CN107688038A - A kind of oil mark detection method rapidly and efficiently - Google Patents
A kind of oil mark detection method rapidly and efficiently Download PDFInfo
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- CN107688038A CN107688038A CN201710839739.5A CN201710839739A CN107688038A CN 107688038 A CN107688038 A CN 107688038A CN 201710839739 A CN201710839739 A CN 201710839739A CN 107688038 A CN107688038 A CN 107688038A
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- oil
- annealing box
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- aluminium foil
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N25/00—Investigating or analyzing materials by the use of thermal means
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- Biochemistry (AREA)
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Abstract
The invention discloses a kind of oil mark detection method rapidly and efficiently, specifically includes following steps:The bottom of annealing box is cleaned with ethanol, treats that ethanol volatilization is complete;Take 4 drops(About 0.125ml)Oil sample drops in annealing box surface, sprawls uniformly;Annealing box is covered with aluminium foil, three apertures are uniformly pricked on aluminium foil, for being vented(Effect is shown in Fig. 1 a);Annealing box is put into Muffle furnace, from room temperature to 300 400 DEG C, and is incubated 1h;Cooled down with furnace temperature, the pollution condition on observation annealing box surface.The oil mark grade of according to standard sample of the present invention carries out oil mark grade judgement to testing sample.Oil mark grade is divided into nine grades according to the depth of color, respectively I a, I b, I c, II a, II b, II c, III a, III b, III c, and oil mark grade is as shown in Fig. 1 b.This method is simple to operate, the used time is short, is adapted to the oil mark detection and analysis of all oil products.
Description
Technical field
The present invention relates to a kind of oil mark detection method rapidly and efficiently, particularly a kind of aluminium processing industry oil product that is used for is to production
The assay method of product surface influence degree.
Background technology
Aluminium sheet strip and foil surface quality is an important indicator of wrought aluminium products, to product surface oil mark defects controlling one
It is directly the problem for perplexing manufacturer.Oil mark is easily caused in heat treatment process, is the oil of product surface residual after rolling
Reaction, the materials of generation such as product and annealing furnace air are decomposed, cracking, polymerization and oxide etch are attached on product surface
The yellow aberration of formation(There is the different degrees of oil mark such as light yellow, yellow, yellowish-brown).
The generation of oil mark is a kind of process of chemical reaction.This reaction has started to from aluminium sheet strip and foil rolling sequence, rolls
Oxidizable material such as unsaturated hydrocarbons in liquefaction, containing corrosive compounds such as element sulphur, chlorine element etc., in rolling deformation heat and roll
During moment processed under the comprehensive function of high pressure, different degrees of oxidation deterioration occurs, and aggregates into the jelly of larger molecular weight.
Macromolecular substances are difficult to volatilize in annealing process, remain in aluminium product surface and incomplete combustion occurs with the atmosphere in annealing furnace
Burn, the material of formation is oil mark.
Oil mark Producing reason be concentrated mainly on it is following some:(1)ROLLING OIL mismatches, as viscosity is too high;(2)High viscosity
Hydraulic oil/gear oil is leaked into ROLLING OIL, is caused the viscosity of oil excessive or is introduced corrosive compound;(3)Work during annealing
Skill is improper, as Control for Kiln Temperature is improper;(4)Coiling tension is excessive, and paper tinsel strip volume end face is uneven, and voidage is too small;(5)Aluminum sheets
Paper tinsel surface band oil is excessive.
More and more extensive with the application of aluminium sheet strip and foil, requirement of the people to its surface quality also improves constantly, and oil mark lacks
It is trapped on any product and is all difficult to tolerate.Therefore, a kind of oil of fast and accurately method to product surface is studied
It is highly important that spot, which is carried out qualitative,.
The content of the invention
It is an object of the invention to provide a kind of fast and efficiently oil mark detection method, this method can be used for analysis aluminium to add
The oil mark of ROLLING OIL and lubricating oil is inclined to during work, so as to provide important evidence to judge oil quality.
The present invention's concretely comprises the following steps:The bottom of annealing box is cleaned with ethanol, treats that ethanol volatilization is complete;Take 4 drops(About
0.125ml)Oil sample drops in annealing box surface, sprawls uniformly;Annealing box is covered with aluminium foil, uniform bundle is three small on aluminium foil
Hole, for being vented(Effect is shown in Fig. 1-a);Annealing box is put into Muffle furnace, from room temperature to 300-400 DEG C, and is incubated 1h;
Cooled down with furnace temperature, the pollution condition on observation annealing box surface.The oil mark grade of patent according to standard sample of the present invention treats test sample
Product carry out oil mark grade judgement.Oil mark grade is divided into nine grades according to the depth of color, respectively I a, I b, I c, II a, II b, II
C, III a, III b, III c, oil mark grade is as shown in Fig. 1-b.This method is simple to operate, the used time is short, is adapted to the oil mark inspection of all oil products
Survey analysis.
The method advantage of the present invention is:
(1)The present invention is used for the detergency dispersiveness test of aluminium roll oil, beneficial to judgement of the research process to oil quality;
(2)The method of the present invention is simple to operate, and oil product consumption is few, and required labour is also less, and integrated cost is low;
(3)Oil box after present invention test can preserve for a long time, convenient to be compared from the oil mark performance of different oil products.
Brief description of the drawings
Fig. 1 1-a oil samples smoothen annealing box on the state after capping, 1-b oil mark grade compares figures
The indices of Fig. 2 base oils
The indices of Fig. 3 hydraulic oil
The indices of Fig. 4 gear oils
Embodiment
Case study on implementation 1
It is experimental subjects with Group III base oil FS07, it is as follows using the step of the present invention:
(1)The bottom of annealing box is cleaned with ethanol, treats that ethanol volatilization is complete;
(2)Take 4 drops(About 0.125ml)Base oil FS07 drops in annealing box surface, sprawls uniformly;
(3)Annealing box is covered with aluminium foil, three apertures are uniformly pricked on aluminium foil, for being vented;
(4)Annealing box is put into Muffle furnace, from room temperature to 300 DEG C, and is incubated 1h;
(5)Cooled down with furnace temperature, the pollution condition on observation annealing box surface;
(6)Oil mark grade judgement is carried out to base oil FS07 according to oil mark grade compares figure, as a result as shown in Figure 2.
Case study on implementation 2
It is as follows using the step of the present invention from being object without stain hydraulic oil AL46:
(1)The bottom of annealing box is cleaned with ethanol, treats that ethanol volatilization is complete;
(2)Take 4 drops(About 0.125ml)Hydraulic oil AL46 drops in annealing box surface, sprawls uniformly;
(3)Annealing box is covered with aluminium foil, three apertures are uniformly pricked on aluminium foil, for being vented;
(4)Annealing box is put into Muffle furnace, from room temperature to 300 DEG C, and is incubated 1h;
(5)Cooled down with furnace temperature, the pollution condition on observation annealing box surface;
(6)Oil mark grade judgement is carried out to hydraulic oil AL46 according to oil mark grade compares figure, as a result as shown in Figure 3.
Case study on implementation 3
It is as follows using the step of the present invention from being object without stain gear oil GL220:
(1)The bottom of annealing box is cleaned with ethanol, treats that ethanol volatilization is complete;
(2)Take 4 drops(About 0.125ml)Gear oil GL220 drops in annealing box surface, sprawls uniformly;
(3)Annealing box is covered with aluminium foil, three apertures are uniformly pricked on aluminium foil, for being vented;
(4)Annealing box is put into Muffle furnace, from room temperature to 300 DEG C, and is incubated 1h;
(5)Cooled down with furnace temperature, the pollution condition on observation annealing box surface;
(6)Oil mark grade judgement is carried out to gear oil GL220 according to oil mark grade compares figure, as a result as shown in Figure 4.
The oil sample species and heating-up temperature of above-mentioned test are only the preferable case study on implementation of the present invention, are not intended to limit the invention
Technical protection scope, it is every according to the technology of the present invention substantially simple change, modification or equivalent change for being made to above-described embodiment
Change, still fall within the technology of the present invention protection domain.
Claims (3)
1. a kind of oil mark detection method rapidly and efficiently, it is characterised in that specifically include following steps:
Step 1:The bottom of annealing box is cleaned with ethanol, treats that ethanol volatilization is complete;
Step 2:Take 4 drops(About 0.125ml)Oil sample drops in annealing box surface, sprawls uniformly;
Step 3:Annealing box is covered with aluminium foil, three apertures are uniformly pricked on aluminium foil, for being vented;
Step 4:Annealing box is put into Muffle furnace, is raised to 300-400 DEG C from room temperature, and be incubated 1h;
Step 5:Cooled down with furnace temperature, the pollution condition on observation annealing box surface;
Step 6:According to oil mark grade compares figure, oil mark grade judgement is carried out to testing sample.
2. a kind of oil mark detection method rapidly and efficiently as claimed in claim 1, it is characterised in that in the step 1
Annealing box is internal diameter 7.5cm, high 1cm aluminium foil box.
3. a kind of oil mark detection method rapidly and efficiently as claimed in claim 1, it is characterised in that described in the step 2
Oil sample is aluminum cold-rolling oil, hydraulic oil, gear oil etc..
Priority Applications (1)
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CN201710839739.5A CN107688038A (en) | 2017-09-18 | 2017-09-18 | A kind of oil mark detection method rapidly and efficiently |
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CN201710839739.5A CN107688038A (en) | 2017-09-18 | 2017-09-18 | A kind of oil mark detection method rapidly and efficiently |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109001414A (en) * | 2018-06-05 | 2018-12-14 | 中铝东南材料院(福建)科技有限公司 | A kind of oil mark semi-quantitative detection method of Aluminum Strip Rolling oil |
CN109706410A (en) * | 2019-01-25 | 2019-05-03 | 东北轻合金有限责任公司 | A kind of processing method for the aluminium alloy strips inhibiting side portion surface chromatic aberration using end face package aluminium foil |
-
2017
- 2017-09-18 CN CN201710839739.5A patent/CN107688038A/en active Pending
Non-Patent Citations (4)
Title |
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姜宁,王日侠: "高功效、低油斑轧制油添加剂与润滑油的研制", 《有色金属加工》 * |
姜宁,等: "新型高功效铝轧制油添加剂的研发与应用", 《铝加工》 * |
姜宁,等: "水分对铝轧制油性能影响的研究", 《铝加工》 * |
孙建林: "《轧制工艺润滑原理、技术与应用》", 31 January 2004, 冶金工业出版社 * |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109001414A (en) * | 2018-06-05 | 2018-12-14 | 中铝东南材料院(福建)科技有限公司 | A kind of oil mark semi-quantitative detection method of Aluminum Strip Rolling oil |
CN109706410A (en) * | 2019-01-25 | 2019-05-03 | 东北轻合金有限责任公司 | A kind of processing method for the aluminium alloy strips inhibiting side portion surface chromatic aberration using end face package aluminium foil |
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