CN107686203A - A kind of recycling treatment process using cross current solvent extraction method to H acid producing waste waters - Google Patents
A kind of recycling treatment process using cross current solvent extraction method to H acid producing waste waters Download PDFInfo
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Abstract
本发明公开了一种利用错流萃取法对H酸生产废水的资源化处理工艺,所述工艺步骤如下:(1)分离无机盐以及有机物:向收集的H酸生产废水中加入萃取剂,搅拌混合,进行一级或二级萃取,得到萃取相和萃余相;(2)回收无机盐:步骤(1)的萃余相利用MVR设备进行处理,硫酸钠浓缩结晶析出回收利用,蒸馏水进行工艺回用;(3)萃取剂再生利用:向步骤(1)的萃取相加入反萃取剂,将步骤(1)中的萃取剂再生利用,得到的萃取相浓缩液返回生产工艺或者进行焚烧处理。该工艺不但能实现H酸生产废水中COD的有效去除,而且能实现H酸生产废水中的大量硫酸钠盐的回收利用,还能对萃取剂进行反萃取实现萃取剂的再生利用。
The invention discloses a process for resourceful treatment of H-acid production wastewater by using a cross-current extraction method. The process steps are as follows: (1) Separating inorganic salts and organic matter: adding an extractant to the collected H-acid production wastewater, stirring Mix, perform primary or secondary extraction to obtain the extract phase and raffinate phase; (2) Recover inorganic salts: the raffinate phase of step (1) is treated with MVR equipment, sodium sulfate is concentrated and crystallized for recycling, and distilled water is used for process Reuse; (3) Recycling of extractant: add back extractant to the extraction phase of step (1), regenerate the extractant in step (1), and return the obtained extract phase concentrate to the production process or incinerate. This process can not only realize the effective removal of COD in the H acid production wastewater, but also realize the recycling of a large amount of sodium sulfate in the H acid production wastewater, and can also carry out back extraction of the extractant to realize the regeneration of the extractant.
Description
技术领域technical field
本发明属于化工产品生产废水处理技术领域,涉及一种H酸废水的资源化处理工艺,尤其涉及一种利用错流萃取法对H酸生产废水进行资源化处理的工艺。The invention belongs to the technical field of waste water treatment of chemical product production, and relates to a resource treatment process of H acid waste water, in particular to a process for resource treatment of H acid production waste water by using a cross-flow extraction method.
背景技术Background technique
H酸作为重要的萘系染料中间体被广泛应用于生产活性染料、直接染料、酸性染料以及变色酸等产品,在生产H酸的过程中会产生H酸生产废水,主要为经酸析和过滤工序产生的产生H酸结晶母液废水。其化学性质稳定,pH值为2左右,CODcr高达20000~50000 mg/L,属于典型的难降解有机废水,一般的氧化工艺和生化工艺难以有效处理,且废水中的硫酸钠浓度处于过饱和状态,若不对其加以有效处理,不仅会对环境以及人类健康造成严重危害,还会造成资源的浪费。As an important intermediate of naphthalene-based dyes, H acid is widely used in the production of reactive dyes, direct dyes, acid dyes, and color-changing acids. During the production of H acid, H acid production wastewater will be generated, mainly after acid analysis and filtration. Process produces H acid crystallization mother liquor wastewater. Its chemical properties are stable, its pH value is about 2, and its CODcr is as high as 20,000~50,000 mg/L. It is a typical refractory organic wastewater, which is difficult to be effectively treated by general oxidation processes and biochemical processes, and the concentration of sodium sulfate in wastewater is in a supersaturated state. If it is not dealt with effectively, it will not only cause serious harm to the environment and human health, but also cause a waste of resources.
目前,对H酸废水的处理方法主要有吸附法、混凝法、萃取法、光催化氧化法、臭氧氧化法、湿式氧化法、Fenton以及类Fenton技术、超声降解法、膜分离法、生物处理法等,但由于H酸废水具有盐分高、酸性强、色度深、COD含量高、生物毒性大等特点,利用以上方法处理时均存在一定的局限性。At present, the treatment methods for H-acid wastewater mainly include adsorption method, coagulation method, extraction method, photocatalytic oxidation method, ozone oxidation method, wet oxidation method, Fenton and Fenton-like technology, ultrasonic degradation method, membrane separation method, biological treatment However, because H acid wastewater has the characteristics of high salinity, strong acidity, deep color, high COD content, and high biological toxicity, there are certain limitations when using the above methods for treatment.
CN103680022 A公开了一种H酸生产废水的处理工艺、装置及专用吸附树脂材料,通过萃取法去除一部分COD成分,同时,利用树脂改性技术使其表面经羟基硅油和丙烯酸双环戊烯基酯的双改性处理,提高对色素有机物H酸的选择吸附性。该方法所用萃取剂不能被再生循坏利用,造成浪费,此外还需制备吸附材料及制备装置,成本较高,操作复杂。CN103680022 A discloses a treatment process, device and special adsorption resin material for H-acid production wastewater. Part of the COD components are removed by extraction. Double modification treatment to improve the selective adsorption of organic pigment H acid. The extraction agent used in this method cannot be recycled and recycled, resulting in waste. In addition, it is necessary to prepare an adsorption material and a preparation device, which are costly and complicated to operate.
CN105236623 A公开了一种H酸废水的处理方法,利用Fenton法处理H酸废水,并加入氧化钙调节pH,吸附剂以及絮凝剂进行絮凝沉淀,达到去除COD的目的。该方法需要加热并多次添加药剂,且H酸废水中的硫酸钠盐没能得到回收利用,操作较为复杂,成本较高。CN105236623 A discloses a treatment method for H-acid wastewater. The Fenton method is used to treat H-acid wastewater, and calcium oxide is added to adjust the pH, and an adsorbent and a flocculant are used for flocculation and precipitation to achieve the purpose of removing COD. This method requires heating and multiple additions of chemicals, and the sodium sulfate salt in the H-acid wastewater cannot be recycled, so the operation is more complicated and the cost is higher.
因此,寻找一种既能实现H酸废水的有效处理,又能对H酸废水中含有的大量硫酸钠进行回收利用的处理技术是目前亟待解决的问题。发明内容Therefore, it is a problem to be solved urgently to find a treatment technology that can not only realize the effective treatment of H-acid wastewater, but also recycle a large amount of sodium sulfate contained in H-acid wastewater. Contents of the invention
本发明的目的是提供一种利用错流萃取法对H酸生产废水的资源化处理工艺,该工艺不但能实现H酸生产废水中COD的有效去除,而且能实现H酸生产废水中的大量硫酸钠盐的回收利用,还能对萃取剂进行反萃取实现萃取剂的再生利用。The purpose of the present invention is to provide a kind of utilization cross-current extraction method to the resource treatment process of H-acid production wastewater, this technique can not only realize the effective removal of COD in the H-acid production wastewater, but also can realize a large amount of sulfuric acid in the H-acid production wastewater The recovery and utilization of sodium salt can also carry out back extraction on the extractant to realize the regeneration of the extractant.
本发明的目的是通过以下技术方案实现的:The purpose of the present invention is achieved through the following technical solutions:
一种利用错流萃取法对H酸生产废水的资源化处理工艺,包括如下步骤:A resource treatment process for H acid production wastewater by cross-flow extraction, comprising the steps of:
(1)分离无机盐以及有机物:向收集的H酸生产废水中加入萃取剂,搅拌混合,进行一级或二级萃取,得到的萃取相中含有大量有机物,萃余相中含有大量无机盐;所述萃取剂由络合剂、稀释剂和助溶剂组成,络合剂为三辛胺、三异辛胺、正辛胺和磷酸三丁酯中的一种,稀释剂为煤油,助溶剂为正辛醇,稀释剂、络合剂和助溶剂的体积比为2~5:1:0.2;H酸生产废水与萃取剂的体积比为1~8:1;搅拌转速为220~240r/min;单级萃取温度为15~65℃,单级萃取时间10~40min;(1) Separation of inorganic salts and organic matter: Add extractant to the collected H acid production wastewater, stir and mix, and perform primary or secondary extraction. The obtained extraction phase contains a large amount of organic matter, and the raffinate phase contains a large amount of inorganic salt; The extractant is composed of a complexing agent, a diluent and a cosolvent, the complexing agent is one of trioctylamine, triisooctylamine, n-octylamine and tributyl phosphate, the diluent is kerosene, and the cosolvent is n-octyl The volume ratio of alcohol, diluent, complexing agent and co-solvent is 2~5:1:0.2; the volume ratio of H acid production wastewater to extractant is 1~8:1; the stirring speed is 220~240r/min; The stage extraction temperature is 15~65℃, and the single stage extraction time is 10~40min;
(2)回收无机盐:步骤(1)的萃余相中含有大量的硫酸钠,利用MVR设备进行处理,硫酸钠浓缩结晶析出可回收利用,蒸馏水可进行工艺回用;(2) Recovery of inorganic salts: the raffinate phase of step (1) contains a large amount of sodium sulfate, which is processed by MVR equipment. The sodium sulfate is concentrated and crystallized and can be recycled, and the distilled water can be reused in the process;
(3)萃取剂再生利用:向步骤(1)的萃取相加入反萃取剂,将步骤(1)中的萃取剂再生利用,得到的萃取相浓缩液可返回生产工艺或者进行焚烧处理;所述反萃取剂为氢氧化钠溶液,萃取相与氢氧化钠溶液的体积比为2~4:1,氢氧化钠溶液浓度为10~15%。(3) Recycling of extraction agent: adding a stripping agent to the extraction phase of step (1), reusing the extraction agent in step (1), and the obtained extract phase concentrate can be returned to the production process or incinerated; The stripping agent is sodium hydroxide solution, the volume ratio of the extraction phase to the sodium hydroxide solution is 2-4:1, and the concentration of the sodium hydroxide solution is 10-15%.
作为优选,步骤(1)中,萃取剂由络合剂三辛胺、稀释剂煤油、助溶剂正辛醇按体积比5:18~22:1混合制得。Preferably, in step (1), the extractant is prepared by mixing complexing agent trioctylamine, diluent kerosene, and cosolvent n-octanol in a volume ratio of 5:18 to 22:1.
作为优选,步骤(1)中,H酸生产废水与萃取剂的体积比为4.5~5:1。Preferably, in step (1), the volume ratio of H acid production wastewater to extractant is 4.5-5:1.
作为优选,步骤(1)中,单级萃取温度为50~65℃。Preferably, in step (1), the single-stage extraction temperature is 50-65°C.
作为优选,步骤(1)中,单级萃取时间为30~32min。Preferably, in step (1), the single-stage extraction time is 30-32 minutes.
作为优选,步骤(1)中,错流萃取级数为2级。Preferably, in step (1), the number of stages of cross-flow extraction is 2.
作为优选,步骤(3)中,氢氧化钠溶液浓度为13%。Preferably, in step (3), the concentration of the sodium hydroxide solution is 13%.
作为优选,步骤(3)中,萃取相与氢氧化钠溶液的体积比为2:1。Preferably, in step (3), the volume ratio of the extract phase to the sodium hydroxide solution is 2:1.
本发明与现有技术相比,具有如下优点:Compared with the prior art, the present invention has the following advantages:
1、萃取效率高,可有效降低H酸废水中的COD值,有利于H酸废水的下一步处理。1. The extraction efficiency is high, which can effectively reduce the COD value in the H-acid wastewater, which is beneficial to the next step treatment of the H-acid wastewater.
2、萃取剂经氢氧化钠溶液反萃取后实现再生,再生后的萃取剂仍具有很好的萃取效果,反萃取后得到的萃取浓缩液可返回生产工艺。2. The extractant is regenerated after being back-extracted by sodium hydroxide solution. The regenerated extractant still has a good extraction effect, and the extracted concentrated solution obtained after back-extraction can be returned to the production process.
3、H酸废水中的无机盐硫酸钠经MVR工艺处理后,其纯度接近100%。3. After the inorganic salt sodium sulfate in the H-acid wastewater is treated by the MVR process, its purity is close to 100%.
4、本发明工艺设计合理,流程简单,萃取剂可再生利用,回收物也可进行二次利用或者其他生产用途,可有效实现H酸废水的处理以及资源化利用。4. The process design of the present invention is reasonable, the process is simple, the extractant can be recycled, and the recyclate can also be used for secondary use or other production purposes, which can effectively realize the treatment and resource utilization of H-acid wastewater.
附图说明Description of drawings
图1为本发明的萃取工艺流程图;Fig. 1 is the extraction process flow chart of the present invention;
图2为未经处理的H酸废水析出结晶(左)与硫酸钠粉末(右);Figure 2 shows untreated H-acid wastewater precipitation crystallization (left) and sodium sulfate powder (right);
图3为经过处理的H酸废水析出结晶(左)与硫酸钠粉末(右)。Figure 3 shows the crystallization (left) and sodium sulfate powder (right) of the treated H-acid wastewater.
具体实施方式detailed description
下面结合附图对本发明的技术方案作进一步的说明,但并不局限于此,凡是对本发明技术方案进行修改或者等同替换,而不脱离本发明技术方案的精神和范围,均应涵盖在本发明的保护范围中。The technical solution of the present invention will be further described below in conjunction with the accompanying drawings, but it is not limited thereto. Any modification or equivalent replacement of the technical solution of the present invention without departing from the spirit and scope of the technical solution of the present invention should be covered by the present invention. within the scope of protection.
具体实施方式一:本实施方式提供了一种利用错流萃取法对H酸生产废水的资源化处理工艺,如图1所示,具体实施步骤如下:Specific implementation mode one: this implementation mode provides a kind of recycling treatment process to H acid production wastewater by using cross-flow extraction method, as shown in Figure 1, the specific implementation steps are as follows:
(1)将络合剂三辛胺、稀释剂煤油、助溶剂正辛醇按体积比5:18~22:1混合制成萃取剂,按4.5~5:1的比例混合H酸生产废水和萃取剂,加热混合溶液温度至50~65℃,对溶液进行搅拌,搅拌速度为220~240r/min,萃取30~32min后停止搅拌,静置后将萃取相和萃余液分离,继续进行第二级错流萃取,萃取条件与第一级萃取条件相同,萃取完成后分别将两次萃取得到的萃取相和萃余液合并进行下一步处理。(1) Mix the complexing agent trioctylamine, diluent kerosene, and co-solvent n-octanol in a volume ratio of 5:18~22:1 to make an extraction agent, and mix H acid production wastewater and extractant, heat the mixed solution to a temperature of 50~65°C, stir the solution at a stirring speed of 220~240r/min, stop stirring after 30~32min of extraction, separate the extract phase and raffinate after standing still, and proceed to the second Two-stage cross-flow extraction, the extraction conditions are the same as the first-stage extraction conditions, after the extraction is completed, the extract phase and raffinate obtained by the two extractions are combined for the next step.
(2)将步骤(1)得到的含有大量硫酸钠的萃余液进行MVR处理,处理后得到硫酸钠白色粉末,纯度接近100%。(2) The raffinate containing a large amount of sodium sulfate obtained in step (1) is subjected to MVR treatment, and sodium sulfate white powder is obtained after the treatment, and the purity is close to 100%.
(3)将步骤(1)得到的萃取相中加入浓度为13%的氢氧化钠溶液进行反萃取,萃取相与反萃取剂氢氧化钠溶液的体积比为2:1,反萃取完成后得到的再生萃取剂无色透明,萃取相浓缩液作为生产原料回用,剩余部分可进行焚烧处置。(3) Add a sodium hydroxide solution with a concentration of 13% to the extraction phase obtained in step (1) for back extraction. The volume ratio of the extraction phase to the back extraction agent sodium hydroxide solution is 2:1. After the back extraction is completed, get The regenerated extractant is colorless and transparent, the extract phase concentrate can be reused as raw material for production, and the remaining part can be incinerated.
具体实施方式二:本实施方式以某工厂H酸生产废水为例,其COD值为35000mg/L,硫酸钠含量20%左右。Specific implementation mode two: In this implementation mode, take the H acid production wastewater of a certain factory as an example, its COD value is 35000 mg/L, and the sodium sulfate content is about 20%.
利用错流萃取法对上述H酸生产废水进行资源化处理的工艺步骤如下:Utilize the cross-flow extraction method to carry out the processing step of resource treatment to above-mentioned H acid production waste water as follows:
(1)将络合剂三辛胺、稀释剂煤油、助溶剂正辛醇按体积比5:18:1混合制成萃取剂,按4.5:1的比例混合H酸生产废水和萃取剂,加热混合溶液温度为55℃,对溶液进行搅拌,搅拌速度为230r/min,萃取30min后停止搅拌,静置后将萃取相和萃余液分离,继续进行第二级错流萃取,萃取条件与第一级萃取条件相同,萃取完成后分别将两次萃取得到萃取相和萃余液合并进行下一步处理。其中,萃余液COD值为5750mg/L,去除率达到83.6%。(1) Mix the complexing agent trioctylamine, diluent kerosene, and co-solvent n-octanol in a volume ratio of 5:18:1 to make an extraction agent, mix H acid production wastewater and extraction agent in a ratio of 4.5:1, and heat The temperature of the mixed solution is 55°C, the solution is stirred at a stirring speed of 230r/min, the stirring is stopped after 30 minutes of extraction, the extraction phase and the raffinate are separated after standing, and the second-stage cross-flow extraction is continued. The extraction conditions are the same as those of the first The primary extraction conditions are the same, and after the extraction is completed, the extraction phase and raffinate obtained from the two extractions are combined for the next step. Among them, the raffinate COD value is 5750mg/L, and the removal rate reaches 83.6%.
(2)将步骤(1)得到的含有大量硫酸钠的萃余液进行MVR处理,处理后得到硫酸钠白色粉末,纯度接近100%。(2) The raffinate containing a large amount of sodium sulfate obtained in step (1) is subjected to MVR treatment, and sodium sulfate white powder is obtained after the treatment, and the purity is close to 100%.
(3)将步骤(1)得到的萃取相中加入浓度为13%的氢氧化钠溶液进行反萃取,萃取相与反萃取剂氢氧化钠溶液体积比为2:1,反萃取完成后得到的再生的萃取剂无色透明,萃取相浓缩液作为生产原料回用,剩余部分可进行焚烧处置。(3) Add a sodium hydroxide solution with a concentration of 13% to the extraction phase obtained in step (1) for back extraction. The volume ratio of the extraction phase to the back extraction agent sodium hydroxide solution is 2:1. After the back extraction is completed, the obtained The regenerated extractant is colorless and transparent, the concentrated extract phase can be reused as raw material for production, and the remaining part can be incinerated.
未经处理的H酸废水析出结晶与硫酸钠粉末如图2所示,经过本实施方式方法处理的H酸废水析出结晶与硫酸钠粉末如图3所示。The crystallization and sodium sulfate powder of the untreated H acid wastewater are as shown in Figure 2, and the crystallization and sodium sulfate powder of the H acid wastewater treated by the method of this embodiment are as shown in Figure 3.
具体实施方式三:本实施方式以某工厂H酸生产废水为例,其COD值为35000mg/L,硫酸钠含量20%左右。Specific implementation mode three: In this implementation mode, the H-acid production wastewater of a certain factory is taken as an example, its COD value is 35000mg/L, and the sodium sulfate content is about 20%.
利用错流萃取法对上述H酸生产废水进行资源化处理的工艺步骤如下:Utilize the cross-flow extraction method to carry out the processing step of resource treatment to above-mentioned H acid production waste water as follows:
(1)将络合剂三辛胺、稀释剂煤油、助溶剂正辛醇按体积比5:18:1混合制成萃取剂,按4.5:1的比例混合H酸生产废水和萃取剂,加热混合溶液温度为55℃,对溶液进行搅拌,搅拌速度为230r/min,萃取30min后停止搅拌,静置后将萃取相和萃余液分离。其中,萃余液COD值为13980mg/L,去除率达到60.0%。(1) Mix the complexing agent trioctylamine, diluent kerosene, and co-solvent n-octanol in a volume ratio of 5:18:1 to make an extraction agent, mix H acid production wastewater and extraction agent in a ratio of 4.5:1, and heat The temperature of the mixed solution is 55° C., the solution is stirred at a stirring speed of 230 r/min, the stirring is stopped after 30 minutes of extraction, and the extraction phase and the raffinate are separated after standing. Among them, the raffinate COD value is 13980mg/L, and the removal rate reaches 60.0%.
(2)将步骤(1)得到的含有大量硫酸钠的萃余液进行MVR处理,处理后得到硫酸钠白色粉末,纯度接近100%。(2) The raffinate containing a large amount of sodium sulfate obtained in step (1) is subjected to MVR treatment, and sodium sulfate white powder is obtained after the treatment, and the purity is close to 100%.
(3)将步骤(1)得到的萃取相中加入浓度为13%的氢氧化钠溶液进行反萃取,萃取相与反萃取剂氢氧化钠溶液体积比为2:1,反萃取完成后得到的再生的萃取剂无色透明。(3) Add a sodium hydroxide solution with a concentration of 13% to the extraction phase obtained in step (1) for back extraction. The volume ratio of the extraction phase to the back extraction agent sodium hydroxide solution is 2:1. After the back extraction is completed, the obtained The regenerated extractant is colorless and transparent.
Claims (10)
- A kind of 1. recycling treatment process using cross current solvent extraction method to H acid producing waste waters, it is characterised in that the processing step It is as follows:(1)Separating inorganic salts and organic matter:Extractant is added into the H acid producing waste waters of collection, is stirred, carries out one-level Or two level extraction, extraction phase and raffinate phase are obtained, wherein:The volume ratio of H acid producing waste waters and extractant is 1 ~ 8:1, stirring turns Speed is 220 ~ 240r/min, and single-stage extraction temperature is 15 ~ 65 DEG C, 10 ~ 40min of single-stage extraction time;(2)Reclaim inorganic salts:Step(1)Raffinate phase handled using MVR equipment, sodium sulphate condensing crystallizing separate out recovery profit With distilled water carries out technique reuse;(3)Extractant regeneration utilizes:To step(1)Extraction be added to the volume ratio of strippant, extraction phase and strippant For 2 ~ 4:1, by step(1)In extractant regeneration utilize, obtained extraction phase concentrate returns to production technology or burnt Burning processing.
- 2. the recycling treatment process according to claim 1 using cross current solvent extraction method to H acid producing waste waters, its feature exists In the step(1)In, extractant is made up of complexing agent, diluent and cosolvent, the volume of diluent, complexing agent and cosolvent Than for 2 ~ 5:1:0.2.
- 3. the recycling treatment process according to claim 2 using cross current solvent extraction method to H acid producing waste waters, its feature exists It is one kind in trioctylamine, tri-iso-octylamine, n-octyl amine and tributyl phosphate in the complexing agent, diluent is kerosene, cosolvent For n-octyl alcohol.
- 4. the recycling treatment process according to claim 2 using cross current solvent extraction method to H acid producing waste waters, its feature exists In the extractant by complexing agent trioctylamine, diluent kerosene, cosolvent n-octyl alcohol by volume 5:18~22:1 is mixed to prepare.
- 5. the recycling treatment process using cross current solvent extraction method to H acid producing waste waters according to claim 1,2,3 or 4, It is characterized in that the step(1)In, the volume ratio of H acid producing waste waters and extractant is 4.5 ~ 5:1.
- 6. the recycling treatment process according to claim 1 using cross current solvent extraction method to H acid producing waste waters, its feature exists In the step(1)In, single-stage extraction temperature is 50 ~ 65 DEG C, and the single-stage extraction time is 30 ~ 32min.
- 7. the recycling treatment process according to claim 1 using cross current solvent extraction method to H acid producing waste waters, its feature exists In the step(1)In, cross current solvent extraction series is 2 grades.
- 8. the recycling treatment process according to claim 1 using cross current solvent extraction method to H acid producing waste waters, its feature exists In described(3)In, strippant is sodium hydroxide solution, and concentration of sodium hydroxide solution is 10 ~ 15%.
- 9. the recycling treatment process according to claim 8 using cross current solvent extraction method to H acid producing waste waters, its feature exists In the concentration of sodium hydroxide solution be 13%.
- 10. the recycling treatment process using cross current solvent extraction method to H acid producing waste waters according to claim 1,8 or 9, its It is characterised by the step(3)In, the volume ratio of extraction phase and strippant is 2:1.
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