CN107680714A - 一种抗拉抗干扰型交联聚乙烯绝缘中压电力电缆 - Google Patents

一种抗拉抗干扰型交联聚乙烯绝缘中压电力电缆 Download PDF

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CN107680714A
CN107680714A CN201710986833.3A CN201710986833A CN107680714A CN 107680714 A CN107680714 A CN 107680714A CN 201710986833 A CN201710986833 A CN 201710986833A CN 107680714 A CN107680714 A CN 107680714A
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朱向辉
刘磊
储钰期
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Wuxi Great Wall Electric Wire & Cable Co Ltd
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    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B3/00Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties
    • H01B3/18Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances
    • H01B3/30Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/17Protection against damage caused by external factors, e.g. sheaths or armouring
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/17Protection against damage caused by external factors, e.g. sheaths or armouring
    • H01B7/18Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/17Protection against damage caused by external factors, e.g. sheaths or armouring
    • H01B7/18Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring
    • H01B7/182Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring comprising synthetic filaments
    • H01B7/183Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring comprising synthetic filaments forming part of an outer sheath
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/17Protection against damage caused by external factors, e.g. sheaths or armouring
    • H01B7/18Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring
    • H01B7/22Metal wires or tapes, e.g. made of steel
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/17Protection against damage caused by external factors, e.g. sheaths or armouring
    • H01B7/28Protection against damage caused by moisture, corrosion, chemical attack or weather
    • H01B7/2806Protection against damage caused by corrosion
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/17Protection against damage caused by external factors, e.g. sheaths or armouring
    • H01B7/29Protection against damage caused by extremes of temperature or by flame
    • H01B7/295Protection against damage caused by extremes of temperature or by flame using material resistant to flame
    • HELECTRICITY
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    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
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Abstract

本发明公开了一种抗拉抗干扰型交联聚乙烯绝缘中压电力电缆,该电缆由抗干扰穿线管和抗拉线缆组合而成,所述的抗拉线缆设置在抗干扰穿线管内;本发明通过在穿线管内设置有多个电力电缆,适用于多根电力电缆同时插入使用,减少了成本,节约了资源,在穿线管本体内设置支撑芯,增加了穿线管抵抗外部应力的能力,通过同时设置有双层金属层,因而在电力电缆穿过穿线管本体时,穿线管可起到屏蔽电磁波干扰的作用,避免各电器线路之间的电磁波干扰,为人们的生活带来的便利,拓宽穿线管的应用范围,通过设置有双层塑料层,使得穿线管具有阻燃、耐腐蚀和绝缘性好的特点。

Description

一种抗拉抗干扰型交联聚乙烯绝缘中压电力电缆
技术领域
本发明涉及电缆领域,具体涉及一种抗拉抗干扰型交联聚乙烯绝缘中压电力电缆。
背景技术
为了提高电缆抗外界电磁场的干扰能力以及防止电缆运行时向外界辐射电磁场,提高电缆运行的稳定可靠性,传输电缆的护层结构一般均要设置抗电磁干扰的屏蔽层。传统的电缆护层一般由以下的结构层构成:包覆在电缆缆芯外层的包覆层, 通用包覆层由挤制的塑料套或各种带材绕包而成的包覆层,其作用是使缆芯结构紧密并防止工艺过程中烫伤或损伤,起到保护缆芯的作用。包覆层外为电场屏蔽层,电场屏蔽层为铜带,形成电场屏蔽体,其作用是防止外界电场对电缆产生影响。电场屏蔽层外是挤制的塑料内衬层,其作用是保护电缆的电场屏蔽层在磁场屏蔽层加工生产过程中不受损伤。塑料内衬层外层是电缆的磁场保护层及金属材质的防护层,磁场屏蔽及金属防护层主要有钢带,其主要作用是实现电缆的磁场屏蔽,防止电缆受到外界的磁场干扰,并提高电缆抗机械外力的能力。最外层为外护套,是电缆的阻燃、防水、防紫外线、防白蚁等的功能护层。
上述电缆的护层特点是结构比较繁杂,电缆外径大、电缆重,制造过程的工艺复杂且制造成本较高,施工成本也较高,电缆的弯曲性能相对较差。屏蔽铜带或铝带因强度所限,在电缆制造及使用过程中容易断裂而造成屏蔽体不连续的危害,导致系统运行存在安全隐患。
电线电缆是用以传输电磁能,信息和实现电磁能转换的线材产品,随着社会现代化的进程,越来越多的电线电缆被需求,但是在实际使用的过程中国,现有的电线电缆在架设敷设的过程中,被拖拽后,线缆线芯以及线芯外的护层容易出现断裂的现象。
发明内容
为了克服现有技术中存在的不足,提供一种抗拉抗干扰型交联聚乙烯绝缘中压电力电缆。
为实现上述目的,本发明提供一种抗拉抗干扰型交联聚乙烯绝缘中压电力电缆,该电缆由抗干扰穿线管和抗拉线缆组合而成,所述的抗拉线缆设置在抗干扰穿线管内;
所述的抗干扰穿线管结构为:包括:设置在穿线管最内层的弹性支撑芯,所述的弹性支撑芯上设有多个空腔,弹性支撑芯外依次设置有第一塑料层、第一胶层、钢丝层、第二塑料层、第二胶层和钢带层,所述第一塑料层与钢丝层通过第一胶层紧密连接,所述第二塑料层与钢带层通过第二胶层紧密连接,所述钢带层外部设置有玻璃纤维带扎紧层,所述玻璃纤维带扎紧层上设置有密集的耐拖耐磨橡胶凸点;
所述的抗拉线缆放置在空腔内,其结构为:包括导体,在导体外平行疏绕有蚕丝编织层,蚕丝编织层外包覆有尼龙丝层,尼龙丝层外依次设有绝缘层、屏蔽层以及外护套,所述的屏蔽层与外护套之间设有铝箔复合玻璃纤维布,所述铝箔复合玻璃纤维布热压复合在外护套与屏蔽层上;所述的外护套表面安装有自带卡式固定装置的抗干扰磁环。
进一步地,所述的抗干扰磁环为100MHz的EMI吸收磁环。
进一步地,所述内腔的内径与抗拉线缆的外径大小相同。
进一步地,所述的耐拖耐磨橡胶凸点为半径为1-2mm的半球体。
与现有技术相比,本发明的有益效果在于:
本发明通过在穿线管内设置有多个电力电缆,适用于多根电力电缆同时插入使用,减少了成本,节约了资源,在穿线管本体内设置支撑芯,增加了穿线管抵抗外部应力的能力,通过同时设置有双层金属层,因而在电力电缆穿过穿线管本体时,穿线管可起到屏蔽电磁波干扰的作用,避免各电器线路之间的电磁波干扰,为人们的生活带来的便利,拓宽穿线管的应用范围,通过设置有双层塑料层,使得穿线管具有阻燃、耐腐蚀和绝缘性好的特点;
所述外护套上设有抗干扰磁环为100MHz的EMI吸收磁环,具有抑制电源线、信号线、电缆上的干扰,同时还具有吸收静电脉冲能力,使电缆既不干扰其它设备,同时也不受其它设备的影响;
通过在外护套上安装抗干扰磁环与抗干扰穿线管上的铜丝、铜带层实现了屏蔽电线内部电流产生的电磁、信号、辐射等波段,抑制电源线、信号线、电缆上的干扰,还具有吸收静电脉冲能力,使电缆既不干扰其它设备,同时也不受其它设备的影响;
导体外平行疏绕有的蚕丝编织层,以及蚕丝编织层外包覆有的尼龙丝层,能够充分裹紧线缆线芯,保持线缆线芯不松散,同时进一步保证外护套层和线缆线芯之间的层式结构足够凝聚;
设置有密集的耐拖耐磨橡胶凸点,用于增大摩擦,增大敷设中耐磨耐拖。
附图说明
图1为本发明中抗干扰穿线管的结构示意图;
图2为本发明中抗拉线缆的结构示意图。
具体实施方式
下面结合附图和具体实施例,进一步阐明本发明,应理解这些实施例仅用于说明本发明而不用于限制本发明的范围,在阅读了本发明之后,本领域技术人员对本发明的各种等价形式的修改均落于本申请所附权利要求所限定的范围。
如图1所示,本发明中的抗干扰穿线管结构为:包括:设置在穿线管最内层的弹性支撑芯1,所述的弹性支撑芯上设有多个空腔2,弹性支撑芯外依次设置有第一塑料层3、第一胶层4、钢丝层5、第二塑料层6、第二胶层7和钢带层8,所述第一塑料层与钢丝层通过第一胶层紧密连接,所述第二塑料层与钢带层通过第二胶层紧密连接,所述钢带层外部设置有玻璃纤维带扎紧层9,所述玻璃纤维带扎紧层上设置有密集的耐拖耐磨橡胶凸点10;
如图2所示,本发明中所述的抗拉线缆的结构为:包括导体11,在导体外平行疏绕有蚕丝编织层12,蚕丝编织层外包覆有尼龙丝层13,尼龙丝层外依次设有绝缘层14、屏蔽层15以及外护套16,所述的屏蔽层与外护套之间设有铝箔复合玻璃纤维布17,所述铝箔复合玻璃纤维布热压复合在外护套与屏蔽层上;所述的外护套表面安装有自带卡式固定装置的抗干扰磁环18。
进一步地,所述的抗干扰磁环为100MHz的EMI吸收磁环。
进一步地,所述内腔的内径与抗拉线缆的外径大小相同。
进一步地,所述的耐拖耐磨橡胶凸点为半径为1-2mm的半球体。
结合图1和图2,本发明所述的一种抗拉抗干扰型交联聚乙烯绝缘中压电力电缆由抗干扰穿线管和抗拉线缆组合而成;然后将多根抗拉线缆对应设置在抗干扰穿线管的内腔2内就形成了本发明的抗拉抗干扰型交联聚乙烯绝缘中压电力电缆。
以上所述仅是本发明的优选实施方式,应当指出,对于本领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干变型和改进,这些也应视为属于本发明的保护范围。

Claims (4)

1.一种抗拉抗干扰型交联聚乙烯绝缘中压电力电缆,其特征在于,该电缆由抗干扰穿线管和抗拉线缆组合而成,所述的抗拉线缆设置在抗干扰穿线管内;
所述的抗干扰穿线管结构为:包括:设置在穿线管最内层的弹性支撑芯,所述的弹性支撑芯上设有多个空腔,弹性支撑芯外依次设置有第一塑料层、第一胶层、钢丝层、第二塑料层、第二胶层和钢带层,所述第一塑料层与钢丝层通过第一胶层紧密连接,所述第二塑料层与钢带层通过第二胶层紧密连接,所述钢带层外部设置有玻璃纤维带扎紧层,所述玻璃纤维带扎紧层上设置有密集的耐拖耐磨橡胶凸点;
所述的抗拉线缆放置在空腔内,其结构为:包括导体,在导体外平行疏绕有蚕丝编织层,蚕丝编织层外包覆有尼龙丝层,尼龙丝层外依次设有绝缘层、屏蔽层以及外护套,所述的屏蔽层与外护套之间设有铝箔复合玻璃纤维布,所述铝箔复合玻璃纤维布热压复合在外护套与屏蔽层上;所述的外护套表面安装有自带卡式固定装置的抗干扰磁环。
2.根据权利要求1所述的抗拉抗干扰型交联聚乙烯绝缘中压电力电缆,其特征在于:所述的抗干扰磁环为100MHz的EMI吸收磁环。
3.根据权利要求1所述的抗拉抗干扰型交联聚乙烯绝缘中压电力电缆,其特征在于:所述内腔的内径与抗拉线缆的外径大小相同。
4.根据权利要求1所述的抗拉抗干扰型交联聚乙烯绝缘中压电力电缆,其特征在于:所述的耐拖耐磨橡胶凸点为半径为1-2mm的半球体。
CN201710986833.3A 2017-10-20 2017-10-20 一种抗拉抗干扰型交联聚乙烯绝缘中压电力电缆 Pending CN107680714A (zh)

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CN112242607A (zh) * 2019-07-17 2021-01-19 深圳市通用测试系统有限公司 传输线缆和电子设备
CN112242607B (zh) * 2019-07-17 2024-04-30 深圳市通用测试系统有限公司 传输线缆和电子设备

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