CN107696257B - Integrated movable cutting machine capable of synchronously and bidirectionally cutting vertically - Google Patents
Integrated movable cutting machine capable of synchronously and bidirectionally cutting vertically Download PDFInfo
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- CN107696257B CN107696257B CN201711176907.3A CN201711176907A CN107696257B CN 107696257 B CN107696257 B CN 107696257B CN 201711176907 A CN201711176907 A CN 201711176907A CN 107696257 B CN107696257 B CN 107696257B
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- 238000005520 cutting process Methods 0.000 title claims abstract description 247
- 230000007246 mechanism Effects 0.000 claims abstract description 157
- 230000005540 biological transmission Effects 0.000 claims description 33
- 239000000758 substrate Substances 0.000 claims description 5
- 230000003028 elevating effect Effects 0.000 claims description 4
- 230000001360 synchronised effect Effects 0.000 claims description 4
- 238000005192 partition Methods 0.000 claims 2
- 238000000034 method Methods 0.000 description 10
- 238000009413 insulation Methods 0.000 description 7
- 238000004321 preservation Methods 0.000 description 7
- 238000004519 manufacturing process Methods 0.000 description 6
- 238000009434 installation Methods 0.000 description 4
- 230000006872 improvement Effects 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/14—Apparatus or processes for treating or working the shaped or preshaped articles for dividing shaped articles by cutting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/547—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a wire-like cutting member
- B26D1/553—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a wire-like cutting member with a plurality of wire-like cutting members
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/26—Means for mounting or adjusting the cutting member; Means for adjusting the stroke of the cutting member
- B26D7/2614—Means for mounting the cutting member
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Structural Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Conveying And Assembling Of Building Elements In Situ (AREA)
- Processing Of Stones Or Stones Resemblance Materials (AREA)
Abstract
The invention discloses an integrated mobile cutting machine capable of synchronously and bidirectionally cutting vertically, which comprises a main frame, a lifting frame assembly arranged in the main frame, a transverse cutting frame arranged in front of the main frame, a transverse cutting mechanism arranged on the transverse cutting frame and a travelling mechanism arranged behind the main frame, wherein the lifting frame assembly comprises an equal-dividing cutting mechanism, a lifting frame I for arranging the equal-dividing cutting mechanism, a first lifting mechanism for driving the lifting frame I to move up and down, a vertical cutting mechanism, a lifting frame II for arranging the vertical cutting mechanism and a second lifting mechanism for driving the lifting frame II to move up and down.
Description
Technical Field
The invention belongs to the technical field of self-heat-preservation building block production equipment for buildings, and particularly relates to an integrated mobile cutting machine capable of synchronously and bidirectionally cutting vertically.
Background
At present, a production line of the self-heat-preservation building block adopts wet method and dry method cutting, and the dry method cutting is used for cutting the building block repeatedly by a common electric saw after a green body of the self-heat-preservation building block is molded and dried, so that on one hand, the wall boards cut by the method are uneven in thickness, difficult to operate and have a certain danger, and operators are easy to be injured, and on the other hand, a large amount of dust is generated due to the adoption of the dry method cutting, so that the working environment of workers is polluted, and the aim of building a green environment-friendly factory by enterprises is violated. The existing self-heat-preservation building blocks are cut by a wet method, namely the self-heat-preservation building blocks are cut before being dried after being formed, but the structure of the existing self-heat-preservation building block cutting equipment for the wet method is not reasonable enough, the occupied area is large, the degree of automation is low, personnel in the production process are more, the input cost of the whole process is high, the production efficiency is low, and the production cost is high. In the cutting and forming process of the existing self-heat-preservation building block, due to the structural reasons of a cutting machine, after the first positioning, the cutting can only be performed in one direction of the vertical surface, after the repositioning, the cutting can be performed again in the other direction of the vertical surface, so that the cutting is performed synchronously in the vertical directions perpendicular to each other, the two times of positioning is required, the production efficiency is low, and the larger error is caused by the fact that the positioning is performed for multiple times.
Disclosure of Invention
The invention aims to solve the problems in the prior art and provide an integrated mobile cutting machine capable of synchronously and bidirectionally cutting vertically.
In order to achieve the above purpose, the invention adopts the following technical scheme: the utility model provides an integrated type movable cutting machine that can synchronous two-way vertical cutting, includes the main frame, install the crane assembly in the main frame, install the crosscut frame in main frame the place ahead, install crosscut mechanism and the running gear of installing at the main frame rear on the crosscut frame, the crane assembly includes the bisection and cuts the piece mechanism, be used for installing the crane I of bisection and cut the piece mechanism, be used for driving the first elevating system of crane I reciprocate, erect and cut the mechanism, be used for installing the crane II of erecting and cut the mechanism and be used for driving the second elevating system of crane II reciprocate, the crosscut frame sets up at the main frame front end, the crosscut frame includes long cantilever crane, short cantilever crane and motor cross arm, the motor cross arm erects between long cantilever crane and short cantilever crane, long cantilever crane and short cantilever crane parallel arrangement just with main frame fixed connection, long cantilever crane and short cantilever crane include two horizontal arms and linking arm, the linking arm is vertical setting, two horizontal arms parallel arrangement are at the upper and lower both ends of linking arm and length equals, the horizontal arm length of long cantilever crane is greater than the horizontal arm of short cantilever crane; the middle part of the lifting frame I is fixedly provided with a horizontal installation frame, and the lifting frame II is arranged inside the lifting frame I in a sliding manner through an auxiliary sliding rod mechanism and is arranged below the horizontal installation frame; the second lifting mechanism comprises a screw rod lifter and a lifting motor II for driving the screw rod lifter, the lower end of the screw rod lifter is fixedly connected with a lifting frame II, and a base of the screw rod lifter and the lifting motor II are fixedly arranged on the horizontal mounting frame; the first lifting mechanism comprises a lifting motor I and a traction assembly for pulling a lifting frame assembly, the lifting motor I is fixed at the top of a main frame, the traction assembly comprises a traction transmission rod, a traction chain, a chain wheel set and two connecting pieces, the two connecting pieces are respectively fixed at two sides of the lifting frame I, the traction transmission rod comprises first chain wheels arranged at two ends of a rod body and second chain wheels arranged in the middle of the rod body, the two ends of the traction transmission rod are erected at the top of the main frame and are rotatably arranged, one chain wheel set is correspondingly arranged below each first chain wheel, the chain wheel set is fixedly arranged on the lower frame of the main frame, the chain wheel set comprises a third chain wheel and two chain wheel mounting plates, the two chain wheel mounting plates are vertically and mutually parallel, the third chain wheel is rotatably arranged between the two chain wheel mounting plates, one end of each traction chain is fixedly connected with the connecting piece, the other end of each traction chain sequentially bypasses the first chain wheel at the end of the traction transmission rod, the second chain wheel arranged in the middle of the chain body is driven by the chain, the lifting motor I drives the second chain wheels at the middle of the traction transmission rod to rotate, the first chain wheels at two ends of the traction transmission rod are driven by the lifting drive assembly to lift the lifting frame or the lifting frame through the lifting driving assembly, and the lifting frame is connected with the main frame through the lifting mechanism; the equal-dividing and cutting mechanism comprises a reciprocating driving mechanism and a cutting mechanism I, the reciprocating driving mechanism of the equal-dividing and cutting mechanism is arranged on the horizontal mounting frame, the vertical cutting mechanism comprises a reciprocating driving mechanism and a cutting mechanism II, the reciprocating driving mechanism of the vertical cutting mechanism is arranged at the upper end of the lifting frame II, the transverse cutting mechanism comprises a reciprocating driving mechanism and a cutting mechanism III, the reciprocating driving mechanism of the transverse cutting mechanism is arranged at the upper end of the motor cross arm, and the reciprocating driving mechanisms of the equal-dividing and cutting mechanism, the vertical cutting mechanism and the transverse cutting mechanism are all independently arranged and have the same driving mode; the reciprocating driving mechanisms of the transverse cutting mechanism, the equal-dividing and cutting mechanism and the vertical cutting mechanism all comprise a driving push rod assembly, a cutting wire fixing frame and a reciprocating slide rod mechanism for installing the cutting wire fixing frame, the driving push rod assembly comprises a reciprocating motor, a rotating wheel and a push rod which are installed on an output shaft of the reciprocating motor, one end of the push rod is hinged with a crank pin on the end face of the rotating wheel, the other end of the push rod is hinged with a vertical arm which is vertically arranged on the cutting wire fixing frame, the cutting wire fixing frame of the equal-dividing and cutting mechanism is in sliding connection with a lifting frame I through the reciprocating slide rod mechanism, the cutting wire fixing frame of the vertical cutting mechanism is in sliding connection with a lifting frame II through the reciprocating slide rod mechanism, and the cutting wire fixing frame of the transverse cutting mechanism is in sliding connection with the transverse cutting frame through the reciprocating slide rod mechanism; the cutting mechanism I comprises a plurality of first cutting wires and four first roll shafts which are arranged in parallel, two ends of each first roll shaft are rotatably supported on the lifting frame I, two first roll shafts are symmetrically arranged on the upper end face of the upper frame of the lifting frame I, the other two first roll shafts are symmetrically arranged on the lower end face of the lower frame of the lifting frame I, a plurality of first annular grooves for accommodating the first cutting wires are formed in the first roll shaft body along the length direction, the plurality of first annular grooves are uniformly distributed, one end of each first cutting wire is connected with one side of the cutting wire fixing frame, and the other end of each first cutting wire is sequentially wound around the corresponding first annular grooves of the four first roll shafts to be connected with the other side of the cutting wire fixing frame; the cutting mechanism II comprises three second cutting wires and four second roll shafts which are arranged in parallel, two ends of each second roll shaft are rotatably supported on the lifting frame II, two second roll shafts are symmetrically arranged on the lower end face of the upper frame of the lifting frame II, the other two second roll shafts are symmetrically arranged on the lower end face of the lower frame of the lifting frame II, three second annular grooves for containing the second cutting wires are formed in the second roll shaft body in the length direction, the three second annular grooves are uniformly distributed, one end of each second cutting wire is connected with one side of the corresponding cutting wire fixing frame, and the other end of each second cutting wire is sequentially wound around the corresponding second annular grooves of the corresponding four second roll shafts to be connected with the other side of the corresponding cutting wire fixing frame. The cutting mechanism III comprises three third cutting wires, a third roller shaft and four pulley blocks, the four pulley blocks are sequentially arranged on the inner side of the front end of the main frame and the inner sides of connecting arms of the long arm frame and the short arm frame, three third annular grooves for accommodating the third cutting wires are formed in the third roller shaft, each pulley block consists of three fixed pulleys which are sequentially arranged from top to bottom, one end of each third cutting wire is connected with one side of the cutting wire fixing frame, and the other end of each third cutting wire sequentially bypasses the corresponding fixed pulleys of the third roller shaft and the four pulley blocks and is connected with the other side of the cutting wire fixing frame; the running mechanism comprises a running motor, a running transmission rod, a driving wheel arranged at the rear end of the bottom of the main frame and a driven wheel arranged at the front end of the bottom of the main frame, wherein the driving wheel comprises a roller and a rotating shaft, the rotating shaft is fixedly arranged on the main frame, the roller consists of a pulley end and a chain wheel end, the chain wheel end is arranged outside the pulley end, the running motor is fixedly arranged on the main frame, the running transmission rod comprises a first chain wheel arranged at two ends of a rod body and a second chain wheel arranged in the middle of the rod body, the two ends of the running transmission rod are rotatably arranged on the main frame, the running motor drives the second chain wheel in the middle of the rod body of the running transmission rod to rotate through a driving chain, and the first chain wheel at the end of the running transmission rod drives the chain wheel end to rotate through the driving chain so that the pulley end rolls on a sliding rail.
As a further improvement of the integrated mobile cutting machine, the number of the annular grooves of each roll shaft in the cutting mechanism I is 10-30.
As a further improvement of the integrated mobile cutting machine, the vertical arm of the dividing and cutting mechanism is arranged on the lower end face of the cutting wire fixing frame, and the vertical arm of the vertical cutting mechanism is arranged on the upper end face of the cutting wire fixing frame.
As a further improvement of the integrated mobile cutting machine, the connecting piece comprises a mounting substrate and a connecting part, the inner side of the mounting substrate is fixed on the lifting frame I, the cross section of the connecting part is of an L-shaped structure, the connecting part comprises a horizontal connecting plate and a vertical connecting plate, a fixing arm is further vertically arranged on the side surface of the vertical connecting plate on the same side of the horizontal connecting plate, the horizontal connecting plate is fixedly connected with one end of a traction chain, and the fixing arm is fixedly connected with the other end of the traction chain.
Advantageous effects
The movable cutting device disclosed by the invention has the advantages that the reasonable design is carried out on the equipment structure, the humanized and modularized design thought is applied, the lifting frame II is arranged in the lifting frame I, so that the lifting frame I and the lifting frame II realize the function of synchronous lifting and cutting at the same position above the same building block blank, the vertical cutting mechanism and the equal cutting mechanism are respectively arranged on the lifting frame II and the lifting frame I, and the first cutting wire and the second cutting wire are mutually perpendicular and crossed, so that the simultaneous synchronous cutting on two mutually perpendicular vertical directions of the self-heat-insulation building block is realized. The lifting frame I and the lifting frame II are combined, so that the occupied area of the equipment is greatly reduced. The transverse cutting mechanism is used for cutting the upper end face, the lower end face and the middle face of the heat-insulating block blank, and the integral cutting machine can complete all cutting actions on the heat-insulating block.
Drawings
FIG. 1 is a schematic perspective view A of a cutting machine according to an embodiment of the present invention;
FIG. 2 is a schematic perspective view B of a cutter according to an embodiment of the present invention;
FIG. 3 is a schematic perspective view A of a crane assembly in an embodiment of the cutting machine according to the present invention;
FIG. 4 is a schematic perspective view B of a crane assembly according to an embodiment of the present invention;
FIG. 5 is a schematic view of the structure of the crosscutting frame and crosscutting mechanism in an embodiment of the cutting machine of the present invention;
FIG. 6 is a schematic view of the structure of the lifting frame II and the vertical cutting mechanism in the embodiment of the cutting machine of the present invention;
FIG. 7 is a schematic view of a structure of a connecting member in an embodiment of the cutting machine according to the present invention;
Fig. 8 is a schematic diagram of cutting self-insulation blocks in an embodiment of the cutting machine of the present invention;
The marks in the figure: 1. the device comprises a main frame, 2, a lifting frame component, 2-1, a lifting frame I, 2-2, a lifting frame II, 3, a transverse cutting frame, 3-1, a long arm support, 3-2, a short arm support, 3-3, a motor cross arm, 4, a secondary slide bar mechanism, 5, a screw rod lifter, 6, a lifting motor II, 7, a primary slide bar mechanism, 8, a lifting motor I, 9, a traction transmission rod, 10, a traction chain, 11, a chain wheel group, 12, a connecting piece, 12-1, a mounting substrate, 12-2, a horizontal connecting plate, 12-3, a vertical connecting plate, 12-4, a fixed arm, 13, a cutting wire fixing frame, 14, a reciprocating slide bar mechanism, 15, a reciprocating motor, 16, a rotating wheel, 17, a push rod, 18, a vertical arm, 19, a horizontal fixing frame, 20, a self-heat-preserving building block, 20-1, a first vertical section, 20-2, a second vertical section, 20-3, a horizontal section, 101, a first cutting wire, 102, a first roll shaft 103, a first annular groove, 201, a second cutting wire, 202, a second roll shaft 203, a third annular groove, a third roll shaft 203, a third annular groove 302, a driven wheel, a driving wheel 401, a driving wheel and a driving wheel 401.
Detailed Description
In order to make the technical scheme and advantages of the present invention more apparent, the present invention will be further described in detail with reference to the accompanying drawings and examples.
As shown in the figure: the embodiment of the invention discloses an integrated mobile cutting machine capable of synchronously and bidirectionally vertically cutting, which comprises a main frame 1, a lifting frame assembly 2 arranged in the main frame 1, a transverse cutting frame 3 arranged in front of the main frame 1, a transverse cutting mechanism arranged on the transverse cutting frame 3 and a travelling mechanism arranged behind the main frame 1, wherein the lifting frame assembly 2 comprises an equally dividing and cutting mechanism, a lifting frame I2-1 used for arranging the equally dividing and cutting mechanism, a first lifting mechanism used for driving the lifting frame I2-1 to move up and down, a vertical cutting mechanism, a lifting frame II 2-2 used for arranging the vertical cutting mechanism and a second lifting mechanism used for driving the lifting frame II 2-2 to move up and down, the transverse cutting frame 3 is arranged at the front end of the main frame 1, the transverse cutting frame 3 comprises a long arm frame 3-1, a short arm frame 3-2 and a motor cross arm 3-3, the motor cross arm 3-3 is arranged between the long arm frame 3-1 and the short arm frame 3-2, the long arm frame 3-1 and the short arm frame 3-2 are arranged in parallel, the long arm frame 3-1 and the short arm frame 3-2 are fixedly connected with the main frame 1, the two long arm 3-1 and the two short arm 3-2 are arranged at the same horizontal length, and the two horizontal arms are connected with the two horizontal arms 3-1 and the two horizontal arm 3-2 are arranged at the horizontal ends; the middle part of the lifting frame I2-1 is fixedly provided with a horizontal installation frame 19, and the lifting frame II 2-2 is arranged in the lifting frame I2-1 in a sliding way through the auxiliary sliding rod mechanism 4 and is arranged below the horizontal installation frame 19; the second lifting mechanism comprises a screw rod lifter 5 and a lifting motor II 6 for driving the screw rod lifter 5, the lower end of the screw rod lifter 5 is fixedly connected with a lifting frame II 2-2, and a base of the screw rod lifter 5 and the lifting motor II 6 are fixedly arranged on a horizontal mounting frame 19; the first lifting mechanism comprises a lifting motor I8 and a traction assembly for pulling the lifting frame assembly 2, the lifting motor I8 is fixed at the top of the main frame 1, the traction assembly comprises a traction transmission rod 9, a traction chain 10, a chain wheel set 11 and two connecting pieces 12, the two connecting pieces 12 are respectively fixed at two sides of the lifting frame I2-1, each connecting piece 12 comprises a mounting base plate 12-1 and a connecting part, the inner side of the mounting base plate 12-1 is fixed on the lifting frame I2-1, the cross section of each connecting part is of an L-shaped structure, each connecting part comprises a horizontal connecting plate 12-2 and a vertical connecting plate 12-3, a fixing arm 12-4 is further vertically arranged on the side surface of the vertical connecting plate 12-3 on the same side of the horizontal connecting plate 12-2, the horizontal connecting plate 12-2 is fixedly connected with one end of the traction chain 10, and the fixing arm 12-4 is fixedly connected with the other end of the traction chain 10. The traction transmission rod 9 comprises first chain wheels arranged at two ends of the rod body and second chain wheels arranged in the middle of the rod body, two ends of the traction transmission rod 9 are erected at the top of the main frame 1 and are rotatably arranged, a chain wheel group 11 is correspondingly arranged below each first chain wheel, the chain wheel group 11 is fixedly arranged on the lower frame of the main frame 1, the chain wheel group 11 comprises a third chain wheel and two chain wheel mounting plates, the two chain wheel mounting plates are vertically and mutually parallel, the third chain wheel is rotatably arranged between the two chain wheel mounting plates, one end of each traction chain 10 is fixedly connected with a horizontal connecting plate 12-2, the other end of each traction chain sequentially bypasses the first chain wheels at the end of the traction transmission rod 9 and the third chain wheels of the chain wheel group 11, the lifting motor I8 drives the second chain wheels at the middle of the traction transmission rod 9 to rotate through a chain, the first chain wheels at two ends of the traction transmission rod 9 drive the lifting frame assembly 2 to ascend or descend through the driving of the traction chain 10, and the lifting frame I2-1 is slidingly connected with the main frame 1 through the sliding rod 7; the equal-dividing and cutting mechanism comprises a reciprocating driving mechanism and a cutting mechanism I, the reciprocating driving mechanism of the equal-dividing and cutting mechanism is arranged on a horizontal mounting frame 19, the vertical cutting mechanism comprises a reciprocating driving mechanism and a cutting mechanism II, the reciprocating driving mechanism of the vertical cutting mechanism is arranged at the upper end of a lifting frame II 2-2, the transverse cutting mechanism comprises a reciprocating driving mechanism and a cutting mechanism III, the reciprocating driving mechanism of the transverse cutting mechanism is arranged at the upper end of a motor cross arm 3-3, and the reciprocating driving mechanisms of the equal-dividing and cutting mechanism, the vertical cutting mechanism and the transverse cutting mechanism are all independently arranged and are the same in driving mode and are driven by adopting a crank rocker type structure; the reciprocating driving mechanisms of the transverse cutting mechanism, the equal-dividing and cutting mechanism and the vertical cutting mechanism all comprise a driving push rod assembly, a cutting wire fixing frame 13 and a reciprocating slide rod mechanism 14 for installing the cutting wire fixing frame 13, the driving push rod assembly comprises a reciprocating motor 15, a rotating wheel 16 and a push rod 17 which are installed on an output shaft of the reciprocating motor 15, one end of the push rod 17 is hinged with a crank pin on the end face of the rotating wheel 16, the other end of the push rod 17 is hinged with a vertical arm 18 which is vertically arranged on the cutting wire fixing frame 13, the vertical arm 18 of the equal-dividing and cutting mechanism is arranged on the lower end face of the cutting wire fixing frame 13, and the vertical arm 18 of the vertical cutting mechanism is arranged on the upper end face of the cutting wire fixing frame 13. The cutting wire fixing frame 13 of the equal-dividing and cutting mechanism is connected with the lifting frame I2-1 in a sliding way through the reciprocating slide rod mechanism 14, the cutting wire fixing frame 13 of the vertical cutting mechanism is connected with the lifting frame II 2-2 in a sliding way through the reciprocating slide rod mechanism 14, and the cutting wire fixing frame 13 of the transverse cutting mechanism is connected with the transverse cutting frame 3 in a sliding way through the reciprocating slide rod mechanism 14; the cutting mechanism I comprises a plurality of first cutting wires 101 and four first roll shafts 102 which are arranged in parallel, two ends of each first roll shaft 102 are rotatably supported on a lifting frame I2-1, two first roll shafts 102 are symmetrically arranged on the upper end face of the upper frame of the lifting frame I2-1, the other two first roll shafts 102 are symmetrically arranged on the lower end face of the lower frame of the lifting frame I2-1, a plurality of first annular grooves 103 for accommodating the first cutting wires 101 are arranged on the shaft body of each first roll shaft 102 along the length direction, the plurality of first annular grooves 103 are uniformly distributed, one end of each first cutting wire 101 is connected with one side of a cutting wire fixing frame 13, and the other end of each first roll shaft 102 sequentially bypasses the corresponding first annular groove 103 of the four first roll shafts 102 to be connected with the other side of the cutting wire fixing frame 13; the cutting mechanism II comprises three second cutting wires 201 and four second roll shafts 102 which are arranged in parallel, two ends of each second roll shaft 202 are rotatably supported on a lifting frame II 2-2, two second roll shafts 202 are symmetrically arranged on the lower end face of the upper frame of the lifting frame II 2-2, the other two second roll shafts 202 are symmetrically arranged on the lower end face of the lower frame of the lifting frame II 2-2, three second annular grooves 203 which are used for accommodating the second cutting wires 201 are arranged on the shaft body of each second roll shaft 202 along the length direction, the three second annular grooves 203 are evenly distributed, one end of each second cutting wire 201 is connected with one side of the corresponding cutting wire fixing frame 13, and the other end of each second roll shaft 202 sequentially bypasses the corresponding second annular groove 203 of the corresponding four second roll shafts 202 to be connected with the other side of the corresponding cutting wire fixing frame 13. The cutting mechanism III comprises three third cutting wires 301, a third roller shaft 302 and four pulley blocks, the four pulley blocks are sequentially arranged on the inner side of the front end of the main frame 1, the inner sides of connecting arms of the long arm frame 3-1 and the short arm frame 3-2, three third annular grooves 303 for accommodating the third cutting wires 301 are formed in the third roller shaft 302, each pulley block consists of three fixed pulleys 304 which are sequentially arranged from top to bottom, one end of each third cutting wire 301 is connected with one side of the cutting wire fixing frame 13, and the other end of each third cutting wire 301 sequentially bypasses the corresponding fixed pulley 304 of the third roller shaft 302 and the four pulley blocks to be connected with the other side of the cutting wire fixing frame 13; the running mechanism comprises a running motor 401, a running transmission rod 402, a driving wheel 403 arranged at the rear end of the bottom of the main frame 1 and a driven wheel 404 arranged at the front end of the bottom of the main frame 1, wherein the driving wheel 403 comprises a roller and a rotating shaft, the rotating shaft is fixedly arranged on the main frame 1, the roller consists of a pulley end and a chain wheel end which are integrally formed, the chain wheel end is arranged outside the pulley end, the running motor 401 is fixedly arranged on the main frame 1, the running transmission rod 402 comprises a first chain wheel arranged at two ends of a rod body and a second chain wheel arranged in the middle of the rod body, two ends of the running transmission rod 402 are rotatably erected on the main frame 1, the running motor 401 drives the second chain wheel in the middle of the rod body of the running transmission rod 402 to rotate through a driving chain, and the first chain wheel end at the end of the running transmission rod 402 drives the chain wheel end of the driving wheel 403 to rotate through the driving chain to enable the pulley end to roll on a sliding rail.
In this embodiment, 10-30 first cutting wires 101 of the equal-dividing and cutting mechanism can be installed according to the product specification, two opposite vertical end faces of a green body of the self-insulation building block 20 are cut and a first vertical section is cut by 20-1, 3 second cutting wires 201 of the vertical cutting mechanism are installed, the 3 second cutting wires 201 are respectively used for cutting other two opposite vertical end faces of the green body and a second vertical section is cut by 20-2, 3 third cutting wires 301 of the transverse cutting mechanism are respectively used for cutting two horizontal end faces of the green body and a second horizontal section is cut by 20-3, and an included angle alpha between the third cutting wires 301 and the travelling direction of the cutting machine is 45-60 degrees.
The working process of the cutting machine by using the invention is as follows: the third cutting wires 301 arranged on the transverse cutting frame 3 are utilized to cut the upper end face and the lower end face of the green body of the self-insulation building block 20 and cut the horizontal cutting face 20-3 at the same time, then when the cutting machine is positioned right above the green body of the self-insulation building block 20, the lifting frame component 2 moves downwards, in the descending cutting process of the lifting frame component 2, the lifting frame I2-1 first cutting wires 101 are arranged at a distance of 10cm below the second cutting wires 201 of the lifting frame II 2-2, so that the two groups of cutting wires are mutually intersected and cut at the same time, interference cannot occur, the first cutting wires 101 of the lifting frame I2-1 cut to the bottom of the green body of the self-insulation building block 20 in advance, the second cutting wires 201 of the lifting frame II 2-2 continue to descend and cut to the bottom of the green body of the self-insulation building block 20, the cutting is completed along the two cutting directions of the vertical cutting face 20-1 and the vertical cutting face 20-2, the lifting motor II 6 drives the screw lifting frame 5, the lifting frame II 2-2 stops after lifting the lifting frame II 2-2 is lifted upwards by 10cm, and the lifting frame I of the lifting motor 8 of the lifting frame component of the first lifting mechanism stops at the lifting frame 2 to reset to the lifting frame 2 to the original position at the same time.
The present invention is not limited to the above-mentioned embodiments, but is intended to be limited to the following embodiments, and any modifications, equivalent changes and variations in the above-mentioned embodiments can be made by those skilled in the art without departing from the scope of the present invention.
Claims (2)
1. The utility model provides a but synchronous two-way vertical cutting's integral type removes cutting machine, includes main frame (1), installs crane assembly (2) in main frame (1), installs crosscut frame (3) in main frame (1) the place ahead, installs crosscut mechanism on crosscut frame (3) and installs the running gear at main frame (1) rear, crane assembly (2) including the partition cutting mechanism, be used for installing partition cutting mechanism's crane I (2-1), be used for driving crane I (2-1) reciprocate first elevating system, erect cutting mechanism, be used for installing erect cutting mechanism's crane II (2-2) and be used for driving crane II (2-2) reciprocate second elevating system, its characterized in that: the transverse cutting frame (3) is arranged at the front end of the main frame (1), the transverse cutting frame (3) comprises a long arm support (3-1), a short arm support (3-2) and a motor cross arm (3-3), the motor cross arm (3-3) is erected between the long arm support (3-1) and the short arm support (3-2), the long arm support (3-1) and the short arm support (3-2) are arranged in parallel and are fixedly connected with the main frame (1), the long arm support (3-1) and the short arm support (3-2) comprise two horizontal arms and connecting arms, the connecting arms are arranged vertically, the two horizontal arms are arranged at the upper end and the lower end of the connecting arms in parallel, and the length of each horizontal arm of the long arm support (3-1) is greater than that of the horizontal arm of the short arm support (3-2); the middle part of the lifting frame I (2-1) is fixedly provided with a horizontal mounting frame (19), and the lifting frame II (2-2) is arranged in the lifting frame I (2-1) in a sliding way through an auxiliary sliding rod mechanism (4) and is arranged below the horizontal mounting frame (19); the second lifting mechanism comprises a screw rod lifter (5) and a lifting motor II (6) for driving the screw rod lifter (5), the lower end of a screw rod of the screw rod lifter (5) is fixedly connected with a lifting frame II (2-2), and a base of the screw rod lifter (5) and the lifting motor II (6) are fixedly arranged on a horizontal mounting frame (19); the first lifting mechanism comprises a lifting motor I (8) and a traction assembly for pulling a lifting frame assembly (2), the lifting motor I (8) is fixed at the top of a main frame (1), the traction assembly comprises a traction transmission rod (9), a traction chain (10), a chain wheel set (11) and two connecting pieces (12), the two connecting pieces (12) are respectively fixed at two sides of the lifting frame I (2-1), the traction transmission rod (9) comprises first chain wheels arranged at two ends of a rod body and second chain wheels arranged in the middle of the rod body, two ends of the traction transmission rod (9) are erected at the top of the main frame (1) and are rotatably arranged, one chain wheel set (11) is correspondingly arranged below each first chain wheel, the chain wheel set (11) is fixedly arranged on a lower frame of the main frame (1), the chain wheel set (11) comprises a third chain wheel and two chain wheel mounting plates, the two chain wheel mounting plates are vertically arranged in parallel to each other, one end of each traction chain (10) is fixedly connected with the connecting pieces (12), the other end of each traction transmission rod (10) is fixedly connected with the other, the other end of each traction transmission rod (9) passes through the first chain wheel set (9) and the second chain wheel (9) and is rotatably arranged at two ends of the first chain wheel (9) which are fixedly connected with the middle part of the traction chain wheel (8), the lifting frame I (2-1) is connected with the main frame (1) in a sliding way through the main slide bar mechanism (7); the equal-dividing and cutting mechanism comprises a reciprocating driving mechanism and a cutting mechanism I, the reciprocating driving mechanism of the equal-dividing and cutting mechanism is arranged on a horizontal mounting frame (19), the vertical cutting mechanism comprises a reciprocating driving mechanism and a cutting mechanism II, the reciprocating driving mechanism of the vertical cutting mechanism is arranged at the upper end of a lifting frame II (2-2), the transverse cutting mechanism comprises a reciprocating driving mechanism and a cutting mechanism III, the reciprocating driving mechanism of the transverse cutting mechanism is arranged at the upper end of a motor cross arm (3-3), and the reciprocating driving mechanisms of the equal-dividing and cutting mechanism, the vertical cutting mechanism and the transverse cutting mechanism are all independently arranged and have the same driving mode; the reciprocating driving mechanisms of the transverse cutting mechanism, the equal-dividing and cutting mechanism and the vertical cutting mechanism all comprise a driving push rod assembly, a cutting wire fixing frame (13) and a reciprocating slide rod mechanism (14) for installing the cutting wire fixing frame (13), the driving push rod assembly comprises a reciprocating motor (15), a rotating wheel (16) and a push rod (17) which are installed on an output shaft of the reciprocating motor (15), one end of the push rod (17) is hinged with a crank pin on the end face of the rotating wheel (16), the other end of the push rod is hinged with a vertical arm (18) vertically arranged on the cutting wire fixing frame (13), the cutting wire fixing frame (13) of the equal-dividing and cutting mechanism is connected with a lifting frame I (2-1) in a sliding mode through the reciprocating slide rod mechanism (14), the cutting wire fixing frame (13) of the vertical cutting mechanism is connected with a lifting frame II (2-2) in a sliding mode through the reciprocating slide rod mechanism (14); the cutting mechanism I comprises a plurality of first cutting wires (101) and four first roll shafts (102) which are arranged in parallel, two ends of each first roll shaft (102) are rotatably supported on a lifting frame I (2-1), two first roll shafts (102) are symmetrically arranged on the upper end face of an upper frame of the lifting frame I (2-1), the other two first roll shafts (102) are symmetrically arranged on the lower end face of a lower frame of the lifting frame I (2-1), a plurality of first annular grooves (103) for accommodating the first cutting wires (101) are arranged on the shaft body of each first roll shaft (102) along the length direction, the first annular grooves (103) are uniformly distributed, one end of each first cutting wire (101) is connected with one side of a cutting wire fixing frame (13), and the other end of each first roll shaft (102) is sequentially wound around the corresponding first annular groove (103) to be connected with the other side of the cutting wire fixing frame (13); the cutting mechanism II comprises three second cutting wires (201) and four second roll shafts (202) which are arranged in parallel, two ends of each second roll shaft (202) are rotatably supported on a lifting frame II (2-2), two second roll shafts (202) are symmetrically arranged on the lower end face of an upper frame of the lifting frame II (2-2), the other two second roll shafts (202) are symmetrically arranged on the lower end face of a lower frame of the lifting frame II (2-2), three second annular grooves (203) for accommodating the second cutting wires (201) are arranged on a shaft body of each second roll shaft (202) along the length direction, the three second annular grooves (203) are uniformly distributed, one end of each second cutting wire (201) is connected with one side of a cutting wire fixing frame (13), and the other end of each second roll shaft (202) is sequentially wound around the corresponding second annular groove (203) of each second roll shaft (202) to be connected with the other side of the cutting wire fixing frame (13); the cutting mechanism III comprises three third cutting wires (301), a third roller shaft (302) and four pulley blocks, the four pulley blocks are sequentially arranged on the inner side of the front end of the main frame (1), the inner sides of connecting arms of the long arm frame (3-1) and the short arm frame (3-2), three third annular grooves (303) for containing the third cutting wires (301) are formed in the third roller shaft (302), each pulley block is composed of three fixed pulleys (304) which are sequentially arranged from top to bottom, one end of each third cutting wire (301) is connected with one side of a cutting wire fixing frame (13), and the other end of each third cutting wire is sequentially wound around the third roller shaft (302) and the fixed pulleys (304) corresponding to the four pulley blocks to be connected with the other side of the cutting wire fixing frame (13); the walking mechanism comprises a walking motor (401), a walking transmission rod (402), a driving wheel (403) arranged at the rear end of the bottom of the main frame (1) and a driven wheel (404) arranged at the front end of the bottom of the main frame (1), wherein the driving wheel (403) comprises a roller and a rotating shaft, the rotating shaft is fixedly arranged on the main frame (1), the roller consists of a pulley end and a chain wheel end, the chain wheel end is arranged outside the pulley end, the walking motor (401) is fixedly arranged on the main frame (1), the walking transmission rod (402) comprises a first chain wheel arranged at two ends of a rod body and a second chain wheel arranged in the middle of the rod body, the two ends of the walking transmission rod (402) are rotatably arranged on the main frame (1), the walking motor (401) drives the second chain wheel in the middle of the rod body of the walking transmission rod (402) through a driving chain, and the first chain wheel at the end of the walking transmission rod (402) drives the chain wheel end of the driving wheel (403) to rotate through the driving chain so that the pulley end rolls on a sliding rail;
the number of the first annular grooves (103) of each first roll shaft (102) in the cutting mechanism I is 10-30;
the vertical arm (18) of the equal-dividing and cutting mechanism is arranged on the lower end face of the cutting wire fixing frame (13), and the vertical arm (18) of the vertical cutting mechanism is arranged on the upper end face of the cutting wire fixing frame (13).
2. An integrated mobile cutting machine for simultaneous bi-directional vertical cutting as in claim 1 wherein: the connecting piece (12) comprises a mounting substrate (12-1) and a connecting part, wherein the inner side of the mounting substrate (12-1) is fixed on the lifting frame I (2-1), the cross section of the connecting part is of an L-shaped structure, the connecting part comprises a horizontal connecting plate (12-2) and a vertical connecting plate (12-3), a fixing arm (12-4) is further vertically arranged on the side face of the vertical connecting plate (12-3) on the same side of the horizontal connecting plate (12-2), the horizontal connecting plate (12-2) is fixedly connected with one end of the traction chain (10), and the fixing arm (12-4) is fixedly connected with the other end of the traction chain (10).
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711176907.3A CN107696257B (en) | 2017-11-22 | 2017-11-22 | Integrated movable cutting machine capable of synchronously and bidirectionally cutting vertically |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201711176907.3A CN107696257B (en) | 2017-11-22 | 2017-11-22 | Integrated movable cutting machine capable of synchronously and bidirectionally cutting vertically |
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| CN107696257A CN107696257A (en) | 2018-02-16 |
| CN107696257B true CN107696257B (en) | 2024-05-14 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201711176907.3A Active CN107696257B (en) | 2017-11-22 | 2017-11-22 | Integrated movable cutting machine capable of synchronously and bidirectionally cutting vertically |
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Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110238912A (en) * | 2019-06-20 | 2019-09-17 | 江苏丽泽节能科技有限公司 | A kind of high efficiency soundproof plate cutting machine |
| CN112659337B (en) * | 2021-01-26 | 2022-03-04 | 许昌五星实业有限责任公司 | Self preservation temperature building block cutting assembly line is with anti-shake cutting device that shakes |
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| EP2025486A1 (en) * | 2007-07-25 | 2009-02-18 | Xella Baustoffe GmbH | Method and device for laterally cutting a porous concrete block |
| CN202037733U (en) * | 2011-03-04 | 2011-11-16 | 福建泉工机械有限公司 | Transverse cutting device of transverse cutting machine for autoclaved aerated concrete blocks |
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| CN205600943U (en) * | 2016-04-28 | 2016-09-28 | 许昌五星实业有限责任公司 | Equidistant cutting device of anti -shake of self preservation temperature building block centre gripping angularly adjustable for assembly line |
| CN107053443A (en) * | 2017-04-11 | 2017-08-18 | 滨州市鑫通达机械铸造有限公司 | Block cutting production line |
| CN207874518U (en) * | 2017-11-22 | 2018-09-18 | 许昌五星实业有限责任公司 | It is a kind of can the integral type movable cutting machine that cuts vertically of synchronous bidirectional |
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| FR1073192A (en) * | 1953-03-23 | 1954-09-20 | Capelletti Ambrogio | Universal brick slicer |
| EP2025486A1 (en) * | 2007-07-25 | 2009-02-18 | Xella Baustoffe GmbH | Method and device for laterally cutting a porous concrete block |
| CN202037733U (en) * | 2011-03-04 | 2011-11-16 | 福建泉工机械有限公司 | Transverse cutting device of transverse cutting machine for autoclaved aerated concrete blocks |
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| CN107696257A (en) | 2018-02-16 |
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