CN107681591A - A kind of big current-carrying capacity insulation pouring bus and its heat dissipating method - Google Patents
A kind of big current-carrying capacity insulation pouring bus and its heat dissipating method Download PDFInfo
- Publication number
- CN107681591A CN107681591A CN201710907698.9A CN201710907698A CN107681591A CN 107681591 A CN107681591 A CN 107681591A CN 201710907698 A CN201710907698 A CN 201710907698A CN 107681591 A CN107681591 A CN 107681591A
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- CN
- China
- Prior art keywords
- bus
- insulation
- insulation pouring
- heat
- heat pipe
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02G—INSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
- H02G5/00—Installations of bus-bars
- H02G5/06—Totally-enclosed installations, e.g. in metal casings
- H02G5/061—Tubular casings
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02G—INSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
- H02G5/00—Installations of bus-bars
- H02G5/10—Cooling
Abstract
The present invention relates to a kind of big current-carrying capacity insulation pouring bus and its heat dissipating method, the insulation pouring bus includes the bus being sealed in insulation pouring material, it is characterized in that in the insulation pouring bus, centered on bus, outwards set gradually thermal insulation layer and heat pipe, the bus and thermal insulation layer, heat pipe evaporation side are arranged in insulation pouring bus mould material, and the condensation side of the heat pipe is exposed outside insulation pouring bus mould material.The present invention had both met the insulation requirements that insulation pouring bus uses under the harsh environments such as wet environment, filthy environment, explosion hazard, and can greatly improves the radiating condition of big current-carrying capacity bus, obtains several times of even several thermal conductivity factors for decupling conventional thermal conductive material.
Description
Technical field
The present invention relates to a kind of big current-carrying capacity insulation pouring bus, is more particularly to needing reinforcement bus insulation or bus to prevent
Protect big current-carrying capacity insulation pouring bus radiator structure and its heat dissipating method used in the applied fields such as grade.
Background technology
Insulation pouring bus belongs to enclosed busbar, and because there is shell protection, it is existing by the external world can to substantially eliminate exposed bus
Tide vapour, dust and earth fault caused by foreign object, electrical system reliability of operation and continuity are improved, it is wide in engineering
General application.Insulation pouring bus directly pours into a mould bus sealing, suitable for higher severe of the requirement such as waterproof, anti-corrosion, explosion-proof
Industrial site, inner vacuum rely on insulating resin heat conduction and heat radiation, and manufacturing process is complicated, and thermal conductivity factor differs larger, heat dispersion
Lifting higher is required to the material and manufacturing process of product.Various types of insulation pouring bus heat dispersions are much smaller than
Exposed bus under identical busbar cross-section, and the heat dispersion of bus will largely influence the current-carrying capacity of insulation pouring bus
Design.
The material thermal conductivity order of magnitude with Thermal conductivity can only achieve 102 W/m.k, and heat pipe for thermal conductivity coefficient
Up to 105 W/m.k, its heat conductivility is significantly larger than traditional Heat Conduction Material.
The content of the invention
It is an object of the invention to provide one kind to be applied to insulating resin cast bus, and other need reinforcement bus exhausted
The big current-carrying capacity insulation pouring bus of the application places such as edge or bus degree of protection, the big current-carrying capacity insulation pouring bus have good
Good radiating effect.
To achieve these goals, the technical scheme is that:A kind of big current-carrying capacity insulation pouring bus, the insulation
Cast bus includes the bus being sealed in insulation pouring material, it is characterised in that in the insulation pouring bus, with bus
Centered on, thermal insulation layer and heat pipe are outwards set gradually, the bus and thermal insulation layer, heat pipe evaporation side are arranged at absolutely
In edge cast bus mould material, and the condensation side of the heat pipe is exposed outside insulation pouring bus mould material.
Further, bus passes through heat conduction glue laminating with thermal insulation layer, thermal insulation layer and heat pipe evaporation side.
Further, thermal insulation layer and heat pipe are symmetrical arranged in bus both sides.
Further, the thermal insulation layer uses ceramic material.
Further, using the copper shell through preservative treatment, integrally compacting forms heat pipe used, avoids welding or reduces
Solder joint is to reduce the influence to heat transfer resistance.
It is an object of the invention to provide one kind to be applied to insulating resin cast bus, and other need reinforcement bus exhausted
The heat dissipating method of the big current-carrying capacity insulation pouring bus of the application places such as edge or bus degree of protection, the big current-carrying capacity insulation pouring
Bus has good radiating effect.
To achieve these goals, the technical scheme is that:A kind of radiating side of big current-carrying capacity insulation pouring bus
Method, the insulation pouring bus include the bus being sealed in insulation pouring material, it is characterised in that female in the insulation pouring
In line, centered on bus, thermal insulation layer and heat pipe, the bus and thermal insulation layer, heat pipe evaporation are outwards set gradually
Side is arranged in insulation pouring bus mould material, and the condensation side of the heat pipe exposes insulation pouring bus mould material
Outside, the outside that the heat for the bus for being sealed in insulation pouring material internal is reached rapidly to insulation pouring bus by heat pipe condenses
End, cooled down using outside large space air, the radiating effect close to bare bus bar is obtained, to reduce the running temperature of bus.
A kind of big current-carrying capacity insulation pouring bus of the present invention has the heat conduction and heat radiation structure based on heat pipe heat radiation principle, leads to
Superheater tube is by the warm for the bus being sealed in metal shell or insulation pouring bus mould material such as inside compound inslation resin
The rapid outside condensation end for reaching insulation pouring bus of amount, is cooled down using outside large space air, obtained close to bare bus bar
Radiating effect, to reduce the running temperature of bus, improve its running status.The present invention is using medium in heat pipe close to vacuum
Evaporation cooling phenomenon in shell obtains the thermal conductivity factor far above still air and all kinds of mould materials such as insulating resin etc..Heat
The evaporation of medium, condensing characteristic need to be adapted with the operating temperature range of bus in pipe.
A kind of big current-carrying capacity insulation pouring bus of the present invention, had both met insulation pouring bus in wet environment, filthy ring
The insulation requirements used under the harsh environments such as border, explosion hazard, and can greatly improve the heat sink strip of big current-carrying capacity bus
Part, obtain several times of even several thermal conductivity factors for decupling conventional thermal conductive material.
Brief description of the drawings
Fig. 1 is the front view that a kind of big current-carrying capacity insulation pouring bus of the present invention uses heat pipe heat radiation.
Fig. 2 is the side view that a kind of big current-carrying capacity insulation pouring bus of the present invention uses heat pipe heat radiation.
Figure includes:Insulation pouring material 1, insulating heat-conductive ceramic layer 2, bus 3, heat pipe layer 4, heat-conducting glue 5.
Embodiment
Below according to accompanying drawing and specific embodiment of the invention, the present invention will be described in detail.
As illustrated, a kind of big current-carrying capacity insulation pouring bus of the present invention, using medium in heat pipe close to vacuum
Evaporation cooling phenomenon in shell obtains higher thermal conductivity factor, improves insulation pouring bus because of internal bus radiating condition.
Specifically, in insulation pouring bus, centered on bus 3, insulating heat-conductive ceramic layer 2, heat are outwards set gradually
Tube layer 4.Insulating heat-conductive ceramic layer shown in figure and heat pipe layer 4 are symmetrical arranged in busbar both sides, and its heat dispersion is only to exist
Bus side sets 2 times when insulating heat-conductive ceramic layer 2, heat pipe layer 4.As illustrated, the heat pipe layer includes some settings
Heat pipe on the outside of insulating heat-conductive ceramic layer, it is condensation end also settable radiating fin in outside in the outer end of the heat pipe.It is actual
In engineering insulating heat-conductive ceramic layer 2 and heat pipe layer 4 be only respectively provided with the one or both sides of bus 3 can according to busbar carrying capacity dissipate
Heat demand determines.
Between bus and the insulating heat-conductive ceramic material in intermediate layer, between the evaporation side of each heat pipe and insulating heat-conductive ceramic material
It is brought into close contact using stickiness heat-conducting glue 5, it is outside that condensation is placed on closing.The size and thickness, each heat pipe of insulating heat-conductive ceramics
Shell size, shape and quantity can combine bus current-carrying capacity and technological design depending on.
It is to discharge bus with insulating heat-conductive ceramic material and ceramic material with pouring material using the purpose of heat-conducting glue 5
The air plankton emptying being bonded at section, to reduce heat transfer resistance.Certain higher compacting manufacturing process is such as used, can be realized
When will make to connect in a manner of thermal resistance is minimum between each heat-conducting section, use can be also omitted.
Consider that shell be metal material in heat pipe, as it is directly contacted with bus, preventing for insulation pouring bus may be reduced
The performance such as water, dust-proof.Therefore insulating heat-conductive ceramics are set between bus and heat pipe, do not destroyed while bus radiating condition is improved
The performance of insulation pouring bus.The selection of ceramic material can consider various insulating heat-conductive ceramics.
Heat pipe used uses the higher copper shell through preservative treatment of thermal conductivity factor, and one compacting forms, avoids welding
Or solder joint is reduced to reduce the influence to heat transfer resistance.Heat pipe heat radiation fin is using the higher material of thermal conductivity factor, such as using gold
Then each fin outer surface need to carry out preservative treatment to be adapted to the requirement of the anti-corrosion and waterproof of field of employment to category fin.
Bus heat dissipation capacity is calculated according to busbar carrying capacity, it is determined that being radiated using heat pipe or heat-pipe radiator.Bus carries
When flow is smaller, radiating is less, only can set some heat pipe insertion insulation pouring buses along insulation pouring bus length direction
Inside radiated, bus and insulating heat-conductive ceramics, ceramics and heat pipe evaporation side are by heat conduction glue laminating, to exclude joint place
Air plankton, heat pipe or heat-pipe radiator is set to be connected with bus in a manner of thermal resistance is minimum;Busbar carrying capacity can be exhausted when larger
Radiator separately is set on the outside of edge cast bus, i.e., reinforcing radiating is carried out using heat-pipe radiator.Heat pipe or heat-pipe radiator size and
Shape need to be combined depending on the current-carrying capacity of bus.
According to a preferred embodiment of the invention, carried out using a kind of big current-carrying capacity insulation pouring bus heat dissipating method exhausted
When edge pours into a mould bus technological design, it is proposed that heat pipe or heat-pipe radiator and the integrated design of insulation pouring bus, manufacture.
Present disclosure is discussed in detail by above preferred embodiment, but it should be appreciated that the description above
It is not considered as limitation of the present invention.After those skilled in the art have read the above, for a variety of of the present invention
Modifications and substitutions all will be apparent.Therefore, protection scope of the present invention should be limited to the appended claims.
Claims (7)
1. a kind of big current-carrying capacity insulation pouring bus, the insulation pouring bus includes the mother being sealed in insulation pouring material
Line, it is characterised in that in the insulation pouring bus, centered on bus, thermal insulation layer and heat pipe are outwards set gradually,
The bus and thermal insulation layer, heat pipe evaporation side are arranged in insulation pouring bus mould material, and the heat pipe is cold
Expose outside insulation pouring bus mould material solidifying side.
2. a kind of big current-carrying capacity insulation pouring bus as claimed in claim 1, it is characterised in that bus and thermal insulation layer, absolutely
Edge heat-conducting layer passes through heat conduction glue laminating with heat pipe evaporation side.
3. a kind of big current-carrying capacity insulation pouring bus as claimed in claim 1, it is characterised in that be symmetrical arranged in bus both sides
Thermal insulation layer and heat pipe.
4. a kind of big current-carrying capacity insulation pouring bus as claimed in claim 1, it is characterised in that heat pipe used is used through anti-corrosion
Integrally compacting forms the copper shell of processing.
5. a kind of big current-carrying capacity insulation pouring bus as claimed in claim 1, it is characterised in that along insulation pouring bus length
Direction, which is set in some heat pipe insertion insulation pouring buses, is radiated.
A kind of 6. big current-carrying capacity insulation pouring bus as any one of claim 1 ~ 5, it is characterised in that the insulation
Heat-conducting layer can use ceramic material.
7. a kind of heat dissipating method of big current-carrying capacity insulation pouring bus, the insulation pouring bus includes being sealed in insulation pouring material
Bus in material, it is characterised in that in the insulation pouring bus, centered on bus, outwards set gradually thermal insulation layer
And heat pipe, the bus and thermal insulation layer, heat pipe evaporation side are arranged in insulation pouring bus mould material, and the heat
The condensation side of pipe is exposed outside insulation pouring bus mould material, and the bus of insulation pouring material internal will be sealed in by heat pipe
Heat reaches rapidly the outside condensation end of insulation pouring bus, is cooled down, is obtained close to bare bus bar using outside large space air
Radiating effect, to reduce the running temperature of bus.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201710907698.9A CN107681591A (en) | 2017-09-29 | 2017-09-29 | A kind of big current-carrying capacity insulation pouring bus and its heat dissipating method |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201710907698.9A CN107681591A (en) | 2017-09-29 | 2017-09-29 | A kind of big current-carrying capacity insulation pouring bus and its heat dissipating method |
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CN107681591A true CN107681591A (en) | 2018-02-09 |
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CN201710907698.9A Pending CN107681591A (en) | 2017-09-29 | 2017-09-29 | A kind of big current-carrying capacity insulation pouring bus and its heat dissipating method |
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Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2006031959A (en) * | 2004-07-12 | 2006-02-02 | Nissan Motor Co Ltd | Bus bar |
CN201038683Y (en) * | 2007-04-24 | 2008-03-19 | 上海邦盛防电避雷技术有限公司 | Wholly sealed insulation glue casting aluminum busbar slot |
CN102131368A (en) * | 2010-01-20 | 2011-07-20 | 和硕联合科技股份有限公司 | Temperature equilibrium plate and manufacturing method thereof |
CN203984697U (en) * | 2014-07-21 | 2014-12-03 | 谢彦君 | A kind of electric heat-producing machine |
CN104269794A (en) * | 2014-09-12 | 2015-01-07 | 中国能源建设集团镇江华东电力设备制造厂 | All-insulation poured bus |
CN206136562U (en) * | 2016-10-19 | 2017-04-26 | 上海市政工程设计研究总院(集团)有限公司 | Built -in high -power heating element's high IP protection level cabinet of heat pipe cooling formula |
CN207504516U (en) * | 2017-09-29 | 2018-06-15 | 上海市政工程设计研究总院(集团)有限公司 | A kind of big current-carrying capacity insulation pouring busbar |
-
2017
- 2017-09-29 CN CN201710907698.9A patent/CN107681591A/en active Pending
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2006031959A (en) * | 2004-07-12 | 2006-02-02 | Nissan Motor Co Ltd | Bus bar |
CN201038683Y (en) * | 2007-04-24 | 2008-03-19 | 上海邦盛防电避雷技术有限公司 | Wholly sealed insulation glue casting aluminum busbar slot |
CN102131368A (en) * | 2010-01-20 | 2011-07-20 | 和硕联合科技股份有限公司 | Temperature equilibrium plate and manufacturing method thereof |
CN203984697U (en) * | 2014-07-21 | 2014-12-03 | 谢彦君 | A kind of electric heat-producing machine |
CN104269794A (en) * | 2014-09-12 | 2015-01-07 | 中国能源建设集团镇江华东电力设备制造厂 | All-insulation poured bus |
CN206136562U (en) * | 2016-10-19 | 2017-04-26 | 上海市政工程设计研究总院(集团)有限公司 | Built -in high -power heating element's high IP protection level cabinet of heat pipe cooling formula |
CN207504516U (en) * | 2017-09-29 | 2018-06-15 | 上海市政工程设计研究总院(集团)有限公司 | A kind of big current-carrying capacity insulation pouring busbar |
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