施例对挂丝组件具体设计如下:Preferably, this embodiment provides a fiber orientation measuring instrument. Compared with the above-mentioned embodiments, this embodiment specifically designs the hanging wire assembly as follows:
如图1和图2所示,本实施例中的挂丝组件包括夹紧机构21和滑轮机构。其中,夹紧机构21设置在第一立板11上,用于夹紧待测丝束的一端。滑轮机构设置在第二立板12上;其中,滑轮机构包括滑轮22;其中,待测丝束套挂在滑轮22上,且待测丝束的另一端连接有配重块。在此,本实施例通过上述设置,以将待测丝束的一端由第一立板11上的夹紧机构21夹紧,另一端由第二立板12上的滑轮机构挂接,这样能使待测丝束沿着测量仪本体的轴向方向延伸,并经过第一声波传感器组件51和第二声波传感器组件52。As shown in FIG. 1 and FIG. 2 , the hanging wire assembly in this embodiment includes a clamping mechanism 21 and a pulley mechanism. Wherein, the clamping mechanism 21 is arranged on the first vertical plate 11, and is used for clamping one end of the tow to be tested. The pulley mechanism is arranged on the second vertical board 12; wherein, the pulley mechanism includes a pulley 22; wherein, the tow to be tested is hung on the pulley 22, and the other end of the tow to be tested is connected with a counterweight. Here, in this embodiment, through the above-mentioned setting, one end of the tow to be tested is clamped by the clamping mechanism 21 on the first vertical plate 11, and the other end is articulated by the pulley mechanism on the second vertical plate 12, so that it can The wire bundle to be tested extends along the axial direction of the measuring instrument body and passes through the first acoustic wave sensor assembly 51 and the second acoustic wave sensor assembly 52 .
较佳地,如图1和图2所示,本实施例进一步对夹紧机构21进行如下设计:本实施例中的夹紧机构21包括夹紧支架211、夹紧压板212及夹紧杆213。其中,夹紧支架211安装在第一接板23上,且夹紧支架211开设有插槽;插槽具有插口、及具有相对设置的上槽壁和下槽壁;优选地,所述插槽为C型槽。夹紧压板212安置在调距支架211的插槽内。夹紧螺栓213的下端穿过插槽的上槽壁进入插槽内与夹紧压板螺纹连接。其中,待测丝束通过插口进入插槽并安置在夹紧压板212和下槽壁之间,通过旋转夹紧螺栓213的上端以使夹紧压板212将待测丝束压紧。较佳地,夹紧杆213选用螺栓、螺钉或其他螺纹式的紧固件。Preferably, as shown in Fig. 1 and Fig. 2, this embodiment further designs the clamping mechanism 21 as follows: the clamping mechanism 21 in this embodiment includes a clamping bracket 211, a clamping platen 212 and a clamping rod 213 . Wherein, the clamping bracket 211 is installed on the first connecting plate 23, and the clamping bracket 211 is provided with a slot; the slot has a socket, and has an upper slot wall and a lower slot wall oppositely arranged; preferably, the slot It is a C-shaped groove. The clamping plate 212 is arranged in the slot of the distance adjustment bracket 211 . The lower end of the clamping bolt 213 passes through the upper groove wall of the slot and enters the slot to be threadedly connected with the clamping pressure plate. Wherein, the tow to be tested enters the slot through the socket and is placed between the clamping platen 212 and the lower groove wall, and the clamping platen 212 compresses the tow to be tested by rotating the upper end of the clamping bolt 213 . Preferably, the clamping rod 213 is selected from bolts, screws or other threaded fasteners.
较佳地,如图1和图2所示,本实施例进一步对夹紧机构21与第一立板11的连接方式设计如下:第一夹紧机构21通过第一接板23连接在第一立板11上。具体地,夹紧机构21上的夹紧支架211通过紧固件(如:螺栓、螺钉)固定在第一接板23上。较佳地,第一接板23上纵向设置有至少两个紧固件孔,以调整夹紧机构21的高度。第一接板23的下端与第一立板11连接,较佳地,第一接板23的下端与第一立板11转动连接,使第一接板23能相对第一立板11转动设定角度,以调整夹紧机构21的横向位置。Preferably, as shown in Figure 1 and Figure 2, this embodiment further designs the connection mode between the clamping mechanism 21 and the first vertical plate 11 as follows: the first clamping mechanism 21 is connected to the first vertical plate 11 through the first connecting plate 23 On the riser 11. Specifically, the clamping bracket 211 on the clamping mechanism 21 is fixed on the first connecting plate 23 by fasteners (eg, bolts, screws). Preferably, at least two fastener holes are longitudinally provided on the first connecting plate 23 to adjust the height of the clamping mechanism 21 . The lower end of the first connecting plate 23 is connected with the first vertical plate 11. Preferably, the lower end of the first connecting plate 23 is rotationally connected with the first vertical plate 11, so that the first connecting plate 23 can be rotated relative to the first vertical plate 11. Angle, to adjust the lateral position of the clamping mechanism 21.
较佳地,如图1和图2所示,本实施例进一步对滑轮机构与第二立板12的连接方式设计如下:滑轮机构还包括第二接板24,第二接板24的下端与第二立板12连接,第二接板24的上端连接滑轮22。较佳地,第二接板24与第二立板12转动连接,以调节滑轮22的位置。Preferably, as shown in Fig. 1 and Fig. 2, the present embodiment further designs the connection mode of the pulley mechanism and the second vertical plate 12 as follows: the pulley mechanism also includes a second connecting plate 24, and the lower end of the second connecting plate 24 is connected to The second vertical plate 12 is connected, and the upper end of the second connecting plate 24 is connected with the pulley 22 . Preferably, the second connecting plate 24 is rotatably connected with the second vertical plate 12 to adjust the position of the pulley 22 .
实施例4Example 4
较佳地,本实施例提供一种纤维取向度测量仪,与上述实施例相比,如图1和图2、及图7至图9所示,本实施例对抬丝升降组件3设计如下:Preferably, this embodiment provides a fiber orientation measuring instrument. Compared with the above-mentioned embodiments, as shown in Fig. 1 and Fig. 2, and Fig. 7 to Fig. 9, the design of the wire lifting and lowering assembly 3 in this embodiment is as follows :
本实施例中的抬丝升降组件3包括第一驱动机构、活动板33及抬丝机构。其中,第一驱动机构安装在测量仪本体上。第一驱动机构与活动板33驱动连接,用于驱动活动板33上升或下降。抬丝机构设置在活动板33上;其中,当活动板33上升时,抬丝机构将待测丝束抬起;当活动板33下降时,抬起的待测丝束下移至原位。The wire lifting and lowering assembly 3 in this embodiment includes a first driving mechanism, a movable plate 33 and a wire lifting mechanism. Wherein, the first driving mechanism is installed on the measuring instrument body. The first driving mechanism is drivingly connected with the movable plate 33 and is used to drive the movable plate 33 to rise or fall. The wire lifting mechanism is arranged on the movable plate 33; wherein, when the movable plate 33 rises, the wire lifting mechanism lifts the tow to be tested; when the movable plate 33 descends, the lifted tow to be tested moves down to the original position.
较佳地,本实施例中的抬丝机构的具体结构设计如下:抬丝机构主要包括连接杆35、固定块36、定位板38及抬丝杆37。其中,连接杆35的下端固定在活动板33上。固定块36的一端设置有夹头361,所述夹头361夹持在连接杆35的上端;固定块36的另一端设置成连接件362,且连接件362上设置有卡槽3621。定位板38的一端与卡槽3621相适配,且卡合在卡槽3621中,定位板38的另一端设置有固定孔。抬丝杆37的一端固定在固定孔上,另一端伸到由挂丝组件挂接的待测丝束的下方。Preferably, the specific structural design of the wire lifting mechanism in this embodiment is as follows: the wire lifting mechanism mainly includes a connecting rod 35 , a fixing block 36 , a positioning plate 38 and a screw lifting rod 37 . Wherein, the lower end of the connecting rod 35 is fixed on the movable plate 33 . One end of the fixed block 36 is provided with a clamp 361 , and the clamp 361 is clamped on the upper end of the connecting rod 35 ; the other end of the fixed block 36 is provided as a connecting piece 362 , and the connecting piece 362 is provided with a slot 3621 . One end of the positioning plate 38 fits into the slot 3621 and engages in the slot 3621 , and the other end of the positioning plate 38 is provided with a fixing hole. One end of lifting screw rod 37 is fixed on the fixed hole, and the other end stretches out below the tow to be measured that is articulated by hanging wire assembly.
较佳地,本实施例中的第一驱动机构包括:第一驱动主体31(优选为电机)和第一驱动丝杆39。其中,第一驱动主体31安装在安置板32上,且安置板32与测量仪本体固定;较佳地,安置板32与第二立板12固定(在此,关于安置板32与第二立板12的固定方式具体如下:参见图6A和图7所示,安置板32连接一固定块321;第二立板12上设置有固定槽121,固定槽121与固定块321相适配,以使固定块321容置在固定槽121内,且固定槽121的槽底开设有连接螺孔,安置板32通过螺栓322与第二立板12连接并固定)。第一驱动主体31与第一驱动丝杆39的下端驱动连接,用于驱动第一驱动丝杆39转动;活动板33套在第一驱动丝杆39上,且与第一驱动丝杆39螺纹连接。通过第一驱动主体31驱动第一驱动丝杆39转动,以控制活动板33上升或下降。Preferably, the first driving mechanism in this embodiment includes: a first driving body 31 (preferably a motor) and a first driving screw 39 . Wherein, the first driving body 31 is installed on the setting plate 32, and the setting plate 32 is fixed with the measuring instrument body; preferably, the setting plate 32 is fixed with the second vertical plate 12 (here, regarding the setting plate 32 and the second vertical plate The fixing method of the plate 12 is as follows: referring to Fig. 6A and Fig. 7, the mounting plate 32 is connected with a fixed block 321; the second vertical plate 12 is provided with a fixed groove 121, and the fixed groove 121 is matched with the fixed block 321, so as to The fixing block 321 is accommodated in the fixing groove 121, and the groove bottom of the fixing groove 121 is provided with connecting screw holes, and the mounting plate 32 is connected and fixed with the second vertical plate 12 by bolts 322). The first drive main body 31 is drivingly connected with the lower end of the first drive screw 39 for driving the first drive screw 39 to rotate; the movable plate 33 is sleeved on the first drive screw 39 and threaded with the first drive screw 39 connect. The first driving screw 39 is driven to rotate by the first driving body 31 to control the movable plate 33 to rise or fall.
较佳地,安置板33上还设置有第二导向轴34,活动板33套装在第二导向轴34上,在第一驱动机构的驱动下沿着第二导向轴34上升或下降;第二导向轴34为两个,两个第二导向轴34位于第一驱动丝杆39的两侧,且与第一驱动丝杆39相平行。Preferably, a second guide shaft 34 is also provided on the placement plate 33, and the movable plate 33 is sleeved on the second guide shaft 34, and rises or falls along the second guide shaft 34 driven by the first driving mechanism; There are two guide shafts 34 , and the two second guide shafts 34 are located on both sides of the first driving screw 39 and parallel to the first driving screw 39 .
本实施例提供的纤维取向度测量仪通过第一驱动主体31驱动第一驱动丝杆39转动,而第一驱动丝杆39与活动板33螺纹连接,进而驱动活动板33上升或下降,以使固定在活动板33上的抬丝机构上升或下降;这样设置能很平滑地控制抬丝机构的上升或下降,最终提高纤维取向度测量仪的测量精确性。The fiber orientation measuring instrument provided in this embodiment drives the first driving screw 39 to rotate through the first driving body 31, and the first driving screw 39 is screwed with the movable plate 33, and then drives the movable plate 33 to rise or fall, so that The wire-lifting mechanism fixed on the movable plate 33 rises or falls; such setting can control the rise or fall of the wire-lifting mechanism smoothly, and finally improves the measurement accuracy of the fiber orientation degree measuring instrument.
实施例5Example 5
较佳地,本实施例提供一种纤维取向度测量仪,与上述实施例相比,本实施例的横向驱动组件主要用于驱动第二声波传感器组件沿着机械测量机构横向移动。具体地,如图1和图2所示,横向驱动组件包括:第二驱动主体41和第二驱动丝杆42。其中,第二驱动主体41优选为电机;第二驱动主体41优选安装在第二立板12上。第二驱动丝杆42的一端与第一立板11转动连接,另一端与第二立板12转动连接;第二驱动主体41驱动第二驱动丝杆42转动。第一声波传感器组件51和第二声波传感器组件52套装在第二驱动丝杆42上;其中,第二声波传感器组件52与第二驱动丝杆42通过螺纹连接,以使第二声波传感器组件能沿着机械测量机构移动。Preferably, this embodiment provides a fiber orientation measuring instrument. Compared with the above-mentioned embodiments, the lateral driving assembly of this embodiment is mainly used to drive the second acoustic wave sensor assembly to move laterally along the mechanical measuring mechanism. Specifically, as shown in FIGS. 1 and 2 , the transverse driving assembly includes: a second driving body 41 and a second driving screw 42 . Wherein, the second driving body 41 is preferably a motor; the second driving body 41 is preferably installed on the second vertical plate 12 . One end of the second driving screw 42 is rotatably connected to the first vertical plate 11 , and the other end is rotatably connected to the second vertical plate 12 ; the second driving body 41 drives the second driving screw 42 to rotate. The first acoustic wave sensor assembly 51 and the second acoustic wave sensor assembly 52 are sleeved on the second driving screw rod 42; wherein, the second acoustic wave sensor assembly 52 is threadedly connected with the second driving screw rod 42, so that the second acoustic wave sensor assembly Can move along the mechanical measuring mechanism.
较佳地,第二驱动丝杆42与第一导向轴13平行;且第二驱动丝杆42位于两根第一导向轴13之间。Preferably, the second driving screw 42 is parallel to the first guiding shafts 13 ; and the second driving screw 42 is located between the two first guiding shafts 13 .
本实施例提供的纤维取向度测量仪通过将横向驱动组件设置成第二驱动主体41驱动第二驱动丝杆42转动,以使套装在第二驱动丝杆42上,且与第二驱动丝杆42螺纹连接的第二声波传感器组件52沿着机械测量机构移动的驱动方式,这种驱动方式能很平滑地控制第二声波传感器组件沿着机械测量机构的移动距离,提高纤维取向度测量仪的测量精确性。The fiber orientation measuring instrument provided in this embodiment sets the transverse driving assembly so that the second driving body 41 drives the second driving screw 42 to rotate, so that it is sleeved on the second driving screw 42 and is connected with the second driving screw 42 The second acoustic wave sensor assembly 52 threaded to move along the driving mode of the mechanical measuring mechanism, this driving mode can smoothly control the moving distance of the second acoustic wave sensor assembly along the mechanical measuring mechanism, and improve the performance of the fiber orientation degree measuring instrument Measurement accuracy.
实施例6Example 6
较佳地,本实施例提供一种纤维取向度测量仪,与上述实施例相比,如图1至图3、图10A至图12所示,本实施例在实施例5(横向驱动组件主要用于驱动第二声波传感器组件52移动)的基础上,进一步对第一声波传感器组件51、第二声波传感器组件52设计如下:Preferably, this embodiment provides a fiber orientation measuring instrument. Compared with the above-mentioned embodiments, as shown in FIGS. On the basis of being used to drive the second acoustic wave sensor assembly 52 to move), the first acoustic wave sensor assembly 51 and the second acoustic wave sensor assembly 52 are further designed as follows:
第一声波传感器组件51包括:第一传感器支架511和固定支架512。其中,第一传感器支架511用于安装声波传感器。固定支架512套装在第一导向轴13、第二驱动丝杆42上,且在第二驱动丝杆42转动时,不会沿着第一导向轴13移动。固定支架512与第一传感器支架511的下端连接,以使第一传感器支架511位于横向标尺14的上方。The first acoustic wave sensor assembly 51 includes: a first sensor bracket 511 and a fixing bracket 512 . Wherein, the first sensor bracket 511 is used for installing the acoustic wave sensor. The fixing bracket 512 is sleeved on the first guiding shaft 13 and the second driving screw 42 , and will not move along the first guiding shaft 13 when the second driving screw 42 rotates. The fixing bracket 512 is connected to the lower end of the first sensor bracket 511 so that the first sensor bracket 511 is located above the horizontal scale 14 .
第二声波传感器组件52包括:第二传感器支架521和活动支架522;其中,第二传感器支架521用于安装声波传感器。活动支架522套装在第一导向轴13、第二驱动丝杆42上,且活动支架522与第二驱动丝杆42螺纹连接,以在横向驱动组件的驱动下能沿着第一导向轴13、第二驱动丝杆42移动;其中,活动支架522与第二传感器支架521的下端连接,以使第二传感器支架522位于横向标尺14的上方。The second acoustic wave sensor assembly 52 includes: a second sensor bracket 521 and a movable bracket 522; wherein, the second sensor bracket 521 is used for installing the acoustic wave sensor. The movable bracket 522 is sleeved on the first guide shaft 13 and the second driving screw 42, and the movable bracket 522 is threadedly connected with the second driving screw 42, so that it can be driven along the first guide shaft 13, The second driving screw 42 moves; wherein, the movable bracket 522 is connected to the lower end of the second sensor bracket 521 so that the second sensor bracket 522 is located above the horizontal scale 14 .
较佳地,第一声波传感器组件51靠近所述第一立板11设置、第二声波传感器52靠近第二立板12设置。抬丝升降组件3中的抬丝杆位于所述第二立板12和第二声波传感器组件52之间,且抬丝杆靠近第二声波传感器设置。Preferably, the first acoustic wave sensor assembly 51 is disposed close to the first vertical plate 11 , and the second acoustic wave sensor 52 is disposed close to the second vertical plate 12 . The screw lifting rod in the wire lifting lifting assembly 3 is located between the second vertical plate 12 and the second acoustic wave sensor assembly 52, and the screw lifting rod is arranged close to the second acoustic wave sensor.
较佳地,第一传感器支架511和第二传感器支架521的下端均连接指针53,所述指针53指向所述横向标尺的刻度(详见图3)。Preferably, the lower ends of the first sensor bracket 511 and the second sensor bracket 521 are connected with pointers 53, and the pointers 53 point to the scales of the horizontal scale (see FIG. 3 for details).
较佳地,本实施例中的第一传感器支架511和第二传感器支架521的结构一致,在此,本实施例以第一传感器支架511为例对第一传感器支架511和第二传感器支架521的结构详细介绍如下:第一传感器支架511包括相互连接的第一支架体和第二支架体,且第一支架体和第二支架体在连接处呈设定角度。其中,第一支架体的自由端部朝向横杆标尺设置,且第一支架体的自由端部连接有指针53(第一支架体的自由端部设置有连接部5114,连接部5114用于连接指针结构;指针结构包括指针连接部531和指针53,指针连接部531与连接部5114适配且相连接)。第二支架体的自由端部朝向机械测量机构的后侧,且第二支架体为壳体结构,具有内腔;第二支架体的自由端部设有开口5112,并通过后盖5110封闭该开口5112。在第一支架体和第二支架体的连接处设置有容置槽5113,容置槽5113与第二支架体的内腔连通。该容置槽5113用于容置声波传感器。Preferably, the structures of the first sensor bracket 511 and the second sensor bracket 521 in this embodiment are the same. Here, this embodiment takes the first sensor bracket 511 as an example for the first sensor bracket 511 and the second sensor bracket 521. The structure of the sensor is described in detail as follows: the first sensor bracket 511 includes a first bracket body and a second bracket body connected to each other, and the first bracket body and the second bracket body form a set angle at the joint. Wherein, the free end of the first support body is set towards the horizontal bar scale, and the free end of the first support body is connected with the pointer 53 (the free end of the first support body is provided with a connecting portion 5114, and the connecting portion 5114 is used to connect pointer structure; the pointer structure includes a pointer connection part 531 and a pointer 53, and the pointer connection part 531 is adapted and connected with the connection part 5114). The free end of the second support body faces the rear side of the mechanical measuring mechanism, and the second support body is a shell structure with an inner cavity; the free end of the second support body is provided with an opening 5112, and the rear cover 5110 closes the opening 5112 Opening 5112. An accommodating groove 5113 is provided at the junction of the first bracket body and the second bracket body, and the accommodating groove 5113 communicates with the inner cavity of the second bracket body. The accommodating groove 5113 is used for accommodating the acoustic wave sensor.
实施例7Example 7
较佳地,本实施例提供一种纤维取向度测量仪,与上述实施例相比,如图1和图2所示,本实施例中的机械测量机构上设置有控制器,其中,控制器与横向驱动组件和抬丝升降组件3连接(较佳地,控制器与横向驱动组件中的第二驱动主体连接;控制器与抬丝升降组件3中的第一驱动主体连接),用于控制横向驱动组件调整第一声波传感器组件51和第二声波传感器组件52之间的距离,并在调整距离时控制抬丝升降组件3将待测丝束抬起、以及在调整结束后,控制抬丝升降组件3将抬起的待测丝束下移至原位。Preferably, this embodiment provides a fiber orientation measuring instrument. Compared with the above embodiments, as shown in Figure 1 and Figure 2, the mechanical measuring mechanism in this embodiment is provided with a controller, wherein the controller It is connected with the horizontal drive assembly and the wire lifting assembly 3 (preferably, the controller is connected with the second driving body in the horizontal driving assembly; the controller is connected with the first driving body in the wire lifting assembly 3), for controlling The transverse driving assembly adjusts the distance between the first acoustic wave sensor assembly 51 and the second acoustic wave sensor assembly 52, and controls the lifting wire lifting assembly 3 to lift the tow to be measured when the distance is adjusted, and controls the lifting and lowering assembly 3 after the adjustment is completed. The wire lifting assembly 3 moves down the lifted wire bundle to be tested to the original position.
较佳地,本实施例中的控制器由计算机程序自动控制。Preferably, the controller in this embodiment is automatically controlled by a computer program.
本实施例提供的纤维取向度测量仪通过设置一控制器,以对横向驱动组件、抬丝升降组件进行控制,进一步提高了纤维取向度测量仪的自动化程度,降低人工劳动强度,提高测试效率。The fiber orientation measuring instrument provided in this embodiment is equipped with a controller to control the lateral drive assembly and the wire lifting assembly, which further improves the automation of the fiber orientation measuring instrument, reduces labor intensity, and improves testing efficiency.
综上,如图1和图2所示,上述本实施例提供的纤维取向度测量仪在测试时的操作步骤如下:To sum up, as shown in Figure 1 and Figure 2, the operation steps of the fiber orientation measuring instrument provided in the above-mentioned embodiment during testing are as follows:
(1)启动测量控制程序,测量仪本体复位,并自动启动横向驱动组件,将第二声波传感器组件52移动至第一夹距位置。(1) Start the measurement control program, reset the measuring instrument body, and automatically start the transverse drive assembly to move the second acoustic wave sensor assembly 52 to the first clamp distance position.
此时,第一声波传感器组件和第二声波传感器组件之间的横向距离L1。At this time, the lateral distance L 1 between the first acoustic wave sensor assembly and the second acoustic wave sensor assembly.
(2)将待测丝束的一端通过夹紧机构21夹紧后,待测丝束依次经过第一声波传感器组件51、第二声波传感器组件52,通过抬丝杆、连接滑轮22,待测丝束的另一端挂载预负荷。(2) After one end of the tow to be tested is clamped by the clamping mechanism 21, the tow to be tested passes through the first acoustic wave sensor assembly 51 and the second acoustic wave sensor assembly 52 successively, and passes through the lifting screw rod and the connecting pulley 22, and waits for The other end of the wire beam is loaded with preload.
(3)启动测量程序,测量声波在待测丝束上的第一规定距离的传播时间T1。(3) Start the measurement program, and measure the propagation time T 1 of the first specified distance of the sound wave on the tow to be measured.
(4)测量完毕后,控制程序自动启动抬丝升降组件3,通过抬丝杆将待测丝束向上抬起,然后自动起动横向驱动组件,将第二声波传感器组件52移动至第二夹距位置后(此时,第一声波传感器组件和第二声波传感器组件之间的横向距离L2。),再自动起动抬丝升降组件3,使抬丝杆下降,以使待测丝束挂载于第一声波传感器组件51、第二声波传感器组件52上。(4) After the measurement is completed, the control program automatically starts the wire lifting assembly 3, lifts the wire bundle to be measured upwards through the lifting screw rod, and then automatically starts the horizontal drive assembly to move the second acoustic wave sensor assembly 52 to the second clamping distance After the position (at this time, the lateral distance L 2 between the first acoustic wave sensor assembly and the second acoustic wave sensor assembly.), then automatically start the lifting wire lifting assembly 3, so that the lifting screw rod is lowered, so that the tow to be tested hangs Carried on the first acoustic wave sensor assembly 51 and the second acoustic wave sensor assembly 52 .
(5)启动测量程序,测量声波在待测丝束上第二规定距离(即,当第二声波传感器位于第二夹距位置时,待测丝束在第一声波传感器组件和第二声波传感器组件之间的距离为第二规定距离)的传播时间T2。此时,完成第一次测量。(5) Start the measurement program to measure the second specified distance of the sound wave on the tow to be tested (that is, when the second acoustic wave sensor is at the second clamping distance position, the tow to be tested is at the first acoustic wave sensor assembly and the second acoustic wave The distance between the sensor assemblies is the propagation time T 2 of the second specified distance). At this point, the first measurement is complete.
(6)完成第一次测量后,控制程序自动起动抬丝升降组件3将待测丝束抬起,然后自动起动横向驱动组件,将第二声波传感器组件移动至第一夹距位置,再自动起动抬丝升降组件,抬丝杆下降,以使待测丝束挂载于第一声波传感器组件51、第二声波传感器组件52上。(6) After the first measurement is completed, the control program automatically activates the wire lifting and lowering assembly 3 to lift the tow to be measured, then automatically activates the horizontal drive assembly to move the second acoustic wave sensor assembly to the position of the first clamping distance, and then automatically Start the wire lifting and lowering assembly, and the lifting rod is lowered, so that the tow to be tested is mounted on the first acoustic wave sensor assembly 51 and the second acoustic wave sensor assembly 52 .
自动执行步骤(3)-(6),共重复5个循环。Steps (3)-(6) are automatically performed, and a total of 5 cycles are repeated.
(7)5个循环完后,测控程序自动处理测试结果。(7) After 5 cycles, the measurement and control program automatically processes the test results.
具体采用以下公式计算:Specifically, the following formula is used to calculate:
第一、根据下式计算出延迟时间:First, calculate the delay time according to the following formula:
Δt(μs)=2×T2-T1=2(t2+Δt)-(tl+Δt)Δt(μs)=2×T 2 -T 1 =2(t 2 +Δt)-(t l +Δt)
式中:Δt为延迟时间,单位为μs,T2是测试距离为L2时的显示时间,T1是测试距离为L1时的显示时间。In the formula: Δt is the delay time, the unit is μs, T 2 is the display time when the test distance is L2, and T 1 is the display time when the test distance is L1.
通过下式计算出声速值:Calculate the sound velocity value by the following formula:
对于重复测量时,可以取平均值。For repeated measurements, the average value can be taken.
由上述步骤可以看出,本发明实施例提供的纤维取向度测量仪除了需要测试人员在步骤(2)进行一次挂丝后,其余测试工作均由计算机程序控制纤维取向度测量仪自动完成。因此,本发明实施例提供的纤维取向度测量仪大大提高了纤维取向度测量仪的自动化程度、减轻测试人员的劳动强度。It can be seen from the above steps that the fiber orientation measuring instrument provided by the embodiment of the present invention requires the tester to carry out the thread hanging once in step (2), and the rest of the testing work is automatically completed by the computer program controlling the fiber orientation measuring instrument. Therefore, the fiber orientation degree measuring instrument provided by the embodiment of the present invention greatly improves the degree of automation of the fiber orientation degree measuring instrument and reduces the labor intensity of testers.
综上,本领域技术人员容易理解的是,在不冲突的前提下,上述各有利方式可以自由地组合、叠加。To sum up, those skilled in the art can easily understand that, on the premise of no conflict, the above-mentioned advantageous ways can be freely combined and superimposed.
以上所述,仅是本发明的较佳实施例而已,并非对本发明作任何形式上的限制,依据本发明的技术实质对以上实施例所作的任何简单修改、等同变化与修饰,均仍属于本发明技术方案的范围内。The above are only preferred embodiments of the present invention, and are not intended to limit the present invention in any form. Any simple modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present invention still belong to the present invention. within the scope of the technical solution of the invention.
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