CN107699672A - A kind of tubular heat treating castings frock - Google Patents
A kind of tubular heat treating castings frock Download PDFInfo
- Publication number
- CN107699672A CN107699672A CN201710890283.5A CN201710890283A CN107699672A CN 107699672 A CN107699672 A CN 107699672A CN 201710890283 A CN201710890283 A CN 201710890283A CN 107699672 A CN107699672 A CN 107699672A
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- CN
- China
- Prior art keywords
- flat board
- keeper
- heat treating
- support frame
- tubular heat
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/0006—Details, accessories not peculiar to any of the following furnaces
- C21D9/0025—Supports; Baskets; Containers; Covers
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/0068—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for particular articles not mentioned below
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- Mechanical Engineering (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Heat Treatment Of Articles (AREA)
Abstract
The present invention relates to a kind of tubular heat treating castings frock, tubular heat treating castings frock includes support frame, upper surface flat board positioned at support frame upper end and the lower surface flat board positioned at support frame lower end, support frame as described above at least with lower surface flat board releasable connection, the lower surface of the upper surface flat board is provided with upper keeper circumferentially, the lateral surface of each upper keeper forms the upper positioning side face for matching with tubular casting upper surface seam, the upper surface of the lower surface flat board is provided with lower keeper circumferentially, the lateral surface of each lower keeper forms the lower positioning side face for matching with tubular casting lower surface seam.Upper surface flat board is provided with upper keeper, lower surface flat board is provided with lower keeper, and support frame at least with lower surface flat board releasable connection, facilitates tubular casting and is placed and taken out frock when needing heat treatment, the working strength of staff is reduced, improves operating efficiency.
Description
Technical field
The present invention relates to a kind of tubular heat treating castings frock.
Background technology
Large aluminum alloy heat treating castings frock can substantially be divided into two classes at present:One kind enables aluminum alloy to casting and is directly placed into
Solid solution inframe carries out solution treatment, it is only necessary to which material frame position is bright and clean smooth corresponding to casting lower surface, but the method
Can not deformation that effectively placing aluminium alloy casting occurs in heat treatment process, be not suitable as the heat of large aluminum alloy casting
Processing Equipment.Another kind of is the heat treatment deformation frock prepared with the mode of integral solder, as shown in figure 1, aluminium alloy
The lower surface of casting is placed on end face slab 1, and casting lower surface seam prevents casting to be heated by the support of anti-deformation arc plate 2
When inside contraction distortion, inside contraction distortion when casting upper surface seam prevents casting heated by the support of anti-deformation arc plate 3;
Because aluminium alloy castings inner-cavity structure is complicated, casting is put into relatively difficult in frock, casting turns sequence taking-up after the completion of heat treatment
When be also not easy to take out;Anti-deformation arc plate 2, anti-deformation arc plate 3 and end face slab 1 are by welding and frock framework
Connection, causes anti-deformation arc plate 2 and anti-deformation arc plate 3 and casting in welding process because the pulling force of support frame 4 is inconsistent
Upper and lower end face seam gap is inconsistent, for the effect and bad for preventing large aluminum alloy heat treating castings from deforming, casting in addition
It is difficult to be heat-treated the DATA REASONING of aft gap, so as to be unable to contraction situation of the accurate judgement casting in heat treatment process;Separately
Outer such heat treatment tooling can only be heat-treated for a kind of casting model, and when changing casting model, the heat treatment tooling is not
Can reuse, also need to remake, waste time and energy, cost it is higher.
The content of the invention
It is an object of the invention to provide a kind of tubular heat treating castings frock, to solve tubular casting of the prior art
Heat treatment tooling is to being placed and taken out frock difficulty the problem of during heat treating castings.
To achieve the above object, the first technical scheme of tubular heat treating castings frock of the present invention is:Tubular casting heat
Processing frock includes support frame, the upper surface flat board positioned at support frame upper end and the lower surface flat board positioned at support frame lower end,
Support frame as described above is at least provided with circumferentially upper fixed with lower surface flat board releasable connection, the lower surface of the upper surface flat board
Position part, the upper keeper have superolateral surface, and the lateral surface of each upper keeper, which is formed, to be used for and tubular casting upper surface
The upper positioning side face that seam matches, the upper surface of the lower surface flat board is provided with lower keeper circumferentially, under described
Keeper has an inferolateral surface, and the lateral surface of each lower keeper is formed for matching with tubular casting lower surface seam
Lower positioning side face.
Second of technical scheme of tubular heat treating castings frock of the present invention be:In tubular heat treating castings frock of the present invention
The first technical scheme on the basis of, the upper keeper and lower keeper are plate shape.
The third technical scheme of tubular heat treating castings frock of the present invention is:In tubular heat treating castings frock of the present invention
The first technical scheme on the basis of, the lower locating surface of the superolateral surface of the upper keeper and lower keeper is circular arc
Face.
4th kind of technical scheme of tubular heat treating castings frock of the present invention be:In tubular heat treating castings frock of the present invention
The first is multiple to being radially provided with the basis of the third any one technical scheme, on the upper surface flat board
The upper radially installed position of keeper is installed, keeper under multiple installations is radially provided with the lower surface flat board
Lower radially installed position, fastener is equipped with the upper radially installed position and lower radially installed position.Multiple installation radially installed positions,
It can realize that the casting of different sizes is put into frock and is heat-treated.
5th kind of technical scheme of tubular heat treating castings frock of the present invention be:In tubular heat treating castings frock of the present invention
The 4th kind of technical scheme on the basis of, be equipped with pin-and-hole, the fastening at the upper radially installed position and lower radially installed position
Part is alignment pin.
6th kind of technical scheme of tubular heat treating castings frock of the present invention be:In tubular heat treating castings frock of the present invention
The first on the basis of the third any one technical scheme, support frame as described above and upper surface flat board and lower surface flat board are equal
Releasable connection.Equal releasable connection, it is easier to which casting and heat treatment tooling are assembled together.
7th kind of technical scheme of tubular heat treating castings frock of the present invention be:In tubular heat treating castings frock of the present invention
The 6th kind of technical scheme on the basis of, support frame as described above is bolted with upper surface flat board and lower surface flat board.Spiral shell
Tether and connect, it is simple in construction, easy to disassemble.
8th kind of technical scheme of tubular heat treating castings frock of the present invention be:In tubular heat treating castings frock of the present invention
The first be used to strengthen on the basis of the third any one technical scheme, the upper surface of the upper surface flat board is provided with
The upper circular frame of end face slab, the lower surface of lower surface flat board are provided with the lower circular frame for strengthening lower surface flat board.Circular frame
Frame is used to strengthen overall frock intensity.
9th kind of technical scheme of tubular heat treating castings frock of the present invention be:In tubular heat treating castings frock of the present invention
The 8th kind of technical scheme on the basis of, the upper circular frame and lower circular frame are by rice font materials in the tube and for strengthening rice
The yi word pattern materials in the tube of font structure are welded.
Tenth kind of technical scheme of tubular heat treating castings frock of the present invention be:In tubular heat treating castings frock of the present invention
The first on the basis of the third any one technical scheme, support frame as described above is made up of some materials in the tube, every materials in the tube
Upper and lower end face be welded with connecting plate, the connecting plate is used for the company for realizing support frame and upper surface flat board and lower surface flat board
Connect.Connecting plate is easy to the connection of support frame and upper surface flat board and lower surface flat board.
The beneficial effects of the invention are as follows:Upper surface flat board is provided with upper keeper, and lower surface flat board is provided with lower keeper,
Support frame at least with lower surface flat board releasable connection, facilitates tubular casting and is placed and taken out frock when needing heat treatment, drop
The low working strength of staff, improves operating efficiency.
Brief description of the drawings
Fig. 1 is the structural representation of tubular heat treating castings frock of the prior art;
Fig. 2 is the structural representation of the specific embodiment of tubular heat treating castings frock of the present invention.
Embodiment
Embodiments of the present invention are described further below in conjunction with the accompanying drawings.
The specific embodiment of the tubular heat treating castings frock of the present invention, as shown in Fig. 2 tubular heat treating castings frock bag
Support frame 8 is included, the upper/lower terminal of support frame 8 is connected to upper surface flat board 9 and lower surface flat board 5;The He of upper surface flat board 9
Lower surface flat board 5 is spliced by materials in the tube section bar and sector flat plate, and then milling is flat is fabricated to monoblock type, to be used as general bottom
Plate, strengthen the interchangeability between fixture component, materials in the tube section bar is square, and squared profile has been spliced to form circular frame, circular frame
Frame, which is provided with, is used for the bolt hole that be connected with support frame 8, and sector flat plate splicing is on circular frame, and sector flat plate is radially and axle
Multigroup pin-and-hole is equipped with to direction, wherein, the form of splicing is welding;It is logical on each sector flat plate of lower surface flat board 5
Cross fastener and be fixed with lower arc plate 6, upper arc plate 6 constitutes keeper, on each sector flat plate of upper surface flat board 9
Upper arc plate 10 is fixed with by fastener, upper surface flat board 9 constitutes lower keeper, wherein, fastener is alignment pin 7, fixed
Position pin 7 both plays positioning action, also plays the fixation to arc plate simultaneously.
In the present embodiment, upper arc plate 10 and lower arc plate 6 are respectively according to the upper and lower end face seam shape of aluminium alloy castings
To change size, and positioned in radial directions by alignment pin 7, with the upper of the aluminium alloy castings to different-diameter
End face seam and lower surface seam are positioned.The maximum gauge of casting lower surface should be less than or straight equal to lower surface flat board 5
Footpath, the maximum gauge of casting upper surface should be less than or the diameter equal to upper surface flat board 9.
In the present embodiment, upper surface flat board 9 and lower surface flat board 5 and the releasable connection of support frame 8, upper surface flat board 9 is with
End face slab 5 is connected with support frame 8 by bolt 11, is connected by bolt 11, is easy to dismount, and when support frame is highly improper
When need to only change support frame;When needing to heat treating castings upper surface flat board 9, lower surface flat board 5 and support frame 8
Disassemble out, casting is attached on lower surface flat board 5, then support frame 8 is threaded on lower surface flat board 5 again, finally handle
Upper surface flat board 9 is threaded on support frame 8, to complete installation of the casting on heat treatment tooling;The main body of support frame 8 is
Eight square tube sections, square tube upper and lower end face are welded with square plate thick 30mm, after the completion of upper and lower side facing cut put down, drill, attack
Silk.
In the present embodiment, upper surface flat board 9, lower surface flat board 5, the material of upper arc plate 10 and lower arc plate 6 are heat
Make mould steel, the frock is used as from H13 hot die steels and prepares material.
When it is implemented, this heat treatment tooling uses T6 processing, produce meet aluminium alloy castings upper and lower end face seam and
The upper arc plate 10 and lower arc plate 6 of anti-deformation process requirement, and determine that the needs of arc plate 10 are consolidated on upper surface flat board 9
Fixed position is simultaneously fixed by alignment pin 7, the fixed position of the needs of arc plate 6 and by fixed under being determined on lower arc plate 5
Position pin 7 is fixed;First casting is placed on lower surface flat board 5 before heat treating castings, regulated between lower arc plate 6 and casting
Gap, and record, then support frame 8 is installed, finally install end face slab 9, need first to measure after the completion of heat treating castings
The change of casting and frock gap width, frock is then broken in order, take out casting.
Carry out the large aluminum alloy casting of T6 processing using monoblock type heat treatment tooling, each shove charge and come out of the stove and all need 4
People could be placed and taken out aluminium alloy castings time-consuming 2 hours.Put every time, due to frock and aluminium alloy castings it is reserved between
Gap value is uneven, and deformation rate is 20% after the completion of causing aluminium alloy castings heat treatment, and when casting model is changed, must be weighed again
New production heat treatment tooling, the average unit cost of serious increased casting.Equipped using Technology for Heating Processing of the present invention and carry out T6 processing
Aluminium alloy castings, each shove charge and coming out of the stove only needs people to complete for time-consuming 2 hours, by regulation can ensure frock with
In controlled range, the heat treatment deformation rate for enabling aluminum alloy to casting is reduced to 5% by 20% in gap between casting.Changing casting
When model is carried out, as long as the end face maximum gauge of new casting, in the diameter range of end face slab, end face slab can repeat
Use, not only save the material and cost of labor for remaking frock, also improve production efficiency.
In other embodiments, support frame can only with lower surface flat board is removable connects, be fixedly connected with upper surface flat board;
Support frame can also be fixedly connected, two methods facilitate casting only with upper surface flat board releasable connection with lower surface flat board
Installation.
In other embodiments, upper surface flat board 9, lower surface flat board 5, upper arc plate 10 and lower arc plate 6 can also be by
Other hot-work die steel materials are made, such as 3Cr2W8V.
Claims (10)
1. a kind of tubular heat treating castings frock, including support frame, the upper surface flat board positioned at support frame upper end and positioned at branch
The lower surface flat board of support lower end, it is characterised in that:Support frame as described above at least with lower surface flat board releasable connection, the upper surface
The lower surface of flat board is provided with upper keeper circumferentially, and the upper keeper has superolateral surface, each upper keeper
Lateral surface form upper positioning side face for matching with tubular casting upper surface seam, the upper surface of the lower surface flat board
Provided with lower keeper circumferentially, the lower keeper has inferolateral surface, and the lateral surface of each lower keeper is formed
For the lower positioning side face to match with tubular casting lower surface seam.
2. tubular heat treating castings frock according to claim 1, it is characterised in that:The upper keeper and lower keeper
It is plate shape.
3. tubular heat treating castings frock according to claim 1, it is characterised in that:The superolateral surface of the upper keeper
Lower locating surface with lower keeper is arc surface.
4. the tubular heat treating castings frock according to claim 1-3 any one, it is characterised in that:Put down the upper surface
Radially it is provided with multiple upper radially installed positions for installing keeper on plate, on the lower surface flat board radially
The lower radially installed position of keeper under multiple installations is provided with, is equipped with the upper radially installed position and lower radially installed position tight
Firmware.
5. tubular heat treating castings frock according to claim 4, it is characterised in that:The upper radially installed position and lower footpath
Pin-and-hole is equipped with to installation position, the fastener is alignment pin.
6. the tubular heat treating castings frock according to claim 1-3 any one, it is characterised in that:Support frame as described above with
Upper surface flat board and the equal releasable connection of lower surface flat board.
7. tubular heat treating castings frock according to claim 6, it is characterised in that:Support frame as described above and upper surface flat board
It is bolted with lower surface flat board.
8. the tubular heat treating castings frock according to claim 1-3 any one, it is characterised in that:Put down the upper surface
The upper surface of plate is provided with the upper circular frame for being used to strengthen upper surface flat board, the lower surface of lower surface flat board is provided with and strengthens lower surface
The lower circular frame of flat board.
9. tubular heat treating castings frock according to claim 8, it is characterised in that:The upper circular frame and lower circle
Framework is welded by rice font materials in the tube and the yi word pattern materials in the tube for strengthening rice font structure.
10. the tubular heat treating castings frock according to claim 1-3 any one, it is characterised in that:Support frame as described above
It is made up of some materials in the tube, the upper and lower end face of every materials in the tube is welded with connecting plate, and the connecting plate is used for support frame and upper end
The connection of face flat board and lower surface flat board.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201710890283.5A CN107699672A (en) | 2017-09-27 | 2017-09-27 | A kind of tubular heat treating castings frock |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201710890283.5A CN107699672A (en) | 2017-09-27 | 2017-09-27 | A kind of tubular heat treating castings frock |
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CN107699672A true CN107699672A (en) | 2018-02-16 |
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CN201710890283.5A Pending CN107699672A (en) | 2017-09-27 | 2017-09-27 | A kind of tubular heat treating castings frock |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN110951959A (en) * | 2019-12-23 | 2020-04-03 | 天津市航宇嘉瑞科技股份有限公司 | Heat-proof treatment deformation tool for large-scale shell thin-wall product |
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CN203284431U (en) * | 2013-05-20 | 2013-11-13 | 山东墨龙石油机械股份有限公司 | Sleeve and pipe parts heat treatment tool |
CN204843573U (en) * | 2015-08-31 | 2015-12-09 | 自贡市华尔美科技有限公司 | Cylindric work piece fixing device |
CN206052095U (en) * | 2016-09-06 | 2017-03-29 | 中国石油化工股份有限公司 | A kind of detachable cartridge heat treatment arranging apparatus |
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2017
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Patent Citations (6)
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CN102978550A (en) * | 2012-01-06 | 2013-03-20 | 贵州航天风华精密设备有限公司 | Method and apparatus for preventing large diameter magnesium alloy case part from heat treatment deformation |
CN202622083U (en) * | 2012-03-06 | 2012-12-26 | 成都天马铁路轴承有限公司 | Integral type die tool for bearing gear milling machine |
CN202726525U (en) * | 2012-06-14 | 2013-02-13 | 芜湖咸保机械制造有限公司 | Fixture |
CN203284431U (en) * | 2013-05-20 | 2013-11-13 | 山东墨龙石油机械股份有限公司 | Sleeve and pipe parts heat treatment tool |
CN204843573U (en) * | 2015-08-31 | 2015-12-09 | 自贡市华尔美科技有限公司 | Cylindric work piece fixing device |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN110951959A (en) * | 2019-12-23 | 2020-04-03 | 天津市航宇嘉瑞科技股份有限公司 | Heat-proof treatment deformation tool for large-scale shell thin-wall product |
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