CN107700105B - Cleaning device - Google Patents
Cleaning device Download PDFInfo
- Publication number
- CN107700105B CN107700105B CN201710944654.3A CN201710944654A CN107700105B CN 107700105 B CN107700105 B CN 107700105B CN 201710944654 A CN201710944654 A CN 201710944654A CN 107700105 B CN107700105 B CN 107700105B
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- Prior art keywords
- fixed
- embroidery
- positioning
- frame
- rack
- Prior art date
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- 238000004140 cleaning Methods 0.000 title claims abstract description 54
- 230000007246 mechanism Effects 0.000 claims abstract description 60
- 238000001035 drying Methods 0.000 claims abstract description 13
- 238000010409 ironing Methods 0.000 claims description 37
- 238000000926 separation method Methods 0.000 claims description 24
- 238000005485 electric heating Methods 0.000 claims description 18
- 238000003860 storage Methods 0.000 claims description 16
- 238000001514 detection method Methods 0.000 claims description 14
- 238000009434 installation Methods 0.000 claims description 9
- 238000010438 heat treatment Methods 0.000 claims description 7
- 238000004519 manufacturing process Methods 0.000 abstract description 10
- 238000009835 boiling Methods 0.000 abstract description 9
- 238000005096 rolling process Methods 0.000 abstract description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 10
- 229920000297 Rayon Polymers 0.000 description 8
- 238000000034 method Methods 0.000 description 8
- 239000004744 fabric Substances 0.000 description 6
- 206010053615 Thermal burn Diseases 0.000 description 5
- 230000000903 blocking effect Effects 0.000 description 4
- 238000009956 embroidering Methods 0.000 description 3
- 239000000835 fiber Substances 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 239000004745 nonwoven fabric Substances 0.000 description 2
- 229920000742 Cotton Polymers 0.000 description 1
- 238000007792 addition Methods 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000003028 elevating effect Effects 0.000 description 1
- 235000000396 iron Nutrition 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
Images
Classifications
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05C—EMBROIDERING; TUFTING
- D05C17/00—Embroidered or tufted products; Base fabrics specially adapted for embroidered work; Inserts for producing surface irregularities in embroidered products
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B21/00—Successive treatments of textile materials by liquids, gases or vapours
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/04—Carriers or supports for textile materials to be treated
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06F—LAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
- D06F67/00—Details of ironing machines provided for in groups D06F61/00, D06F63/00, or D06F65/00
- D06F67/02—Rollers; Heating arrangements therefor
-
- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05D—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES D05B AND D05C, RELATING TO SEWING, EMBROIDERING AND TUFTING
- D05D2209/00—Use of special materials
Abstract
The invention provides a cleaning device. It solves the technical problems that the water-soluble embroidery products in the existing manufacturing method can only be used on clothes, and the use is single. This belt cleaning device, which comprises a frame, be provided with the conveying mechanism who is used for carrying the embroidery in the frame, conveying mechanism includes a plurality of locating plates, axis of rotation and rolling disc, the vertical setting of axis of rotation is in the frame, axis of rotation upper end and rolling disc are connected, a plurality of locating plates are fixed on the rolling disc through the connecting rod, be provided with the locating rack that is the U-shaped on the locating plate, a plurality of locating levers that are used for placing the embroidery have on the locating rack, the axis of rotation lower extreme links to each other with one can drive its pivoted power unit, still set gradually in the frame and be used for the abluent wiper mechanism of embroidery, a whole boiling hot mechanism that is used for the drying mechanism of embroidery to. The invention has the advantage of high production efficiency.
Description
Technical Field
The invention belongs to the technical field of embroidery applique, and relates to a cleaning device.
Background
The water soluble embroidery is one kind of embroidery selvedge, and is made with water soluble non-woven fabric as base fabric and embroidery threads of silk, polyester, cotton, etc. and through embroidering on the base fabric in computerized flat embroidery machine and hot water treatment to melt the water soluble non-woven fabric to leave stereo lace. The machine embroidery lace has various patterns, exquisite and beautiful embroidery, uniform and neat drawing, vivid image and rich artistic sense and stereoscopic impression.
Through search, as disclosed in the chinese patent literature, a hollowed-out overlapped band water-soluble embroidery product and a manufacturing method thereof [ application number: 200710019400.7, respectively; publication No.: CN 100999859a ]. The hollow-out belt-overlapped water-soluble embroidery product is characterized in that rope belts embroidered according to embroidery patterns are overlapped and pressed on a pattern plane in a staggered mode in a mode of mutual support among the rope belts, and the rope belts overlapped and pressed mutually are fixedly connected with each other at the overlapped position through a embroidery routing to form mutual connection among the rope belts at all parts of the patterns.
Although the method disclosed in this patent is simple in process and the embroidery can be formed independently from the string as a raw material, the water-soluble embroidery in this method is only used for clothing and is single in use, and therefore, it is necessary to design a cleaning device.
Disclosure of Invention
The invention aims to solve the problems in the prior art and provides a method for manufacturing a hollowed water-soluble embroidery, which has the characteristic of strong practicability.
The purpose of the invention can be realized by the following technical scheme: a method for manufacturing a hollowed water-soluble embroidery is characterized by comprising the following steps:
a. taking water-soluble paper as base fabric and viscose as embroidery thread;
b. placing the water-soluble paper on an embroidery machine, and embroidering viscose fibers on the water-soluble paper through the embroidery machine to form a required pattern;
c. and (3) putting the embroidered water-soluble paper into a cleaning device, wherein the water temperature is 70-90 ℃, the cleaning time is 2-3 min, and after the water-soluble paper is dissolved, the hollow water-soluble embroidery can be obtained.
By adopting the method, the fabric is attached to water-soluble paper during manufacturing, can be decorated on socks, clothes, hats, skirts and shoes and hats after being treated by water, and has more flexible use, more unique style and strong practicability.
In steps a and b, the viscose fibres are viscose filaments.
By adopting the materials, the material has higher tensile strength and long service life.
In step c belt cleaning device, which comprises a frame, be provided with the conveying mechanism who is used for carrying the embroidery in the frame, conveying mechanism includes a plurality of locating plates, axis of rotation and rolling disc, the vertical setting of axis of rotation is in the frame, axis of rotation upper end and rolling disc are connected, a plurality of locating plates are fixed on the rolling disc through the connecting rod, be provided with the locating rack that is the U-shaped on the locating plate, a plurality of locating levers that are used for placing the embroidery have on the locating rack, the axis of rotation lower extreme links to each other with one can drive its pivoted power unit, still set gradually in the frame and be used for the abluent wiper mechanism of embroidery, a whole boiling hot mechanism that is used for the drying mechanism of embroidery to dry and is.
The working principle of the cleaning device is as follows: drive the axis of rotation through power unit and rotate, the axis of rotation drives the rolling disc and rotates, the rolling disc drives the connecting rod and rotates, the connecting rod drives the locating plate and rotates, the locating plate drives the locating rack and rotates, along with the rotation of locating rack with the embroidery carry in proper order wash, dry and whole boiling hot station on, wash the embroidery through wiper mechanism, the embroidery that will wash is dried through stoving mechanism, through whole boiling hot the mechanism whole boiling hot of the embroidery that will dry, can realize continuous uninterrupted duty, high in production efficiency.
The locating rack comprises a first locating part and a second locating part, one end of the first locating part and one end of the second locating part are hinged to the locating plate through locating shafts, a first air cylinder capable of driving the other end of the first locating part to swing is arranged on the locating plate, and a second air cylinder capable of driving the other end of the second locating part to swing is further arranged on the locating plate.
When the embroidery needs to be put down from the positioning rod, the piston rod of the first air cylinder is controlled to move, the piston rod of the first air cylinder drives the other end of the first positioning part to swing, meanwhile, the piston rod of the second air cylinder is controlled to move, the piston rod of the second air cylinder drives the other end of the second positioning part to swing, the piston rod of the second air cylinder and the piston rod of the first air cylinder are enabled to gradually keep away from each other, and the embroidery can be put down from the positioning rod.
The power mechanism comprises a servo motor, a driving wheel, a driven wheel and a chain, the servo motor is fixed on the rack, an output shaft of the servo motor is vertically upward, the driving wheel is fixed on the output shaft of the servo motor, the driven wheel is fixed on the rotating shaft, and the chain is arranged between the driving wheel and the driven wheel.
When the rotating shaft needs to be rotated, the output shaft of the servo motor is controlled to rotate, the output shaft of the servo motor drives the driving wheel to rotate, the driving wheel drives the driven wheel to rotate through the chain, and the driven wheel drives the rotating shaft to rotate so as to rotate the rotating shaft.
The cleaning mechanism comprises a cleaning box, the cleaning box is arranged on the rack through a push rod motor capable of driving the cleaning box to ascend and descend, the cleaning box can be located below any one positioning frame, and an electric heating wire is arranged in the cleaning box.
When water-soluble paper on the embroidery needs to be dissolved, the embroidery is conveyed to the upper part of the cleaning box through the positioning frame, the push rod of the push rod motor is controlled to move upwards, the push rod of the push rod motor drives the cleaning box to move upwards, the positioning frame is positioned in the cleaning box, the water-soluble paper on the embroidery can be dissolved, and the cleaning is convenient.
Drying mechanism includes step motor, the installation pole, electric heating pipe, fan and separation case, the separation case is fixed in the frame, separation case upper portion has the opening, and the separation case can be in arbitrary one locating rack below, the fan is fixed in the separation incasement, and the air outlet of fan up, step motor fixes in the frame, step motor's output shaft is vertical upwards, step motor's output shaft stretches into the separation incasement and links to each other with installation pole one end, electric heating pipe fixes at the installation pole other end, be provided with in the frame and shield the lid that can shield separation case opening, it links to each other to shield the lid and a third cylinder that can drive it and reciprocate.
When the embroidery needs to be dried, the cleaned embroidery is conveyed to the upper side of the separation box through the positioning frame, the piston rod of the third cylinder is controlled to drive the shielding cover to move downwards, the opening of the separation box is shielded, the power supply of the electric heating pipe is switched on, the output shaft of the stepping motor is controlled to drive the mounting rod to rotate, the mounting rod drives the electric heating pipe to rotate, the separation box is integrally heated along with the rotation of the electric heating pipe, the heated air is conveyed to the positioning frame through the fan, the embroidery can be dried, and the drying speed is high.
The ironing mechanism comprises a working plate, an ironing roller, a support, an oil storage tank, a first guide rail and a first sliding block, the working plate is fixed on the frame, the working plate can be positioned below any one positioning frame, the support is arranged on the frame through a lifting mechanism capable of driving the support to lift up and down, the support is positioned above the working plate, the first guide rail is horizontally fixed on the support, the first sliding block is arranged on the first guide rail, the ironing roller is arranged on the first sliding block through a rotating shaft, the end part of the rotating shaft is connected with a driving motor, the input port of the ironing roller is communicated with the oil outlet of the oil storage tank through an oil inlet pipe, the output port of the ironing roller is communicated with the oil inlet of the oil storage tank through an oil outlet pipe, a delivery pump is arranged in the oil inlet pipe, and a reciprocating mechanism capable of enabling the ironing roller; a heating pipe is arranged in the oil storage tank.
When the embroidery needs to be ironed, the dried embroidery is conveyed to the upper part of the working plate through the positioning frame, the first air cylinder and the second air cylinder are controlled to act, the first positioning part and the second positioning part are gradually far away, and the embroidery is placed on the working plate from the positioning frame; heating the oil storage tank through the heating pipe, carry whole boiling hot roller through the delivery pump with the oil in the oil storage tank in, make whole boiling hot roller heat up, drive the support downstream through elevating system, the whole roller downstream that scalds of support drive, whole boiling hot roller and embroidery contact, control driving motor's output shaft drives the pivot and rotates, and the pivot drives whole roller rotation that scalds, makes whole roller reciprocating motion that scalds through reciprocating mechanism, and whole roller that scalds is whole scalds the embroidery, and whole boiling hot is fast.
The lifting mechanism comprises a fourth cylinder, a second guide rail and a second sliding block, the second guide rail is vertically fixed on the rack, the second sliding block is arranged on the second guide rail, a cylinder body of the fourth cylinder is fixed on the rack, a piston rod of the fourth cylinder faces downwards vertically, the end part of a piston rod of the fourth cylinder is connected with the second sliding block, and the support is fixed on the second sliding block.
When the support needs to move up and down, the piston rod of the fourth cylinder is controlled to move up and down, the piston rod of the fourth cylinder drives the second sliding block to move up and down along the second guide rail, and the second sliding block drives the support to move up and down so that the support can move up and down.
Reciprocating mechanism includes drive gear, rack, detection pole, first travel switch, second travel switch and controller, and drive gear fixes in the pivot, and the rack level is fixed on the support, and drives gear and rack and mesh mutually, and first travel switch and second travel switch fix respectively at first guide rail both ends, and the detection pole is fixed on first slider, and the detection pole can contact with first travel switch, second travel switch respectively, and first travel switch, second travel switch and driving motor all link to each other with this controller.
When the ironing roller needs to move in a reciprocating manner, the output shaft of the driving motor is controlled to rotate forwards, the output shaft of the driving motor drives the rotating shaft to rotate forwards, the rotating shaft drives the driving gear to rotate forwards, the driving gear is meshed with the rack to enable the first sliding block to move leftwards along the first guide rail, the first sliding block drives the ironing roller to move leftwards, the detection rod is contacted with the first travel switch, the first travel switch transmits signals to the controller, the controller controls the output shaft of the driving motor to rotate reversely, the output shaft of the driving motor drives the rotating shaft to rotate reversely, the rotating shaft drives the driving gear to rotate reversely, the driving gear is meshed with the rack to enable the first sliding block to move rightwards along the first guide rail, the first sliding block drives the ironing roller to move rightwards, the detection rod is contacted with the second travel switch, the second travel switch transmits signals to the controller, the controller controls the output, the intelligent degree is high.
Still be provided with the unloading mechanism that can carry out the unloading to the embroidery on the workstation in the frame, unloading mechanism includes manipulator, sucking disc, vacuum generation dress ware and solenoid valve, and manipulator one end is fixed in the frame, and the manipulator other end and sucking disc link to each other, and the manipulator is close to the workstation, and sucking disc and connecting pipe one end are linked together, and the connecting pipe other end and vacuum generation dress ware are linked together, and the solenoid valve setting is on the connecting pipe, and solenoid valve and vacuum generation dress ware all link to each other with above-mentioned controller.
When embroidery on the workbench needs to be discharged, the manipulator is controlled to drive the sucker to move downwards, the sucker is in contact with the embroidery, the controller controls the electromagnetic valve to be powered on, the vacuum generator sucks air in the sucker away through the connecting pipe, the sucker sucks the embroidery and takes the embroidery down, and discharging is convenient.
Compared with the prior art, the invention has the following advantages:
according to the invention, the embroidery pattern is attached to the water-soluble paper, and can be decorated on socks, clothes, hats, skirts and shoes and hats after being subjected to water treatment, so that the embroidery pattern is more flexible to use, more unique in style and strong in practicability.
The cleaning device can automatically convey, clean, dry, iron and discharge embroidery, can realize continuous uninterrupted operation, and has high production efficiency.
Drawings
Fig. 1 is a schematic plan view of the present invention.
Fig. 2 is a schematic perspective view of the conveying mechanism of the present invention.
Fig. 3 is a partially enlarged schematic view at a in fig. 2.
Fig. 4 is a schematic plan view of the power mechanism of the present invention.
Fig. 5 is a sectional view of the cleaning mechanism of the present invention.
Fig. 6 is a sectional view of the drying mechanism of the present invention.
Fig. 7 is a schematic plan view of the ironing mechanism of the present invention.
Fig. 8 is a perspective view of the present invention with parts broken away.
Fig. 9 is a schematic plan view of the blanking mechanism of the present invention.
In the figure, 1, a frame; 2. rotating the disc; 3. a cleaning tank; 4. a barrier box; 5. a support; 6. a rotating shaft; 7. a connecting rod; 8. a positioning frame; 8a, a first positioning part; 8b, a second positioning part; 9. positioning a plate; 10. positioning a rod; 11. a second cylinder; 12. hinging a shaft; 13. a first cylinder; 14. a servo motor; 15. a driving wheel; 16. a chain; 17. a driven wheel; 18. a push rod motor; 19. an electric heating wire; 20. a third cylinder; 21. a shielding cover; 22. a fan; 23. an electric heating tube; 24. mounting a rod; 25. a stepping motor; 26. a second guide rail; 27. a second slider; 28. a fourth cylinder; 29. a connecting frame; 30. a first slider; 31. a detection lever; 32. a first travel switch; 33. a drive motor; 34. ironing rollers; 35. a first guide rail; 36. a second travel switch; 37. a working plate; 38. a rack; 39. a drive gear; 40. a rotating shaft; 41. a controller; 42. a manipulator; 43. a suction cup; 44. a connecting pipe; 45. an electromagnetic valve; 46. and (4) vacuum generation and installation.
Detailed Description
The following are specific embodiments of the present invention and are further described with reference to the drawings, but the present invention is not limited to these embodiments.
The method for manufacturing the hollow water-soluble embroidery adopts the following steps:
a. taking water-soluble paper as base fabric and viscose as embroidery thread;
b. placing the water-soluble paper on an embroidery machine, and embroidering viscose fibers on the water-soluble paper through the embroidery machine to form a required pattern;
c. putting the embroidered water-soluble paper into a cleaning device, wherein the water temperature is 70-90 ℃, the cleaning time is 2-3 min, and after the water-soluble paper is dissolved, a hollow water-soluble embroidery product can be obtained; in this example, the water temperature was 80 ℃ and the washing time was 2.5 min.
In the steps a and b, the viscose fiber is viscose filament yarn, and the material can have higher tensile strength and long service time.
By adopting the method, the fabric is attached to water-soluble paper during manufacturing, can be decorated on socks, clothes, hats, skirts and shoes and hats after being treated by water, and has more flexible use, more unique style and strong practicability.
As shown in fig. 1 and 2, the cleaning device in step c includes a frame 1, a conveying mechanism for conveying embroidery is disposed on the frame 1, the conveying mechanism includes a plurality of positioning plates 9, a rotating shaft 6 and a rotating disc 2, the rotating shaft 6 is vertically disposed on the frame 1, the upper end of the rotating shaft 6 is connected with the rotating disc 2, and the upper end of the rotating shaft 6 is connected with the rotating disc 2 through a key connection; a plurality of positioning plates 9 are fixed on the rotating disc 2 through connecting rods 7, and in the embodiment, the number of the positioning plates 9 is five; a U-shaped positioning frame 8 is arranged on the positioning plate 9, a plurality of positioning rods 10 for placing embroidery are arranged on the positioning frame 8, and in the embodiment, the number of the positioning rods 10 is ten; the lower end of the rotating shaft 6 is connected with a power mechanism which can drive the rotating shaft to rotate, and the frame 1 is sequentially provided with a cleaning mechanism for cleaning embroidery, a drying mechanism for drying the embroidery and a ironing mechanism for ironing the embroidery.
As shown in fig. 1, 2 and 3, the positioning frame 8 includes a first positioning portion 8a and a second positioning portion 8b, one end of the first positioning portion 8a and one end of the second positioning portion 8b are both hinged to the positioning plate 9 through positioning shafts, a first cylinder 13 capable of driving the other end of the first positioning portion 8a to swing is disposed on the positioning plate 9, a cylinder body of the first cylinder 13 is hinged to the positioning plate 9, and an end portion of a piston rod of the first cylinder 13 is hinged to a middle portion of the first positioning portion 8 a; the positioning plate 9 is further provided with a second cylinder 11 capable of driving the other end of the second positioning portion 8b to swing, a cylinder body of the second cylinder 11 is hinged to the positioning plate 9, and the end portion of a piston rod of the second cylinder 11 is hinged to the middle portion of the second positioning portion 8 b.
As shown in fig. 4, the power mechanism includes a servo motor 14, a driving wheel 15, a driven wheel 17 and a chain 16, the servo motor 14 is fixed on the frame 1, and the servo motor 14 is fixed on the frame 1 by means of bolt connection; the output shaft of the servo motor 14 is vertically upward, the driving wheel 15 is fixed on the output shaft of the servo motor 14, and the driving wheel 15 is fixed on the output shaft of the servo motor 14 in a key connection mode; the driven wheel 17 is fixed on the rotating shaft 6, and the driven wheel 17 is fixed on the rotating shaft 6 in a key connection mode; the chain 16 is arranged between the driving pulley 15 and the driven pulley 17.
As shown in fig. 1 and 5, the cleaning mechanism comprises a cleaning box 3, the cleaning box 3 is arranged on the frame 1 through a push rod motor 18 which can drive the cleaning box to lift up and down, the push rod motor 18 is fixed on the frame 1, a push rod of the push rod motor 18 is vertically upward, and the end part of the push rod motor 18 is connected with the cleaning box 3; and the cleaning box 3 can be positioned below any one of the positioning frames 8, and an electric heating wire 19 is arranged in the cleaning box 3.
As shown in fig. 1 and 6, the drying mechanism includes a stepping motor 25, a mounting rod 24, an electric heating pipe 23, a blower 22 and a separation box 4, the separation box 4 is fixed on the frame 1, and the separation box 4 is fixed on the frame 1 by a bolt connection; an opening is formed in the upper portion of the separation box 4, the separation box 4 can be located below any one positioning frame 8, the fan 22 is fixed in the separation box 4, and the fan 22 is fixed in the separation box 4 in a bolt connection mode; the air outlet of the fan 22 faces upwards, the stepping motor 25 is fixed on the rack 1, and the stepping motor 25 is fixed on the rack 1 in a bolt connection mode; the output shaft of the stepping motor 25 is vertically upward, the output shaft of the stepping motor 25 extends into the baffle box 4 and is connected with one end of the mounting rod 24, and the output shaft of the stepping motor 25 is connected with one end of the mounting rod 24 in a bolt connection mode; the electric heating pipe 23 is fixed at the other end of the mounting rod 24, and the electric heating pipe 23 is fixed at the other end of the mounting rod 24 in a bolt connection mode; the frame 1 is provided with a shielding cover 21 capable of shielding the opening of the blocking box 4, the shielding cover 21 is connected with a third cylinder 20 capable of driving the shielding cover to move up and down, the cylinder body of the third cylinder 20 is fixed on the frame 1, the piston rod of the third cylinder 20 is vertically downward, and the end part of the piston rod of the third cylinder 20 is connected with the shielding cover 21.
As shown in fig. 1, 7 and 8, the ironing mechanism comprises a working plate 37, an ironing roller 34, a bracket 5, an oil storage tank, a first guide rail 35 and a first sliding block 30, wherein the working plate 37 is fixed on the frame 1, and the working plate 37 is fixed on the frame 1 in a bolt connection manner; the working plate 37 can be positioned below any one of the positioning frames 8, the support 5 is arranged on the rack 1 through a lifting mechanism capable of driving the support 5 to lift up and down, the support 5 is positioned above the working plate 37, the first guide rail 35 is horizontally fixed on the support 5, and the first guide rail 35 is fixed on the support 5 in a bolt connection mode; the first slider 30 is disposed on the first guide rail 35, and the first slider 30 is movable along the first guide rail 35; the ironing roller 34 is arranged on the first sliding block 30 through a rotating shaft 40, the end part of the rotating shaft 40 is connected with a driving motor 33, the end part of the rotating shaft 40 is connected with the driving motor 33 through a key connection mode, and the driving motor 33 is fixed on the first sliding block 30; the input port of the ironing roller 34 is communicated with the oil outlet of the oil storage tank through an oil inlet pipe, the output port of the ironing roller 34 is communicated with the oil inlet of the oil storage tank through an oil outlet pipe, a delivery pump is arranged in the oil inlet pipe, and a reciprocating mechanism capable of enabling the ironing roller 34 to reciprocate is further arranged on the support 5; a heating pipe is arranged in the oil storage tank.
As shown in fig. 7, the lifting mechanism includes a fourth cylinder 28, a second guide rail 26 and a second slider 27, the second guide rail 26 is vertically fixed on the frame 1, and the second guide rail 26 is fixed on the frame 1 by a bolt connection; the second slider 27 is arranged on the second guide rail 26, and the second slider 27 is movable along the second guide rail 26; the cylinder body of the fourth cylinder 28 is fixed on the frame 1, and the cylinder body of the fourth cylinder 28 is fixed on the frame 1 in a bolt connection mode; the piston rod of the fourth cylinder 28 is vertically downward, the end part of the piston rod of the fourth cylinder 28 is connected with the second sliding block 27, and the end part of the piston rod of the fourth cylinder 28 is connected with the second sliding block 27 in a bolt connection mode; the bracket 5 is fixed on the second slide block 27, and the bracket 5 is fixed on the second slide block 27 through a connecting frame 29.
As shown in fig. 7 and 8, the reciprocating mechanism includes a driving gear 39, a rack 38, a detection rod 31, a first travel switch 32, a second travel switch 36 and a controller 41, the driving gear 39 is fixed on a rotating shaft 40, and the driving gear 39 is fixed on the rotating shaft 40 by a bolt connection; the rack 38 is horizontally fixed on the bracket 5, and the rack 38 is fixed on the bracket 5 in a bolt connection mode; and the driving gear 39 is engaged with the rack 38, the first travel switch 32 and the second travel switch 36 are respectively fixed at two ends of the first guide rail 35, the detection rod 31 is fixed on the first slider 30, the detection rod 31 can be respectively contacted with the first travel switch 32 and the second travel switch 36, the first travel switch 32, the second travel switch 36 and the driving motor 33 are all connected with the controller 41, in the embodiment, the controller 41 adopts a commercially available single chip microcomputer, the program of the single chip microcomputer for controlling the travel switches, the motor, the electromagnetic valve and the vacuum generator is present, and the program does not need to be edited again.
As shown in fig. 9, a blanking mechanism capable of blanking embroidery on the worktable is further arranged on the frame 1, the blanking mechanism comprises a manipulator 42, a suction cup 43, a vacuum generator 46 and an electromagnetic valve 45, one end of the manipulator 42 is fixed on the frame 1, the other end of the manipulator 42 is connected with the suction cup 43, the manipulator 42 is close to the working plate 37, the suction cup 43 is communicated with one end of a connecting pipe 44, the other end of the connecting pipe 44 is communicated with the vacuum generator 46, the electromagnetic valve 45 is arranged on the connecting pipe 44, and the electromagnetic valve 45 and the vacuum generator 46 are both connected with the controller 41.
The working principle of the cleaning device is as follows: an output shaft of a servo motor 14 is controlled to drive a driving wheel 15 to rotate, the driving wheel 15 drives a driven wheel 17 to rotate through a chain 16, the driven wheel 17 drives a rotating shaft 6 to rotate, the rotating shaft 6 drives a rotating disc 2 to rotate, the rotating disc 2 drives a connecting rod 7 to rotate, the connecting rod 7 drives a positioning plate 9 to rotate, the positioning plate 9 drives a positioning frame 8 to rotate, and embroidery products are sequentially conveyed to cleaning, drying and ironing stations along with the rotation of the positioning frame 8; embroidery is conveyed to the upper part of the cleaning box 3 through the positioning frame 8, a push rod of a push rod motor 18 is controlled to drive the cleaning box 3 to move upwards, so that the positioning frame 8 is positioned in the cleaning box 3, and water-soluble paper on the embroidery is dissolved; conveying the cleaned embroidery above the blocking box 4 through the positioning frame 8, controlling a piston rod of a third cylinder 20 to drive a shielding cover 21 to move downwards, shielding an opening of the blocking box 4, switching on a power supply of an electric heating pipe 23, controlling an output shaft of a stepping motor 25 to drive an installation rod 24 to rotate, driving the electric heating pipe 23 to rotate by the installation rod 24, integrally heating the blocking box 4 along with the rotation of the electric heating pipe 23, conveying the heated air to the positioning frame 8 through a fan 22, and drying the embroidery; the dried embroidery is conveyed to the upper part of the working plate 37 through the positioning frame 8, the first air cylinder 13 and the second air cylinder 11 are controlled to act, the first positioning part 8a and the second positioning part 8b are gradually separated, and the embroidery is put on the working plate 37 from the positioning frame 8; the oil storage tank is heated by a heating pipe, the oil in the oil storage tank is conveyed to the ironing roller 34 by a conveying pump, the ironing roller 34 is heated, a piston rod of a fourth cylinder 28 is controlled to drive a second slide block 27 to move downwards along a second guide rail 26, the second slide block 27 drives a support 5 to move downwards, the support 5 drives the ironing roller 34 to move downwards, the ironing roller 34 is contacted with embroidery, an output shaft of a driving motor 33 is controlled to drive a rotating shaft 40 to rotate, the rotating shaft 40 drives the ironing roller 34 to rotate, meanwhile, the rotating shaft 40 drives a driving gear 39 to rotate forwards, the driving gear 39 is meshed with a rack 38 to enable a first slide block 30 to move leftwards along a first guide rail 35, the first slide block 30 drives the ironing roller 34 to move leftwards, a detection rod 31 is contacted with a first stroke switch 32, the first stroke switch 32 transmits a signal to a controller 41, the controller 41 controls an output shaft of the driving motor 33 to rotate backwards, the output shaft of the driving motor 33 drives, the rotating shaft 40 drives the driving gear 39 to rotate reversely, the driving gear 39 is meshed with the rack 38 to enable the first slider 30 to move rightwards along the first guide rail 35, the first slider 30 drives the ironing roller 34 to move rightwards, the detection rod 31 is contacted with the second travel switch 36, the second travel switch 36 transmits signals to the controller 41, the controller 41 controls the output shaft of the driving motor 33 to rotate forwards, the ironing roller 34 moves in a reciprocating mode, and the ironing roller 34 irons the embroidery; the control manipulator 42 drives the suction cup 43 to move downwards, the suction cup 43 is in contact with the embroidery, the controller 41 controls the electromagnetic valve 45 to be powered on, the vacuum generator 46 sucks air in the suction cup 43 through the connecting pipe 44, and the suction cup 43 sucks the embroidery and takes down the embroidery to realize the cleaning operation of the embroidery.
The specific embodiments described herein are merely illustrative of the spirit of the invention. Various modifications or additions may be made to the described embodiments or alternatives may be employed by those skilled in the art without departing from the spirit or ambit of the invention as defined in the appended claims.
Claims (5)
1. A cleaning device comprises a rack and is characterized in that a conveying mechanism used for conveying embroidery is arranged on the rack, the conveying mechanism comprises a plurality of positioning plates, a rotating shaft and a rotating disc, the rotating shaft is vertically arranged on the rack, the upper end of the rotating shaft is connected with the rotating disc, the plurality of positioning plates are fixed on the rotating disc through connecting rods, a U-shaped positioning frame is arranged on each positioning plate, a plurality of positioning rods used for placing the embroidery are arranged on each positioning frame, the lower end of the rotating shaft is connected with a power mechanism capable of driving the rotating shaft to rotate, and a cleaning mechanism used for cleaning the embroidery, a drying mechanism used for drying the embroidery and a ironing mechanism used for ironing the embroidery are sequentially arranged on the rack; the ironing mechanism comprises a working plate, an ironing roller, a support, an oil storage tank, a first guide rail and a first sliding block, the working plate is fixed on the frame, the working plate can be positioned below any one positioning frame, the support is arranged on the frame through a lifting mechanism capable of driving the support to lift up and down, the support is positioned above the working plate, the first guide rail is horizontally fixed on the support, the first sliding block is arranged on the first guide rail, the ironing roller is arranged on the first sliding block through a rotating shaft, the end part of the rotating shaft is connected with a driving motor, the input port of the ironing roller is communicated with the oil outlet of the oil storage tank through an oil inlet pipe, the output port of the ironing roller is communicated with the oil inlet of the oil storage tank through an oil outlet pipe, a delivery pump is arranged in the oil inlet pipe, and a reciprocating mechanism capable of enabling the ironing roller; a heating pipe is arranged in the oil storage tank; the lifting mechanism comprises a fourth cylinder, a second guide rail and a second sliding block, the second guide rail is vertically fixed on the rack, the second sliding block is arranged on the second guide rail, a cylinder body of the fourth cylinder is fixed on the rack, a piston rod of the fourth cylinder is vertically downward, the end part of a piston rod of the fourth cylinder is connected with the second sliding block, and the support is fixed on the second sliding block; reciprocating mechanism includes drive gear, rack, detection pole, first travel switch, second travel switch and controller, and drive gear fixes in the pivot, and the rack level is fixed on the support, and drives gear and rack and mesh mutually, and first travel switch and second travel switch fix respectively at first guide rail both ends, and the detection pole is fixed on first slider, and the detection pole can contact with first travel switch, second travel switch respectively, and first travel switch, second travel switch and driving motor all link to each other with this controller.
2. The cleaning device according to claim 1, wherein the positioning frame comprises a first positioning portion and a second positioning portion, one end of the first positioning portion and one end of the second positioning portion are both hinged to the positioning plate through a positioning shaft, a first cylinder capable of driving the other end of the first positioning portion to swing is arranged on the positioning plate, and a second cylinder capable of driving the other end of the second positioning portion to swing is further arranged on the positioning plate.
3. The cleaning device as claimed in claim 1, wherein the power mechanism comprises a servo motor, a driving wheel, a driven wheel and a chain, the servo motor is fixed on the frame, an output shaft of the servo motor is vertically upward, the driving wheel is fixed on the output shaft of the servo motor, the driven wheel is fixed on the rotating shaft, and the chain is arranged between the driving wheel and the driven wheel.
4. The cleaning device according to claim 1, wherein the cleaning mechanism comprises a cleaning box, the cleaning box is arranged on the frame through a push rod motor capable of driving the cleaning box to ascend and descend, the cleaning box can be arranged below any one positioning frame, and an electric heating wire is arranged in the cleaning box.
5. The cleaning device according to claim 1, wherein the drying mechanism comprises a stepping motor, an installation rod, an electric heating pipe, a fan and a separation box, the separation box is fixed on the rack, an opening is formed in the upper portion of the separation box, the separation box can be located below any one positioning frame, the fan is fixed in the separation box, an air outlet of the fan faces upwards, the stepping motor is fixed on the rack, an output shaft of the stepping motor vertically faces upwards, the output shaft of the stepping motor extends into the separation box and is connected with one end of the installation rod, the electric heating pipe is fixed at the other end of the installation rod, a shielding cover capable of shielding the opening of the separation box is arranged on the rack, and the shielding cover is connected with a third air cylinder capable of driving the shielding cover to move up and down.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710944654.3A CN107700105B (en) | 2016-03-17 | 2016-03-17 | Cleaning device |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710944654.3A CN107700105B (en) | 2016-03-17 | 2016-03-17 | Cleaning device |
| CN201610154090.9A CN105648677B (en) | 2016-03-17 | 2016-03-17 | A kind of preparation method of the empty water-soluble embroidery of thread |
Related Parent Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610154090.9A Division CN105648677B (en) | 2016-03-17 | 2016-03-17 | A kind of preparation method of the empty water-soluble embroidery of thread |
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| Publication Number | Publication Date |
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| CN107700105A CN107700105A (en) | 2018-02-16 |
| CN107700105B true CN107700105B (en) | 2020-07-31 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710944654.3A Expired - Fee Related CN107700105B (en) | 2016-03-17 | 2016-03-17 | Cleaning device |
| CN201610154090.9A Expired - Fee Related CN105648677B (en) | 2016-03-17 | 2016-03-17 | A kind of preparation method of the empty water-soluble embroidery of thread |
Family Applications After (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610154090.9A Expired - Fee Related CN105648677B (en) | 2016-03-17 | 2016-03-17 | A kind of preparation method of the empty water-soluble embroidery of thread |
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| CN (2) | CN107700105B (en) |
Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108677405A (en) * | 2018-04-24 | 2018-10-19 | 江苏惟妙纺织科技有限公司 | A kind of anti-shrinkage lace of the base fabric containing highly-water-soluble |
| CN108396472B (en) * | 2018-05-20 | 2023-06-30 | 贵州省施秉县舞水云台旅游商品开发有限公司 | Embroidery machine with cleaning device |
| CN109322096B (en) * | 2018-08-29 | 2021-06-01 | 嘉兴诺丁汉工业设计有限公司 | Printing and dyeing equipment convenient to maintenance |
| CN109137300B (en) * | 2018-11-19 | 2021-06-29 | 龙倡(广州)花边有限公司 | Lace gold stamping process adopting lifting cloth production mode |
| CN111676609B (en) * | 2020-05-27 | 2022-04-12 | 清华大学 | Cloth manufacturing method and cloth |
| CN111809327A (en) * | 2020-07-14 | 2020-10-23 | 佛山市智布互联纺织有限公司 | Textile rinsing pool based on Internet of things big data technology |
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| CN103266512A (en) * | 2013-05-07 | 2013-08-28 | 广州市衍才刺绣花边有限公司 | Method for applique on fabric |
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| CN103031677A (en) * | 2012-12-10 | 2013-04-10 | 郑存成 | Embroidering method without utilizing base fabric |
| CN103614781A (en) * | 2013-12-02 | 2014-03-05 | 上林海润丝业有限公司 | Cold circulation type cocoon cooking machine |
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Also Published As
| Publication number | Publication date |
|---|---|
| CN105648677A (en) | 2016-06-08 |
| CN107700105A (en) | 2018-02-16 |
| CN105648677B (en) | 2017-12-01 |
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