CN107685415A - A kind of automated system removed for burr on moulding three dimensions edge - Google Patents
A kind of automated system removed for burr on moulding three dimensions edge Download PDFInfo
- Publication number
- CN107685415A CN107685415A CN201710653397.8A CN201710653397A CN107685415A CN 107685415 A CN107685415 A CN 107685415A CN 201710653397 A CN201710653397 A CN 201710653397A CN 107685415 A CN107685415 A CN 107685415A
- Authority
- CN
- China
- Prior art keywords
- moulding
- burr
- adaptor
- mechanical arm
- cylinder
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000000465 moulding Methods 0.000 title claims abstract description 39
- 230000004807 localization Effects 0.000 claims abstract description 14
- 238000007667 floating Methods 0.000 claims abstract description 12
- 230000007246 mechanism Effects 0.000 claims abstract description 10
- 230000001105 regulatory effect Effects 0.000 claims abstract description 10
- 238000009434 installation Methods 0.000 claims abstract description 5
- 238000009826 distribution Methods 0.000 claims description 3
- 230000008859 change Effects 0.000 abstract description 6
- 238000000034 method Methods 0.000 abstract description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 238000005520 cutting process Methods 0.000 abstract description 2
- 229920006324 polyoxymethylene Polymers 0.000 abstract description 2
- 230000006872 improvement Effects 0.000 description 8
- 230000000694 effects Effects 0.000 description 2
- 230000005611 electricity Effects 0.000 description 2
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 235000015111 chews Nutrition 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 210000002445 nipple Anatomy 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000004886 process control Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/0053—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor combined with a final operation, e.g. shaping
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C37/00—Component parts, details, accessories or auxiliary operations, not covered by group B29C33/00 or B29C35/00
- B29C37/02—Deburring or deflashing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/0053—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor combined with a final operation, e.g. shaping
- B29C2045/0077—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor combined with a final operation, e.g. shaping removing burrs or flashes
Abstract
The invention discloses a kind of automated system removed for burr on moulding three dimensions edge, including control panel, electric control system, workpiece localization tool, mechanical arm and the cutter installed in mechanical arm tail end, the floating regulating mechanism for adjusting cutter blade position is installed between the mechanical arm and cutter.The present invention carries out deburring by mechanical arm to moulding, it is possible to achieve the removal to burr on three dimensions edge, improves production efficiency, lifts product processing quality.Workpiece localization tool uses polyformaldehyde profiling cushion block, and profiling area is big, and moulding appearance can be protected；Workpiece localization tool is connected using pin and bolt with clamp erection fixture, the deburring to different mouldings can be realized by control panel switching procedure with quick change.Cutting tool installation manner causes to chew part on floating regulating mechanism, during so as to avoid deburring because of the change of moulding shape.
Description
Technical field
The present invention relates to a kind of automatically removing burr system in auto-parts PRODUCTION TRAITS field, particularly one kind is used for
The automated system that burr removes on moulding three dimensions edge.
Background technology
With increasing for injection mold access times, injection parameterses are set unreasonable, can all cause moulding to produce hair
The number of drawbacks such as thorn, the presence of burr all have a great impact to the outward appearance, following process (as electroplated), performance of part,
Even result in scrapping for part.
There are a variety of methods such as heat energy deburring, ultrasonic wave deburring laser deburring at present, but can not meet simultaneously to note
The removal of burr in the protection on plastic surface and three dimensions edge, and deformation during due to moulding depanning is larger, much goes
Burr equipment does not account for the profile variation of moulding, for the high moulding of surface quality requirements (such as：For what is subsequently electroplated
Moulding), the artificial deburring stage is also rested on, this has not only put into substantial amounts of manpower, and can not ensure the processing of part
Quality.
In summary, existing moulding deburring system presence can not be applicable surface quality requirements height, burr in three-dimensional
On spatial edge and moulding deburring that profile changes.
The content of the invention
The purpose of the present invention, it is to provide a kind of Department of Automation removed for burr on moulding three dimensions edge
System, solves that surface requirements are high, burr is on three dimensions edge and moulding burr that profile changes removes problem, with up to
To the purpose for reducing production cost, improving moulding crudy.
The present invention solve its technical problem solution be：One kind is used for burr on moulding three dimensions edge and removed
Automated system, including control panel, electric control system, workpiece localization tool, mechanical arm and installed in mechanical arm end
The cutter at end, the floating regulating mechanism for adjusting cutter blade position is installed between the mechanical arm and cutter.
As the further improvement of above-mentioned technical proposal, the floating regulating mechanism includes the installed in mechanical arm tail end
One support, the first cylinder and the first adaptor inside first support, one end of first adaptor are hinged on
The external part of one cylinder, the other end of the first adaptor are hinged in first support by clutch shaft bearing, the afterbody of the cutter
It is arranged on the middle part of the first adaptor by the second adaptor, the working end of cutter passes through exposed after the 3rd adaptor.
As the further improvement of above-mentioned technical proposal, the 3rd adaptor is arranged on clutch shaft bearing in the first switching
Opposite, the first space for being easy to cutting-tool angle to adjust is reserved in the 3rd adaptor, and the external part of first cylinder passes through
Flake joint and the connection of the first adaptor.
As the further improvement of above-mentioned technical proposal, first cylinder is hinged in first support.
As the further improvement of above-mentioned technical proposal, the workpiece localization tool includes clamp erection fixture, installed in folder
Have the profiling cushion block of mounting bracket upper surface and several rotary cylinders along distribution on the outside of profiling cushion block, each rotary pneumatic
The external part of cylinder is disposed with least one profiling compact heap, and one end of the profiling cushion block is disposed with positioning unit.
As the further improvement of above-mentioned technical proposal, the positioning unit includes the slide unit being arranged on clamp erection fixture
Cylinder, the profiling limited block in slider cylinder output end and the photoelectric sensor on profiling limited block,
The photoelectric sensor is located in profiling limited block close to a side end face of profiling cushion block.
As the further improvement of above-mentioned technical proposal, in addition to source of the gas processing unit and installation electricity on the robotic arm
Gas proportioning valve, the source of the gas processing unit are directly or indirectly connected by pipeline with electrical equipment proportioning valve, the electric Proportion valve
Connected by pipeline and the first cylinder.
As the further improvement of above-mentioned technical proposal, in addition to frame, the control panel, Main Control Tank, workpiece positioning
Tool and mechanical arm are installed in frame, and the frame is provided with safe grating, door interlock switch, warning light, both hands and started
Button and emergency stop switch.
As the further improvement of above-mentioned technical proposal, the electric control system includes Main Control Tank and repeater box.
The beneficial effects of the invention are as follows：
1st, the present invention carries out deburring by mechanical arm to moulding, it is possible to achieve to burr on three dimensions edge
Removal, improve production efficiency, lifted product processing quality.
2nd, workpiece localization tool uses polyformaldehyde profiling cushion block, and profiling area is big, and moulding appearance can be protected；
Workpiece localization tool is connected using pin and bolt with clamp erection fixture, can be with quick change, and switching procedure by control panel can
To realize the deburring to different mouldings.
3rd, Cutting tool installation manner is on floating regulating mechanism, is led because of the change of moulding shape during so as to avoid deburring
Cause chews to part.
Brief description of the drawings
Technical scheme in order to illustrate the embodiments of the present invention more clearly, make required in being described below to embodiment
Accompanying drawing is briefly described.Obviously, described accompanying drawing is the part of the embodiment of the present invention, rather than is all implemented
Example, those skilled in the art on the premise of not paying creative work, can also obtain other designs according to these accompanying drawings
Scheme and accompanying drawing.
Fig. 1 is the structural representation of the present invention；
Fig. 2 is the structural representation of workpiece localization tool in the present invention；
Fig. 3 is the structural representation of positioning unit in the present invention；
Fig. 4 is the structural representation of floating regulating mechanism in the present invention.
Embodiment
Carried out below with reference to the design of embodiment and accompanying drawing to the present invention, concrete structure and caused technique effect clear
Chu, it is fully described by, to be completely understood by the purpose of the present invention, feature and effect.Obviously, described embodiment is this hair
Bright part of the embodiment, rather than whole embodiments, based on embodiments of the invention, those skilled in the art is not paying
The other embodiment obtained on the premise of creative work, belongs to the scope of protection of the invention.In addition, be previously mentioned in text
All connection/annexations, not singly refer to component and directly connect, and refer to be added deduct by adding according to specific implementation situation
Few couple auxiliary, to form more excellent draw bail.
1~Fig. 4 of reference picture, a kind of automated system removed for burr on moulding three dimensions edge, including control
Panel 8, electric control system, workpiece localization tool, mechanical arm 50 and the cutter installed in the end of mechanical arm 50 processed, the machine
Floating regulating mechanism for adjusting the blade edge position of cutter 60 is installed between tool arm 50 and cutter 60.Certainly, in addition to it is used for
The robot control cabinet 51 of the movement locus of control machinery arm 50.
Preferred embodiment is further used as, the floating regulating mechanism includes first installed in the end of mechanical arm 50
Support 67, the first cylinder 61 and the first adaptor 64 inside first support 67, one end of first adaptor 64
The external part of the first cylinder 61 is hinged on, the other end of the first adaptor 64 is hinged on first support 67 by clutch shaft bearing 62
On, the afterbody of the cutter 60 is arranged on the middle part of the first adaptor 64 by the second adaptor 65, and the working end of cutter 60 is worn
Cross exposed after the 3rd adaptor 66.First cylinder 61 is super-thin air cylinder.Clutch shaft bearing 62 holds for shouldered shaft.
Preferred embodiment is further used as, the 3rd adaptor 66 is arranged on pair of clutch shaft bearing in the first switching
Face, the first space for being easy to the angle adjustment of cutter 60, the external part of first cylinder 61 are reserved in the 3rd adaptor 66
Connected by the adaptor 64 of flake joint 63 and first.
Preferred embodiment is further used as, first cylinder 61 is hinged in first support 67.During installation, first
The axis of the external part of cylinder 61 and the axis of mechanical arm tail end are vertical；During work, because the first cylinder 61 can be swung slightly, first
The axis of cylinder 61 out of plumb vertical with the axis with regard to mechanical arm tail end.It is further used as preferred embodiment, the work
Part localization tool includes clamp erection fixture 30, the profiling cushion block 32 installed in the upper surface of clamp erection fixture 30 and along profiling cushion block
Several rotary cylinders 36 of 32 outside distributions, the external part of each rotary cylinder 36 are disposed with least one profiling and compressed
Block 35, one end of the profiling cushion block 32 are disposed with positioning unit.Two of which rotary cylinder 36 is located at middle part, profiling cushion block 32
Both ends be respectively disposed with a rotary cylinder 36.
Preferred embodiment is further used as, the positioning unit includes the slide unit gas being arranged on clamp erection fixture 30
Cylinder 31, the profiling limited block 34 in the output end of slider cylinder 31 and the photo-electric on profiling limited block 34 pass
Sensor 33, the photoelectric sensor 33 are located in profiling limited block 34 close to a side end face of profiling cushion block 32.Profiling is spacing
Block 34 and photoelectric sensor 33 are fixed on the same side of profiling cushion block 32 and relative position is constant, for different parts can be processed,
Grasping system uses the connected mode of quick change.
It is further used as preferred embodiment, in addition to source of the gas processing unit 40 and the electricity on mechanical arm 50
Gas proportioning valve 42, the source of the gas processing unit after pipeline and reduction nipple 43 with electrical equipment proportioning valve by connecting, reducer pipe
Joint arrangement is connected in the side of mechanical arm 50, the electric Proportion valve 42 by pipeline and the first cylinder 61.Source of the gas processing elements
Part forms air-channel system by the auxiliary element of gas circuit control element, executive component and correlation.Air-channel system by pipeline with
Corresponding parts connection.
Preferred embodiment, in addition to frame 2 are further used as, the control panel 8, Main Control Tank, workpiece positioning are controlled
Tool and mechanical arm 50 be installed in frame 2, the frame 2 be provided with safe grating 70, door interlock switch 71, warning light 72,
Both hands start button 73 and emergency stop switch 74.Safe grating 70, door interlock switch 71, warning light 72, both hands start button 73 and urgency
Guard's valve 74 forms security protection system.Mechanical arm 50 is arranged on base 1, and the bottom surface of base 1 is provided with wire guide channels, and frame 2 is solid
Determine on base 1.
It is further used as preferred embodiment, the electric control system includes master control 90 casees and repeater box 91.Gas circuit
Control element, security protection system, control panel 8 are connected with electric control system.Whole automated system makes offer factory
Power supply and source of the gas.Repeater box 91 is to include a remote control module, and rotary cylinder 36 is connected far by 3 position-5 way magnetic valve 41
Process control module, Main Control Tank include a PLC editable controllers, are system master systems.
Operating personnel are put into moulding 37 on workpiece localization tool, and photoelectric sensor 33 detects whether moulding 37 arrives
Position, after detection in place, 3 position-5 way magnetic valve 41 controls two rotary cylinders 36 of centre to clamp moulding, with posterolateral
Two rotary cylinders 36 are clamped, and not influence the removal with limited block contact zone burr, after moulding is fixed, slider cylinder 31 is driven
Dynamic profiling limited block 34 and photoelectric sensor 33 move down.3 position-5 way magnetic valve 41 is 3 packaging types, wherein 1,2 is used for
Rotary cylinder Clamp blocks are controlled, 3 are used to control slide unit cylinder movement profiling limited block 34, and three 3 position-5 way magnetic valves 41 are equal
For double electrically-controlled valves.
Start both hands start button 73, while safe grating 70 and door interlock switch 71 enter guard mode.
Robot end installs the system of floating tooling 60, and carries out deburring, first turn during deburring normal process
Fitting 64 is in poised state, and cutter 60 has certain pressure with moulding, and when moulding profile variation, cutter 60 is radially
Power is changed, and first turn of part part balance is destroyed, and electric Proportion valve 42 is adjusted to super-thin air cylinder air pressure, makes first turn of part part
Again balance is reached, realizes the floating of cutter 60.
After equipment machines, the rotary cylinder 36 at both ends and two middle rotary cylinders 36 are successively opened, and pickup is sliding
Platform cylinder driving profiling limited block 34 and photoelectric sensor 33 reset.
Above is the better embodiment of the present invention is illustrated, but the invention is not limited to the reality
Example is applied, those skilled in the art can also make a variety of equivalent modifications on the premise of without prejudice to spirit of the invention or replace
Change, these equivalent modifications or replacement are all contained in the application claim limited range.
Claims (9)
- A kind of 1. automated system removed for burr on moulding three dimensions edge, it is characterised in that：Including chain of command Plate, electric control system, workpiece localization tool, mechanical arm and the cutter installed in mechanical arm tail end, the mechanical arm and knife Floating regulating mechanism for adjusting cutter blade position is installed between tool.
- 2. the automated system according to claim 1 removed for burr on moulding three dimensions edge, its feature It is：The floating regulating mechanism includes the first support installed in mechanical arm tail end, the first gas inside first support Cylinder and the first adaptor, one end of first adaptor are hinged on the external part of the first cylinder, the first adaptor it is another End is hinged in first support by clutch shaft bearing, and the afterbody of the cutter is arranged on the first adaptor by the second adaptor Middle part, the working end of cutter pass through exposed after the 3rd adaptor.
- 3. the automated system according to claim 2 removed for burr on moulding three dimensions edge, its feature It is：3rd adaptor is arranged on the opposite of clutch shaft bearing in the first switching, is reserved in the 3rd adaptor and is easy to knife Has the first space of angle adjustment, the external part of first cylinder is connected by flake joint and the first adaptor.
- 4. the automated system according to claim 2 removed for burr on moulding three dimensions edge, its feature It is：First cylinder is hinged in first support.
- 5. it is used for the Department of Automation that burr removes on moulding three dimensions edge according to any one of claim 2~4 System, it is characterised in that：The workpiece localization tool includes clamp erection fixture, the profiling cushion block installed in clamp erection fixture upper surface And several rotary cylinders along distribution on the outside of profiling cushion block, the external part of each rotary cylinder are disposed with least one Profiling compact heap, one end of the profiling cushion block are disposed with positioning unit.
- 6. the automated system according to claim 5 removed for burr on moulding three dimensions edge, its feature It is：The positioning unit includes the slider cylinder on clamp erection fixture, imitating in slider cylinder output end Shape limited block and the photoelectric sensor on profiling limited block, the photoelectric sensor are located in profiling limited block Close to a side end face of profiling cushion block.
- 7. it is used for the Department of Automation that burr removes on moulding three dimensions edge according to any one of claim 2~4 System, it is characterised in that：Also include the electric Proportion valve of source of the gas processing unit and installation on the robotic arm, the source of the gas processing is single Member is directly or indirectly connected by pipeline with electrical equipment proportioning valve, and the electric Proportion valve is connected by pipeline and the first cylinder.
- 8. it is used for the Department of Automation that burr removes on moulding three dimensions edge according to any one of claim 2~4 System, it is characterised in that：Also include frame, the control panel, Main Control Tank, workpiece localization tool and mechanical arm are installed in machine In frame, the frame is provided with safe grating, door interlock switch, warning light, both hands start button and emergency stop switch.
- 9. it is used for the Department of Automation that burr removes on moulding three dimensions edge according to any one of claim 2~4 System, it is characterised in that：The electric control system includes Main Control Tank and repeater box.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710653397.8A CN107685415A (en) | 2017-08-02 | 2017-08-02 | A kind of automated system removed for burr on moulding three dimensions edge |
| PCT/CN2017/107240 WO2019024269A1 (en) | 2017-08-02 | 2017-10-23 | Automated system for removing burrs on three-dimensional edges of injection moulded pieces |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710653397.8A CN107685415A (en) | 2017-08-02 | 2017-08-02 | A kind of automated system removed for burr on moulding three dimensions edge |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107685415A true CN107685415A (en) | 2018-02-13 |
Family
ID=61153040
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710653397.8A Pending CN107685415A (en) | 2017-08-02 | 2017-08-02 | A kind of automated system removed for burr on moulding three dimensions edge |
Country Status (2)
| Country | Link |
|---|---|
| CN (1) | CN107685415A (en) |
| WO (1) | WO2019024269A1 (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108723326A (en) * | 2018-05-29 | 2018-11-02 | 东莞华晶粉末冶金有限公司 | A kind of equipment and technique of removal MIM green compact burrs |
| CN109968569A (en) * | 2019-04-12 | 2019-07-05 | 安徽安缆模具有限公司 | A kind of efficient edge-neatening apparatus of air-conditioning plastic part |
| CN111318823A (en) * | 2018-12-13 | 2020-06-23 | 岚士智能科技(上海)有限公司 | Automatic drilling equipment of carborundum honeycomb ceramics based on visual identification |
| CN115846889A (en) * | 2023-03-01 | 2023-03-28 | 深圳市镭沃自动化科技有限公司 | Complex curved surface laser etching device |
| CN108723326B (en) * | 2018-05-29 | 2024-04-19 | 东莞华晶粉末冶金有限公司 | Equipment and process for removing MIM green body burrs |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112743723B (en) * | 2021-01-05 | 2022-09-20 | 台州市太极包装科技有限公司 | Spiral laminating plastics worm processing apparatus |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108723326A (en) * | 2018-05-29 | 2018-11-02 | 东莞华晶粉末冶金有限公司 | A kind of equipment and technique of removal MIM green compact burrs |
| CN108723326B (en) * | 2018-05-29 | 2024-04-19 | 东莞华晶粉末冶金有限公司 | Equipment and process for removing MIM green body burrs |
| CN111318823A (en) * | 2018-12-13 | 2020-06-23 | 岚士智能科技(上海)有限公司 | Automatic drilling equipment of carborundum honeycomb ceramics based on visual identification |
| CN109968569A (en) * | 2019-04-12 | 2019-07-05 | 安徽安缆模具有限公司 | A kind of efficient edge-neatening apparatus of air-conditioning plastic part |
| CN115846889A (en) * | 2023-03-01 | 2023-03-28 | 深圳市镭沃自动化科技有限公司 | Complex curved surface laser etching device |
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| WO2019024269A1 (en) | 2019-02-07 |
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