CN107680720A - Lightweight high flexibility removal cable - Google Patents
Lightweight high flexibility removal cable Download PDFInfo
- Publication number
- CN107680720A CN107680720A CN201710932236.2A CN201710932236A CN107680720A CN 107680720 A CN107680720 A CN 107680720A CN 201710932236 A CN201710932236 A CN 201710932236A CN 107680720 A CN107680720 A CN 107680720A
- Authority
- CN
- China
- Prior art keywords
- insulation core
- insulating barrier
- core wire
- high flexibility
- cable
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/04—Flexible cables, conductors, or cords, e.g. trailing cables
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B1/00—Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
- H01B1/02—Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors mainly consisting of metals or alloys
- H01B1/026—Alloys based on copper
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B5/00—Non-insulated conductors or conductive bodies characterised by their form
- H01B5/08—Several wires or the like stranded in the form of a rope
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/02—Disposition of insulation
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
- H01B7/18—Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
- H01B7/29—Protection against damage caused by extremes of temperature or by flame
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B9/00—Power cables
- H01B9/02—Power cables with screens or conductive layers, e.g. for avoiding large potential gradients
- H01B9/024—Power cables with screens or conductive layers, e.g. for avoiding large potential gradients composed of braided metal wire
Abstract
The invention provides lightweight high flexibility removal cable, it causes the service life of cable and shielding service life to increase, and ensures the softness of cable, tension, antitorque, and the overall weight of cable is mitigated.It includes center conductor, first insulating barrier, outer contact, woven shield, restrictive coating, center conductor under the state of section, first insulating barrier, outer contact, woven shield, restrictive coating is radially set from inside to outside successively, center conductor includes the first insulation core wire, outsourcing band part, the entirety that some first insulation core wires are twisted after being formed is outsourced band portion subpackage and covered, if outsourcing band portion subassembly is provided with dry filler material between forming the outer ring surface of the insulating barrier of internal chamber wall and the first insulation core wire, the outer ring portion of outsourcing band part is coated with the first insulating barrier, the annular housing inner ring formed between the outer ring surface of first insulating barrier and the inner ring surface of woven shield is furnished with twisted some second insulation core wires.
Description
Technical field
The present invention relates to the technical field of removal cable, specially lightweight high flexibility removal cable.
Background technology
With the development of industry 4.0, industrial automation production is more and more extensive, and it can increase substantially production efficiency, drop
Low production cost, reduce in process of production because the bad probability of product caused by human factor.The development of automation is with regard to necessary
There is the support of corresponding auxiliary products.Such as high flexibility removal cable is exactly that automated production equipment uses the most key portion
One of part, the serving span of cable product directly affect the performance of equipment.
It is most of in the existing high flexibility drag chain cable used in industrial automation equipment problems with to be present：
1st, cable service life is short, changes frequent；
2nd, there is signal interference in shielding fracture during use, equipment malfunction is made, control accuracy goes wrong, failure report
It is alert；
3rd, cable unit weight is larger, cable integrally it is harder cause coordinative composition of equipments power of motor it is bigger, energy consumption number
It is higher；Corollary equipment is fragile, replacement cost height etc..
4th, it is likely to result in insulation core wire after shielding fracture and punctures and triggers the major accidents such as short circuit.
The main reason for causing problem above is as follows：
1st, process conditions and production equipment do not reach the requirement of this kind of cable to conductor in the fabrication process.
2nd, the current electric wire maximum material of usage amount or PVC material in process of production；Because PVC material is either
Technique still produces all more ripe, but PVC material has its shortcoming again in itself：Density is big, low intensity, elongation are small, slip
It is low etc..
3rd, twisting process control, equipment use cause larger stress inside insulation core wire be present, most Zhongdao paper service life
Reduce.
4th, packing material selects the cheap rope made of hemp mostly (intensity is small, easy fracture)；
5th, shielding mode it is a lot, the cable shield major way currently used for automation equipment have aluminum foil shielded, it is tin plating/
Naked copper establishment shielding etc., the major way considered are whether count reaches requirement without being selected according to specific use environment
Select the technological factors such as suitable establishment density, angle of weave, establishment pitch.
6th, most of selection of sheath material uses PVC material as sheath material, and such strength of materials is low, elongation is low etc.
Self character causes it not reach the overall endurance test request of cable.
The content of the invention
In view of the above-mentioned problems, the invention provides lightweight high flexibility removal cable, its cause the service life of cable with
And shielding service life increases, and ensure the softness of cable, tension, antitorque, and the overall weight of cable is mitigated.
Lightweight high flexibility removal cable, it is characterised in that：Its include center conductor, the first insulating barrier, outer contact,
Woven shield, restrictive coating, the center conductor, the first insulating barrier under the state of section, outer contact, woven shield, shield
Jacket layer is radially set from inside to outside successively, and the center conductor includes the first insulation core wire, outsourcing band part, some
One insulation core wire is twisted formed after entirety covered by the outsourcing band portion subpackage, the outsourcing band portion subassembly formed internal chamber wall with
If being provided with dry filler material between the outer ring surface of the insulating barrier of first insulation core wire, the outer ring portion of the outsourcing band part
It is coated with the first insulating barrier, the annular formed between the outer ring surface of first insulating barrier and the inner ring surface of the woven shield
Cavity inner ring is furnished with twisted some second insulation core wires, and second insulation core wire and the twisted filling of the light-duty packing are full
The annular housing, composition outer contact, the outer ring surface of the woven shield are coated with restrictive coating, the woven shield tool
Body is that copper foil wire braid shielded forms, and the restrictive coating is specially that high fire-retardance, wear-resisting, resist bending, the material of tear-proof are made.
It is further characterized by：
First insulation core wire, the inner conductor of the second insulation core wire use six class conductors specified in IEC60228,
Process is carried out using back twist equipment in conductor process, so as to be reduced to stress existing for conductor as far as possible, ensures to lead
Body is not in knotting, the generation of bad break during subsequent movement use, is had using the conductor of this method process soft, anti-
The characteristics of drawing, be antitorque；
The insulating barrier of first insulating barrier, the insulating barrier of the first insulation core wire and the second insulation core wire is using close
Spend and 30MPa or more material is can reach by 0.92g/cm3, tensile strength be made so that the insulated part of whole cable it is exhausted
Thinner, the intensity that edge thickness can be done also have increase so that insulaion resistance is bigger safer, and service life is longer, material usage
Less more environmentally-friendly, slip is more preferable, and insulation weight can reduce 50%-60% so as to reduce cable unit weight；
The first insulating core cabling carries out process using back twist equipment, ensures that the lay of cable, structure are more stable,
Internal stress is smaller；
The twisted strand for carrying out process using back twist equipment, ensureing cable of second insulation core wire and light-duty packing
More stable away from, structure, internal stress is smaller；
The conductor of second insulation core wire is specially reinforced tin plating annealed copper strand wire；
The outsourcing band part is specially slip band；
Count >=80% of the woven shield, optimization establishment angle are 30 ° ± 10, braiding when even tension；
The shielding material of the woven shield is woven using copper foil wire, and the copper foil wire is by one or several strands
Be combined element composition conductor, each element by one or a few metal strip spiral it is wrapped on single and with
Single makees support composition, and elasticity, flexibility and the bending strength of copper foil wire are good；Bear longitudinal drawing in the center section of copper foil wire
Power, therefore, copper foil wire wave bending performance and to be much higher by normal conductor；
Preferably, the shielding material of the woven shield is tin plating copper foil wire；
The packing material is specially aramid yarn, and aramid yarn is a kind of high performance material, and it combines high intensity and weight
Light characteristic, under conditions of equivalent weight, it is the intensity of 5 times of steel wire, 2.5 times of glass fibre, 10 dual intensities of aluminium, is recognized
For fiber most strong in the world；
The characteristic of the material of the restrictive coating is density 1.23g/cm3, elongation at break 600, tensile strength 35MPa, is made
Obtaining restrictive coating has the advantages of intensity is high, elasticity is good, high elongation rate, low friction are lost.
After structure using the present invention, it produces following beneficial effect：
1st, cable service life substantially increases；With reference to TUV standards 2PFG2577 " 90 ° of BendingTest " method of testings, gently
Quantization high flexibility removal cable, which moves integrally service life, can reach more than 6 times of common cable；Common cable moves
The various phenomenons such as bad restricting the number transmission, interference, short circuit typically just occur in its shielding life-span at 800,000 times during test, and pass through
Improved wireline test can reach 5,000,000 times and more than；
2nd, electric wire is overall more soft, can reduce the power of the equipment part；Help to reduce complete machine power attenuation；
3rd, unit weight mitigates 20%-40%；Contribute to the overall light-weight design of equipment；
4th, equipment wiring is more convenient, and overall routing is more succinct, facilitates follow-up repair and maintenance；
To sum up, this technology its service life of cable and shielding service life are increased, and ensure the soft of cable
It is soft, tension, antitorque, and the overall weight of cable is mitigated.
Brief description of the drawings
Fig. 1 is the sectional structure simplified schematic diagram of the present invention；
Title in figure corresponding to sequence number is as follows：
Center conductor 1, the first insulation core wire 11, outsourcing band part 12, packing material 13, the first insulating barrier 2, outer contact
3rd, annular housing 31, the second insulation core wire 32, reinforced tin plating annealed copper strand wire 321, light-duty packing 33, woven shield 4, shield
Jacket layer 5.
Embodiment
Lightweight high flexibility removal cable, is shown in Fig. 1：It includes center conductor 1, the first insulating barrier 2, outer contact 3, volume
Knit screen layer 4, restrictive coating 5, center conductor 1, the first insulating barrier 2, outer contact 3 under the state of section, woven shield 4, shield
Jacket layer 5 is radially set from inside to outside successively, and center conductor 1 includes the first insulation core wire 11, outsourcing band part 12, Ruo Gangen
First insulation core wire 11 is twisted formed after entirety be outsourced band part 12 and coat, the combination of outsourcing band part 12 formed internal chamber wall and
If being provided with dry filler material 13 between the outer ring surface of the insulating barrier of the first insulation core wire 11, the outer portion subpackage of outsourcing band part 12
It is covered with the first insulating barrier 2, the annular housing 31 formed between the outer ring surface of the first insulating barrier 2 and the inner ring surface of woven shield 4
Inner ring is furnished with twisted some second insulation core wires 32, is additionally provided with some light-duty packings 33 in annular housing 31, second is exhausted
Edge cored wire 32 and the full annular housing 31 of the twisted filling of light-duty packing 33, composition outer contact 3, the outer ring surface of woven shield 4
It is coated with restrictive coating 5, woven shield 4 is specially that copper foil wire braid shielded forms, and restrictive coating 5 is specially high fire-retardance, wear-resisting, resistance to
Bending, the material of tear-proof are made.
First insulation core wire 11, the inner conductor of the second insulation core wire 32 use six class conductors specified in IEC60228,
Process is carried out using back twist equipment in conductor process, so as to be reduced to stress existing for conductor as far as possible, ensures to lead
Body is not in knotting, the generation of bad break during subsequent movement use, is had using the conductor of this method process soft, anti-
The characteristics of drawing, be antitorque；
The insulating barrier of first insulating barrier 2, the insulating barrier of the first insulation core wire 11 and the second insulation core wire 32 is using close
Spend and 30MPa or more material is can reach by 0.92g/cm3, tensile strength be made so that the insulated part of whole cable it is exhausted
Thinner, the intensity that edge thickness can be done also have increase so that insulaion resistance is bigger safer, and service life is longer, material usage
Less more environmentally-friendly, slip is more preferable, and insulation weight can reduce 50%-60% so as to reduce cable unit weight；
The twisted of first insulation core wire 11 carries out process using back twist equipment, ensures that the lay of cable, structure are more stable, interior
Portion's stress is smaller；
The twisted strand for carrying out process using back twist equipment, ensureing cable of second insulation core wire 32 and light-duty packing 33
More stable away from, structure, internal stress is smaller；
Outsourcing band part 12 is specially slip band；
Count >=80% of woven shield 4, establishment angle are 30 ° ± 10, braiding when even tension；
The shielding material of woven shield 4 is woven using copper foil wire, and copper foil wire is to be stranded in one by one or several
The conductor of the element composition risen, each element are wrapped on single and with single by one or a few metal strip spiral
Make support composition, elasticity, flexibility and the bending strength of copper foil wire are good；Longitudinal pulling force is born in the center section of copper foil wire, because
This, copper foil wire waves bending performance and to be much higher by normal conductor；
Packing material 13 is specially aramid yarn, and aramid yarn is a kind of high performance material, and it combines high intensity and in light weight
Characteristic, under conditions of equivalent weight, be the intensity of 5 times of steel wire, 2.5 times of glass fibre, 10 dual intensities of aluminium, be considered as
Most strong fiber in the world；
The characteristic of the material of restrictive coating 5 is density 1.23g/cm3, elongation at break 600, tensile strength 35MPa so that shield
Jacket layer has the advantages of intensity is high, elasticity is good, high elongation rate, low friction are lost.
Specific embodiment, see Fig. 1：Band part 12 is outsourced after first insulation core wire 11 of six roots of sensation minor diameter is twisted to coat,
Three aramid yarns are evenly equipped between the outer ring surface for the insulating barrier that the combination of outsourcing band part 12 forms internal chamber wall and the first insulation core wire 11,
The outer ring portion of outsourcing band part 12 is coated with the first insulating barrier 2, the outer ring surface of the first insulating barrier 2 and woven shield 4 it is interior
The inner ring of annular housing 31 formed between anchor ring is furnished with twisted nine second insulation core wires 32 and three light-duty packings 33, its
In three second insulation core wires 32 and a light-duty packing 33 form one group of structure, three groups of structure ring cloth are twisted arranged,
The outer ring surface of woven shield 4 is coated with restrictive coating 5, wherein the conductor of the second insulation core wire 32 is specially reinforced tin plating soft copper
Twisted wire 321；The shielding material of woven shield 4 is tin plating copper foil wire.
The specific embodiment of the present invention is described in detail above, but content is only the preferable implementation of the invention
Example, it is impossible to be considered as the practical range for limiting the invention.All impartial changes made according to the invention application range
Change and improvement etc., all should still be belonged within this patent covering scope.
Claims (10)
1. lightweight high flexibility removal cable, it is characterised in that：It includes center conductor, the first insulating barrier, outer contact, volume
Knit screen layer, restrictive coating, the center conductor, the first insulating barrier, outer contact, woven shield, sheath under the state of section
Layer is radially set from inside to outside successively, and the center conductor includes the first insulation core wire, outsourcing band part, some first
The entirety that insulation core wire is twisted after being formed is covered by the outsourcing band portion subpackage, and the outsourcing band portion subassembly forms internal chamber wall and institute
If being provided with dry filler material between stating the outer ring surface of the insulating barrier of the first insulation core wire, the outer portion subpackage of the outsourcing band part
It is covered with the first insulating barrier, the annular chamber formed between the outer ring surface of first insulating barrier and the inner ring surface of the woven shield
Internal ring is furnished with twisted some second insulation core wires, second insulation core wire and the full institute of the twisted filling of the light-duty packing
Annular housing, composition outer contact are stated, the outer ring surface of the woven shield is coated with restrictive coating, and the woven shield is specific
Formed for copper foil wire braid shielded, the restrictive coating is specially that high fire-retardance, wear-resisting, resist bending, the material of tear-proof are made.
2. lightweight high flexibility removal cable as claimed in claim 1, it is characterised in that：First insulation core wire, second
The inner conductor of insulation core wire uses six class conductors specified in IEC60228, is twisted in conductor process using back twist equipment
System.
3. lightweight high flexibility removal cable as claimed in claim 1, it is characterised in that：It is first insulating barrier, first exhausted
The insulating barrier of the insulating barrier of edge cored wire and the second insulation core wire is that 0.92g/cm3, tensile strength can reach using density
30MPa or more material is made.
4. lightweight high flexibility removal cable as claimed in claim 1, it is characterised in that：The first insulating core cabling
Process is carried out using back twist equipment, second insulation core wire and the twisted of light-duty packing carry out process using back twist equipment.
5. lightweight high flexibility removal cable as claimed in claim 1, it is characterised in that：The conductor of second insulation core wire
Specially reinforced tin plating annealed copper strand wire.
6. lightweight high flexibility removal cable as claimed in claim 1, it is characterised in that：The braiding of the woven shield is close
Degree >=80%, optimization establishment angle be 30 ° ± 10 °, braiding when even tension.
7. lightweight high flexibility removal cable as claimed in claim 1, it is characterised in that：The shielding material of the woven shield
Material is woven using copper foil wire, and the copper foil wire is the conductor being made up of one or several elements twisted together, each
Individual element is formed on single and with single by one or a few metal strip spiral is wrapped as support.
8. lightweight high flexibility removal cable as claimed in claim 7, it is characterised in that：The shielding material of the woven shield
Expect for tin plating copper foil wire.
9. lightweight high flexibility removal cable as claimed in claim 1, it is characterised in that：The packing material is specially aramid fiber
Yarn.
10. lightweight high flexibility removal cable as claimed in claim 1, it is characterised in that：The spy of the material of the restrictive coating
Property for density 1.23g/cm3, elongation at break 600, tensile strength 35MPa.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710932236.2A CN107680720A (en) | 2017-10-10 | 2017-10-10 | Lightweight high flexibility removal cable |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710932236.2A CN107680720A (en) | 2017-10-10 | 2017-10-10 | Lightweight high flexibility removal cable |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107680720A true CN107680720A (en) | 2018-02-09 |
Family
ID=61139989
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710932236.2A Pending CN107680720A (en) | 2017-10-10 | 2017-10-10 | Lightweight high flexibility removal cable |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107680720A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110289130A (en) * | 2019-08-05 | 2019-09-27 | 常熟市景弘盛通信科技股份有限公司 | Flexible data line |
| CN110838388A (en) * | 2019-11-20 | 2020-02-25 | 杭州乐守科技有限公司 | Special self-fixing coaxial cable for carrier communication |
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| CN105845263A (en) * | 2015-01-14 | 2016-08-10 | 安徽联嘉祥特种电缆有限公司 | Novel computer transmission cable and manufacturing method therefor |
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| CN207425406U (en) * | 2017-10-10 | 2018-05-29 | 常熟市景弘盛通信科技股份有限公司 | Lightweight high flexibility removal cable |
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| CN201522873U (en) * | 2009-07-25 | 2010-07-07 | 四川明星电缆股份有限公司 | High-temperature resistant tensile flexible-structure cable |
| CN202196596U (en) * | 2011-03-11 | 2012-04-18 | 南京全信传输科技股份有限公司 | Traveling control cable |
| JP2012195304A (en) * | 2012-07-02 | 2012-10-11 | Sony Corp | Shield cable |
| CN203232746U (en) * | 2013-04-02 | 2013-10-09 | 芜湖航天特种电缆厂 | Special antistatic and supper flexible composite cable |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110289130A (en) * | 2019-08-05 | 2019-09-27 | 常熟市景弘盛通信科技股份有限公司 | Flexible data line |
| CN110838388A (en) * | 2019-11-20 | 2020-02-25 | 杭州乐守科技有限公司 | Special self-fixing coaxial cable for carrier communication |
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