CN107698264A - A kind of preparation method of modified alpha-phase silicon nitride powder - Google Patents

A kind of preparation method of modified alpha-phase silicon nitride powder Download PDF

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Publication number
CN107698264A
CN107698264A CN201610644874.XA CN201610644874A CN107698264A CN 107698264 A CN107698264 A CN 107698264A CN 201610644874 A CN201610644874 A CN 201610644874A CN 107698264 A CN107698264 A CN 107698264A
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China
Prior art keywords
silicon nitride
nitride powder
preparation
purity
silico briquette
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CN201610644874.XA
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Inventor
张红冉
刘久明
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Hebei Corefra Silicon Nitride Material Co Ltd
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Hebei Corefra Silicon Nitride Material Co Ltd
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Priority to CN201610644874.XA priority Critical patent/CN107698264A/en
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/626Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
    • C04B35/62605Treating the starting powders individually or as mixtures
    • C04B35/6261Milling
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/515Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics
    • C04B35/58Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on borides, nitrides, i.e. nitrides, oxynitrides, carbonitrides or oxycarbonitrides or silicides
    • C04B35/584Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on borides, nitrides, i.e. nitrides, oxynitrides, carbonitrides or oxycarbonitrides or silicides based on silicon nitride

Abstract

The invention belongs to inorganic non-metallic Preparation Technique of Powders field, and in particular to a kind of preparation method of modified alpha-phase silicon nitride powder.Its step is:High-purity silico briquette is finely ground to silica flour, is proportionally added into diluent mixing.By compound in vacuum high-temperature nitriding furnace, high pure nitrogen is passed through, nitridation reaction is carried out after being warming up to certain temperature.By react obtained nitridation silico briquette by crushing, fine grinding technology is levigate to ceramic grade powder requirement granularity, addition dispersant is modified to beta-silicon nitride powder during fine grinding.Beta-silicon nitride powder prepared by the present invention has good dispersiveness, and α phases are more than 90%, while ensure that the purity of generation beta-silicon nitride powder as initiation material using high-purity silico briquette, are advantageous to improve biscuit density and sintering activity in silicon nitride ceramics sintering process.

Description

A kind of preparation method of modified alpha-phase silicon nitride powder
Technical field
The invention belongs to inorganic non-metallic Preparation Technique of Powders field, and in particular to a kind of modified alpha-phase silicon nitride powder Preparation method.
Background technology
Silicon nitride due to intensity height, good toughness, it is corrosion-resistant, wear-resistant, density is small the advantages that, and there is good heat resistanceheat resistant Pinking and self lubricity, are received much concern in recent years, and critical role is occupied in new ceramics.Now have been supplied in refractory ceramics axle Hold, anticorrosive wear-resistant part, high-speed cutting cutter, dehydration panel etc., be related to a variety of application fields such as machinery, electronics, military project.
The key for preparing the silicon nitride ceramics of function admirable is purity height, the silicon nitride powder that granularity is small, α phase contents are high Body.Due to α-Si3N4Than β-Si3N4With higher sintering activity, typically require in powder α phases up to more than 90%.Common system The method of standby beta-silicon nitride powder has self- propagating method, Si powder direct nitridation method, thermal decomposition method and carbothermic method.Wherein thermal decomposition method Higher for equipment, technological requirement, large-scale production is relatively difficult, and only Ube uses the method at present.Carbothermic method It is relatively easy with self- propagating method technique, but beta-silicon nitride powder impurity prepared by carbothermic method is higher, and self- propagating method process is not easy Control, and nitrogen pressure(> 3MPa)Requirement for equipment is higher.And Si powder direct nitridation method can be in pressure-fired or normal pressure Lower progress, it is relatively low to equipment requirement, it is the conventional method for preparing beta-silicon nitride powder of in the market.
Silicon nitride prepared by general silicon powder nitride is block, need to pass through crushing, ball-milling technology obtains ceramics small grain size Beta-silicon nitride powder.Silicon nitride after ball milling typically has less granularity(0.4~1.4 μm), and thinner beta-silicon nitride powder holds Easily reunite.It is unfavorable for improving the consistency of base substrate in ceramic post sintering process, so as to influence ceramic dense degree and performance.
The content of the invention
It is an object of the invention to provide a kind of preparation method of modified alpha-phase silicon nitride powder, the beta-silicon nitride powder of preparation With good dispersiveness, α phases are more than 90%, are advantageous to improve biscuit density in silicon nitride ceramics sintering process and sintering is lived Property.The adopted technical solution is that:
(1)High-purity silico briquette is finely ground to silica flour, is proportionally added into diluent mixing;
(2)By compound in vacuum high-temperature nitriding furnace, high pure nitrogen is passed through, nitridation reaction is carried out after being warming up to certain temperature;
(3)By react obtained nitridation silico briquette by crushing, fine grinding technology is levigate to ceramic grade powder requirement granularity, fine grinding Dispersant is added in journey to be modified to beta-silicon nitride powder.
Further, the silico briquette purity is 99.99%, and diluent is α-Si3N4Powder, silica flour are with diluent ratio (10~40):(90~60), reaction temperature is 1350~1550 DEG C.
Further, the dispersant is ammonium polyacrylate, polyvinylpyrrolidone, ammonium polymethacrylate or citric acid One kind in ammonium, using silicon nitride ball as ball-milling medium, with one kind in alcohol or deionized water for decentralized medium.
Further, any dispersant addition is 0.2~2%, and ratio of grinding media to material is(3~10):1.
Beneficial effects of the present invention:The present invention is controlled certain with being mixed into raw material with diluent after high-purity silico briquette ball milling Nitridation silicon bulk is prepared in reaction temperature, then is finely ground to beta-silicon nitride powder through crushing, ball-milling technology.Added in mechanical milling process A certain amount of dispersant is modified to beta-silicon nitride powder.There is obtained beta-silicon nitride powder good dispersiveness, α phases to be more than 90%, while the purity for generating beta-silicon nitride powder is ensure that as initiation material using high-purity silico briquette, it is sintered in silicon nitride ceramics Be advantageous to improve biscuit density and sintering activity in journey.
Brief description of the drawings
Fig. 1 is the XRD for the beta-silicon nitride powder being prepared using the technique of the present invention.
Fig. 2 is the SEM figures for the beta-silicon nitride powder being prepared using the technique of the present invention.
Embodiment
Embodiment 1
High-purity silicon powder after ball milling and diluent are pressed 20:80 ratio mixing, nitridation reaction preparation is carried out in 1450 DEG C of temperature Obtain nitrogenizing silicon bulk.To nitrogenize silicon bulk be crushed to ammonium polyacrylate is added after certain particle size, alcohol is levigate to 0.9 μm of nitrogen SiClx powder.It is 92% that powder, which has good dispersiveness, α phase silicon nitrides content,.
Embodiment 2
High-purity silicon powder after ball milling and diluent are pressed 35:65 ratio mixing, nitridation reaction preparation is carried out in 1500 DEG C of temperature Obtain nitrogenizing silicon bulk.Nitridation silicon bulk is crushed to after certain particle size and adds polyvinylpyrrolidone, deionized water is levigate extremely 0.7 μm of beta-silicon nitride powder.It is 93.6% that powder, which has good dispersiveness, α phase silicon nitrides content,.

Claims (5)

1. a kind of preparation method of modified alpha-phase silicon nitride powder, its feature comprise the following steps:
(1)High-purity silico briquette is finely ground to silica flour, is proportionally added into diluent mixing;
(2)By compound in vacuum high-temperature nitriding furnace, high pure nitrogen is passed through, nitridation reaction is carried out after being warming up to certain temperature;
(3)By react obtained nitridation silico briquette by crushing, fine grinding technology is levigate to ceramic grade powder requirement granularity, fine grinding Dispersant is added in journey to be modified beta-silicon nitride powder.
2. the preparation method of a kind of modified alpha-phase silicon nitride powder according to claim 1, it is characterised in that in step 1 The silico briquette purity is 99.99%, and diluent is α-Si3N4Powder, silica flour are with diluent ratio(10~40):(90~60).
3. the preparation method of a kind of modified alpha-phase silicon nitride powder according to claim 1, it is characterised in that in step 2 The nitridation reaction temperature is 1350~1550 DEG C.
4. the preparation method of a kind of modified alpha-phase silicon nitride powder according to claim 1, it is characterised in that in step 3 The dispersant is one kind in ammonium polyacrylate, polyvinylpyrrolidone, ammonium polymethacrylate or ammonium citrate, with nitridation Silicon ball is ball-milling medium, with one kind in alcohol or deionized water for decentralized medium.
5. the preparation method of a kind of modified alpha-phase silicon nitride powder according to claim 4, it is characterised in that described A kind of dispersant addition is 0.2~2%, and ratio of grinding media to material is(3~10):1.
CN201610644874.XA 2016-08-09 2016-08-09 A kind of preparation method of modified alpha-phase silicon nitride powder Pending CN107698264A (en)

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Cited By (3)

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Publication number Priority date Publication date Assignee Title
CN108557780A (en) * 2018-04-27 2018-09-21 浙江东瓷新材料有限公司 A kind of preparation method of beta-silicon nitride powder
CN113493191A (en) * 2020-04-08 2021-10-12 新疆晶硕新材料有限公司 Method for preparing high-purity alpha-silicon nitride powder and high-purity alpha-silicon nitride powder
CN116216662A (en) * 2023-02-01 2023-06-06 江苏富乐华功率半导体研究院有限公司 Synthesis method of silicon nitride powder

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CN1362358A (en) * 2002-01-22 2002-08-07 清华大学 Low pressure combustion process of synthesizing alpha-phase silicon nitride powder
CN102173396A (en) * 2011-01-25 2011-09-07 巩义市宏泰氮化硅材料有限公司 Production method of high-content alpha-crystal form silicon nitride powders
CN102173397A (en) * 2011-01-25 2011-09-07 巩义市宏泰氮化硅材料有限公司 Production method of high-content silicon nitride (Si3N4) powder
CN107399973A (en) * 2016-05-20 2017-11-28 河北高富氮化硅材料有限公司 The technique that a kind of direct nitridation method prepares aluminium nitride powder

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CN1362358A (en) * 2002-01-22 2002-08-07 清华大学 Low pressure combustion process of synthesizing alpha-phase silicon nitride powder
CN102173396A (en) * 2011-01-25 2011-09-07 巩义市宏泰氮化硅材料有限公司 Production method of high-content alpha-crystal form silicon nitride powders
CN102173397A (en) * 2011-01-25 2011-09-07 巩义市宏泰氮化硅材料有限公司 Production method of high-content silicon nitride (Si3N4) powder
CN107399973A (en) * 2016-05-20 2017-11-28 河北高富氮化硅材料有限公司 The technique that a kind of direct nitridation method prepares aluminium nitride powder

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108557780A (en) * 2018-04-27 2018-09-21 浙江东瓷新材料有限公司 A kind of preparation method of beta-silicon nitride powder
CN108557780B (en) * 2018-04-27 2019-07-23 浙江东瓷新材料有限公司 A kind of preparation method of beta-silicon nitride powder
CN113493191A (en) * 2020-04-08 2021-10-12 新疆晶硕新材料有限公司 Method for preparing high-purity alpha-silicon nitride powder and high-purity alpha-silicon nitride powder
CN113493191B (en) * 2020-04-08 2022-11-22 新疆晶硕新材料有限公司 Method for preparing high-purity alpha-silicon nitride powder and high-purity alpha-silicon nitride powder
CN116216662A (en) * 2023-02-01 2023-06-06 江苏富乐华功率半导体研究院有限公司 Synthesis method of silicon nitride powder
CN116216662B (en) * 2023-02-01 2023-10-27 江苏富乐华功率半导体研究院有限公司 Synthesis method of silicon nitride powder

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