CN107677959A - Unmanned plane induction machine combined test stand and method of testing - Google Patents

Unmanned plane induction machine combined test stand and method of testing Download PDF

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Publication number
CN107677959A
CN107677959A CN201710677594.3A CN201710677594A CN107677959A CN 107677959 A CN107677959 A CN 107677959A CN 201710677594 A CN201710677594 A CN 201710677594A CN 107677959 A CN107677959 A CN 107677959A
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motor
host computer
measured
unmanned plane
propeller
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CN201710677594.3A
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王江峰
朱庆
郎向荣
路国卫
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HANGZHOU WEIHENG TECHNOLOGY Co Ltd
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HANGZHOU WEIHENG TECHNOLOGY Co Ltd
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Priority to CN201710677594.3A priority Critical patent/CN107677959A/en
Publication of CN107677959A publication Critical patent/CN107677959A/en
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R31/00Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
    • G01R31/34Testing dynamo-electric machines

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  • General Physics & Mathematics (AREA)
  • Tests Of Circuit Breakers, Generators, And Electric Motors (AREA)

Abstract

The present invention relates to Motor Measuring Technology field, discloses a kind of unmanned plane induction machine combined test stand and method of testing.Unmanned plane induction machine combined test stand, including experimental bench, measure voltage &amp, torque sensor, speed probe, microcontroller, motor drive module, pulling force sensor and host computer.Microcontroller is controlled to each motor drive module output pwm signal.Each sensor and measurement module detect each physical quantity and send detected value to host computer.Host computer is calculated according to data, and shows result by diagrammatic form.In order to reduce the interference to pulling force sensor measurement process, present invention employs slide rail design to reduce drawing friction power.The analogue simulation of the present invention external circuit and internal control signal of unmanned plane motor, the characteristics of being bonded unmanned plane motor, are tested, and experimental data is applied widely, accuracy rate is high, host computer independently completes calculating process, more saves the time, and experimental result is relatively reliable.

Description

Unmanned plane induction machine combined test stand and method of testing
Technical field
The present invention relates to Motor Measuring Technology field, more particularly to a kind of unmanned plane induction machine combined test stand and survey The design of method for testing.
Background technology
In recent years with the development of microelectronics, navigation, control and communication etc., while unmanned plane industry is promoted Development.Unmanned plane purposes is extremely wide, is not only offered convenience at civilian aspect to ruck, on army's structure in future The figure of military unmanned air vehicle occurs, therefore design a kind of experimental bench dedicated for testing unmanned plane motor extremely to have practical valency Value.It is to be directed to the common motor in market mostly in existing Motor Measuring Technology, although can be used for testing unmanned electromechanics Machine, but due to the output characteristics for having no idea to test after unmanned plane motor is connected with propeller in the prior art, test knot Fruit has limitation.In addition, each propeller production under different offline mode is considered in the test process of unmanned plane motor Raw aerodynamic drag, and thus obtain the multi-channel PWM signal of microcontroller output.In unmanned plane electromechanical testing process In had differences, it is necessary to obtain experimental data and calculating process with Motor Measuring Technology on the market, directly using prior art The problem of data available is few, test result is inaccurate and experimental resources waste can be caused by carrying out test.
The content of the invention
The present invention is for the shortcomings that can not being measured in the prior art according to unmanned plane motor characteristic feature, there is provided Yi Zhongwu Man-machine induction machine combined test stand and method of testing.
In order to solve the above-mentioned technical problem, the present invention is addressed by following technical proposals:
Unmanned plane induction machine combined test stand, including experimental bench, microcontroller, the motor of host computer and at least six are surveyed Examination group;Every group of electromechanical testing group includes motor mount, measure voltage &amp, torque sensor, speed probe and electricity Machine drive module;Motor mount treats measured motor for installation;Treat measured motor respectively with speed probe, torque sensor and electricity Machine drive module connects, and motor drive module electrically connects with measure voltage &amp, and measure voltage &amp is steady with exchanging Voltage source electrically connects;Host computer electrically connects with microcontroller, and host computer is to microcontroller transfer control instruction;Microcontroller with it is every Group motor drive module electrical connection, microcontroller receive control instruction and respectively the motor drive module output PWM letters to every group Number;Host computer electrically connects with every group of measure voltage &amp, torque sensor and speed probe;Torque sensor measures Motor torque to be measured and send measured value to host computer;Speed probe measures motor speed to be measured and sends measured value to Host computer;Measure voltage &amp measurement input treats the voltage and current of measured motor and sends measured value to host computer.
Testboard fully simulates the signal flow direction of circuit connection of the unmanned plane motor in unmanned plane, can survey exactly Obtain the running status of motor.Electromechanical testing group provides position for the unmanned plane motor to be tested, while disposes corresponding pass Feel equipment and connecting wire.Unmanned plane on the market has polytype, wherein have the model of propeller setting symmetrical above and below, Have and the model of propeller only is set in unmanned plane main body upper end, it is contemplated that the propeller quantity of the unmanned plane of type of foundation, 6 groups of electricity Machine test group disclosure satisfy that most of test requests.The unmanned plane more due to having occurred propeller on the market, because This can also connect more electromechanical testing groups and be tested.
Preferably, every group of electromechanical testing group also includes pulling force sensor and slide rail, motor mount passes through slide rail and reality The connection of platform upper surface is tested, motor mount one end is connected by metallic cable with single pulling force sensor one end, pulling force sensor The other end is fixed on experimental bench, pulling force sensor and upper mechatronics.It is flight in view of the characteristics of unmanned plane maximum, surveys Test stand is provided with pulling force sensor, and aerodynamic drag caused by propeller rotational is driven for measurement motor.And in order to subtract Few interference to pulling force sensor measurement process, slide rail design is employed to reduce frictional force when pulling motor mount.
Preferably, every group of electromechanical testing group also includes unmanned plane propeller, unmanned plane propeller is by shaft coupling with turning Square sensor connects.For unmanned plane motor, the output characteristics of a measurement motor is simultaneously inadequate, it is also necessary in view of when propeller and Output characteristics after motor coaxle connection to be measured.
According to unmanned plane induction machine combined test stand provided by the invention, there is provided a kind of unmanned plane induction machine test Method, comprise the following steps:
Unmanned plane propeller number n, atmospheric density ρ, the propeller tension coefficient to be tested are inputted on host computer Ct, i-th of propeller area Si, i-th of propeller blade leaf length Ri(i=1 ..., n), unmanned plane gross mass and that to be tested fly Row mode;
Host computer calculates the theoretical aerodynamics pulling force F of each propeller of unmanned plane under the offline modei, according to Fi= ρ·Ct·Si·(ωi·Ri)2The theoretical angular velocity of rotation ω of i-th of propeller is calculatedi
N electromechanical testing group is selected, by the n electricity treated measured motor and be arranged on n electromechanical testing group corresponding with propeller It is each to treat that measured motor is connected with single speed probe, torque sensor and motor drive module in machine mounting seat;
Host computer is conveyed to microcontroller and instructed, and microcontroller output n roads pwm signal controls all motor operations to be measured;
When measured motor reaches stable operation, host computer receives the measure voltage &amp of each electromechanical testing group, turned The measured value of square sensor and speed probe, calculate each power input to a machine P1i, P1i=U1i·I1i, wherein, U1iFor The magnitude of voltage measured, I1iFor the current value measured;Host computer calculates the power output P of each motor2iWith actual efficiency η1i, its In,ω1iFor the tachometer value measured, T1iFor the torque value measured,
User can carry out the test of multiple electric motors simultaneously, can also only test one, surveyed in all motors during test N groups installation n platforms are selected to treat measured motor and propeller to be tested in examination group.Unmanned plane motor is tested with testing common electric machine not Together, the characteristic of unmanned plane in itself is considered, especially to produce the motor reached required for enough aerodynamic drags Rotating speed.In unmanned plane, microcontroller according to environmental variance, such as air pressure and temperature, and receive from the distant of ground Signal is controlled, exports corresponding pwm signal to control the operating of each motor.In the present invention, detect environmental variance and receive distant Data are all transmitted to be simulated in the part for controlling signal by host computer to microcontroller, and different situations are tested indoors so as to realize Under motor output characteristics.
It is preferably, further comprising the steps of:
Using propeller as the output loading for treating measured motor, propeller is connected with torque sensor by shaft coupling;
Sliding motor mounting seat, and pulling force sensor measured value exceptionally straight in metallic cable run motor to be measured when being zero;
When motor reaches stable operation, host computer receives pulling force sensor, the measure voltage & current of each electromechanical testing group The measured value of module, torque sensor and speed probe, calculate each power input to a machine P3i, P3i=U2i·I2i, its In, U2iFor the magnitude of voltage measured, I2iFor the current value measured;Host computer calculates the power output P of each motor4iWith actual effect Rate η2i, wherein,ω2iFor the tachometer value measured, T2iFor the torque value measured,
This special load for propeller, the present invention being capable of output of the testing of electric motors after being connected with propeller coaxial Characteristic.
It is preferably, further comprising the steps of:
Different offline mode is selected to be tested on host computer, host computer is shown under different mode by form All measurement data and obtained result of calculation;
Host computer generates the P of each motor according to the every measured value and result of calculation under different offline mode2i-T1i Performance diagram, η1i-T1iPerformance diagram, P4i-T2iPerformance diagram, η2i-T2iUnder performance diagram, different offline mode ωi、ω1iAnd ω2iBlock diagram and different mode under FiAnd F1iBlock diagram, wherein F1iFor pulling force sensor measured value.
Under different offline mode, each motor needs the rotating speed difference exported, in order to collect all flight conditions The output characteristics of lower unmanned plane motor is, it is necessary to which all to treat that measured motor is carried out multiple under different offline mode by PC control Experiment, it is ensured that the accuracy of data.The data collected are shown by chart, and experimental result is more directly perceived, and experimenter is more It is readily obtained conclusion.
Preferably, in host computer selectable offline mode include hover, rise, declining, advancing, retreating, moving to left and Move to right.Include the basic flare maneuver of all unmanned planes in host computer, and different letters is exported according to the offline mode of selection Number, unmanned plane course of normal operation is simulated completely.
Experimental bench and motor mount are make use of by technical solution of the present invention, unmanned plane motor is arranged on motor mount On, experimental bench is that propeller has reserved space, can be tested after motor is connected with propeller coaxial.Slide rail is make use of again And pulling force sensor, in propeller rotational, caused aerodynamic drag pulls motor mount, and is passed by pulling force Sensor measures pulling force size.Electronic device on other experimental bench reduces circuit of the unmanned plane motor in unmanned plane and connected as far as possible Connect and signal transduction process, host computer have preset control command and calculating process, greatly according to the state operationally of unmanned plane The big operation and calculating for reducing manpower, avoids measurement and the mistake calculated.
Meanwhile the present invention has significant technique effect as a result of above technical scheme:Analogue simulation unmanned plane The external circuit and internal control signal of motor, the characteristics of being bonded unmanned plane motor, are tested, can be to propeller pair The influence of motor output measures, the running status of unmanned plane motor that can be under analogue simulation different condition.Experimental data Applied widely, accuracy rate is high, and host computer independently completes calculating process, saves the time and efforts of researcher, experimental result is more Add reliable.
Brief description of the drawings
Fig. 1 is the electromechanical testing group structural representation of the embodiment of the present invention 1.
Fig. 2 is circuit modular structure schematic diagram of the present invention.
Fig. 3 is method of testing flow chart of the present invention.
The toponym that each number designation is referred in the figures above is as follows:Wherein, 1-experimental bench, 2-host computer, 3- Motor mount, 4-pulling force sensor, 5-slide rail, 6-metallic cable.
Embodiment
The present invention is described in further detail with embodiment below in conjunction with the accompanying drawings.
Embodiment 1
As shown in figure 1, unmanned plane induction machine combined test stand, including experimental bench 1, host computer 2 and electromechanical testing group;Often There is the motor mount 3 that measured motor is treated for installing in individual electromechanical testing group.Treat measured motor and speed probe and torque sensing Device connects.Also include pulling force sensor 4 and slide rail 5, motor mount 3 is connected by slide rail 5 with the upper surface of experimental bench 1, motor The one end of mounting seat 3 is connected with single metallic cable 6, and each metallic cable 6 is connected with single one end of pulling force sensor 4, and pulling force passes The other end of sensor 4 is fixed on experimental bench 1, and pulling force sensor 4 electrically connects with host computer 2.Also include unmanned plane propeller, nothing Man-machine propeller is connected by shaft coupling with torque sensor.
As shown in Fig. 2 motor connection speed probe, torque sensor and motor driving to be measured in each electromechanical testing group Module, motor drive module electrically connect with measure voltage &amp, and measure voltage &amp is electrically connected with alternating current steady voltage plug Connect.Host computer 2 electrically connects with microcontroller, and host computer 2 is to microcontroller transfer control instruction;Microcontroller drives with all motors Dynamic model block electrically connects, and microcontroller receives control instruction and respectively to each motor drive module output pwm signal.Host computer 2 Electrically connected with measure voltage &amp, torque sensor and speed probe;Torque sensor measure motor torque to be measured and Send measured value to host computer 2;Speed probe measures motor speed to be measured and sends measured value to host computer 2;Voltage Current detection module measurement input treats the voltage and current of measured motor and sends measured value to host computer 2.Pulling force sensor 4 with Host computer 2 electrically connects.Pulling force sensor measures pulling force caused by propeller and sends measured value to host computer 2.
As shown in figure 3, first input test needs on host computer 2 first data and the offline mode to be tested of selection, The data class of input includes unmanned plane propeller number n, atmospheric density ρ, propeller tension coefficient Ct, i-th of propeller face Product Si, i-th of propeller blade leaf length Ri(i=1 ..., n) and unmanned plane gross mass, selectable offline mode include hovering, Rise, decline, advance, retreat, move to left and move to right.
Then, treat that measured motor is arranged on motor mount 3 by n is corresponding with propeller, treat measured motor with it is single Speed probe, torque sensor and motor drive module electrical connection.Control instruction is transmitted to microcontroller by host computer 2. During motor operation to be measured, the measured value of the receiving voltage current detection module of host computer 2, torque sensor and speed probe, on Position machine 2 shows the data received and corresponding result of calculation.
Then, cut off after motor power to be measured by propeller be used as corresponding to treat the output loading of measured motor, pass through shaft coupling Propeller is connected by device with torque sensor.Sliding motor mounting seat 3, and pulling force sensor 4 measured value exceptionally straight in metallic cable 6 are Motor to be measured is run when zero.During motor operation to be measured, host computer 2 receives pulling force sensor, measure voltage &amp, torque biography The measured value of sensor and speed probe, host computer 2 show the data received and corresponding result of calculation.
Finally, select different offline mode to carry out many experiments on host computer 2, obtain the data and meter of all measurements Result is calculated, host computer 2 generates chart and experimental result is shown.
In the present embodiment, a kind of unmanned plane symmetrical above and below that propeller is set of test, 6 unmanned plane motors are surveyed Examination.User first inputs n=6 on host computer 2, and current atmospheric density is 1.185kg/m3, looked into according to the angle of attack of propeller The tension coefficient that table obtains is 0.6, propeller area 40cm2, length of blade 12cm, unmanned plane quality 240g, offline mode hangs Stop.The theoretical angular velocity of rotation of each propeller can be calculated in host computer.Now rise in theory caused by 6 propellers Power and the weight that difference between opposite power is unmanned plane is produced, the rotating speed difference of two kinds of propellers can be obtained according to this value About 138r/min.Further according to the relatively stable rotary speed data of unmanned plane in usually use, optimum speed, host computer root can be obtained Numerical value assigns control instruction to microcontroller accordingly.
During testing of electric motors, microprocessor control motor operates, and detects rotating speed, torque and the voltage x current of each motor.On Position machine calculates power input to a machine, power output and efficiency.Then propeller is connected, sliding motor mounting seat 3 is surveyed Examination.Detect rotating speed, torque, voltage x current and the caused pulling force of each motor.Host computer calculates power input to a machine, output Power and efficiency, and whether the difference for calculating pulling force caused by each propeller meets previous result of calculation.
Embodiment 2
A kind of unmanned plane that 4 propellers are provided with unmanned plane main body upper end is tested in the present embodiment.User is first N=4 is inputted on host computer 2, current atmospheric density is 1.185kg/m3, the pulling force tabling look-up to obtain according to the angle of attack of propeller Coefficient is 0.6, propeller area 40cm2, length of blade 12cm, unmanned plane quality 240g, offline mode hovering.Host computer can The theoretical angular velocity of rotation of each propeller is calculated.Now climbing power caused by 4 propellers is unmanned plane in theory Weight, the rotating speed that propeller can be obtained according to this value is 120r/min.
During testing of electric motors, microprocessor control motor operates, and detects rotating speed, torque and the voltage x current of each motor.On Position machine calculates power input to a machine, power output and efficiency.Then propeller is connected, sliding motor mounting seat 3 is surveyed Examination.Detect rotating speed, torque, voltage x current and the caused pulling force of each motor.Host computer calculates power input to a machine, output Power and efficiency, and whether the difference for calculating pulling force caused by each propeller meets previous result of calculation.
Embodiment 3
A kind of unmanned plane that 8 propellers are provided with unmanned plane main body upper end is tested in the present embodiment.User is first N=8 is inputted on host computer 2, current atmospheric density is 1.185kg/m3, the pulling force tabling look-up to obtain according to the angle of attack of propeller Coefficient is 0.6, propeller area 40cm2, length of blade 12cm, unmanned plane quality 240g, offline mode hovering.Host computer can The theoretical angular velocity of rotation of each propeller is calculated.Now climbing power caused by 8 propellers is unmanned plane in theory Weight, the rotating speed that propeller can be obtained according to this value is 85r/min.
During testing of electric motors, microprocessor control motor operates, and detects rotating speed, torque and the voltage x current of each motor.On Position machine calculates power input to a machine, power output and efficiency.Then propeller is connected, sliding motor mounting seat 3 is surveyed Examination.Detect rotating speed, torque, voltage x current and the caused pulling force of each motor.Host computer calculates power input to a machine, output Power and efficiency, and whether the difference for calculating pulling force caused by each propeller meets previous result of calculation.
In a word, presently preferred embodiments of the present invention, all equalizations made according to scope of the present invention patent be the foregoing is only Change and modification, it should all belong to the covering scope of patent of the present invention.

Claims (7)

1. unmanned plane induction machine combined test stand, it is characterised in that:Including experimental bench (1), microcontroller, host computer (2) and The electromechanical testing group of at least six;Every group of electromechanical testing group includes motor mount (3), measure voltage &amp, torque sensing Device, speed probe and motor drive module;Motor mount (3) treats measured motor for installation;Treat measured motor respectively with rotating speed Sensor, torque sensor connect with motor drive module, and motor drive module electrically connects with measure voltage &amp, voltage Current detection module electrically connects with alternating current steady voltage plug;Host computer (2) electrically connects with microcontroller, and host computer (2) is to microcontroller Device transfer control instruction;Microcontroller electrically connects with every group of motor drive module, microcontroller receive control instruction and respectively to Every group of motor drive module output pwm signal;Host computer (2) and every group of measure voltage &amp, torque sensor and Speed probe electrically connects;Torque sensor measures motor torque to be measured and sends measured value to host computer (2);Revolution speed sensing Device measures motor speed to be measured and sends measured value to host computer (2);Measured motor is treated in measure voltage &amp measurement input Voltage and current and send measured value to host computer (2).
2. unmanned plane induction machine combined test stand according to claim 1, it is characterised in that:Every group of electromechanical testing group is also Including pulling force sensor (4) and slide rail (5), motor mount (3) is connected by slide rail (5) with experimental bench (1) upper surface, motor Mounting seat (3) one end is connected by metallic cable (6) with single pulling force sensor (4) one end, and pulling force sensor (4) other end is solid It is scheduled on experimental bench (1), pulling force sensor (4) electrically connects with host computer (2).
3. unmanned plane induction machine combined test stand according to claim 2, it is characterised in that:Every group of electromechanical testing group is also Including unmanned plane propeller, unmanned plane propeller is connected by shaft coupling with torque sensor.
A kind of 4. method of testing using unmanned plane induction machine combined test stand described in claim 3, it is characterised in that including Following steps:
Unmanned plane propeller number n, atmospheric density ρ, the propeller tension coefficient C to be tested are inputted on host computer (2)t、 I-th of propeller area Si, i-th of propeller blade leaf length Ri(i=1 ..., n), unmanned plane gross mass and the flight to be tested Pattern;
Host computer (2) calculates the theoretical aerodynamics pulling force F of each propeller of unmanned plane under the offline modei, according to Fi= ρ·Ct·Si·(ωi·Ri)2The theoretical angular velocity of rotation ω of i-th of propeller is calculatedi
N electromechanical testing group is selected, by the n motor peaces treated measured motor and be arranged on n electromechanical testing group corresponding with propeller Fill on seat (3), treat that measured motor is connected with speed probe, torque sensor and motor drive module;
Host computer (2) is conveyed to microcontroller and instructed, and microcontroller output n roads pwm signal controls all motor operations to be measured;
When measured motor reaches stable operation, host computer (2) receives the measure voltage &amp of each electromechanical testing group, torque The measured value of sensor and speed probe, calculate each power input to a machine P1i, P1i=U1i·I1i, wherein, U1iTo survey The magnitude of voltage obtained, I1iFor the current value measured;
Host computer (2) calculates the power output P of each motor2iWith actual efficiency η1i, wherein,ω1i For the tachometer value measured, T1iFor the torque value measured,
5. a kind of unmanned plane induction machine test method according to claim 4, it is characterised in that further comprising the steps of:
By propeller be used as corresponding to treat the output loading of measured motor, propeller is connected with torque sensor by shaft coupling;
Sliding motor mounting seat (3), and pulling force sensor (4) measured value exceptionally straight in metallic cable (6) run motor to be measured when being zero;
When motor reaches stable operation, host computer (2) receives the pulling force sensor (4) of each electromechanical testing group, voltage x current inspection The measured value of module, torque sensor and speed probe is surveyed, calculates each power input to a machine P3i, P3i=U2i·I2i, its In, U2iFor the magnitude of voltage measured, I2iFor the current value measured;
Host computer (2) calculates the power output P of each motor4iWith actual efficiency η2i, wherein,ω2i For the tachometer value measured, T2iFor the torque value measured,
6. a kind of unmanned plane induction machine test method according to claim 5, it is characterised in that further comprising the steps of:
Different offline mode is selected to be tested on host computer (2), host computer (2) shows different mode by form Under all measurement data and obtained result of calculation;
Host computer (2) generates the P of each motor according to the every measured value and result of calculation under different offline mode2i-T1iCharacteristic Curve map, η1i-T1iPerformance diagram, P4i-T2iPerformance diagram, η2i-T2iω under performance diagram, different offline modei、 ω1iAnd ω2iBlock diagram and different mode under FiAnd F1iBlock diagram, wherein F1iFor pulling force sensor (4) measured value.
A kind of 7. unmanned plane induction machine test method according to claim 4, it is characterised in that:Can in host computer (2) The offline mode of selection includes hovering, rise, decline, advance, retreat, move to left and moving to right.
CN201710677594.3A 2017-08-09 2017-08-09 Unmanned plane induction machine combined test stand and method of testing Pending CN107677959A (en)

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CN108663617A (en) * 2018-04-28 2018-10-16 武汉至驱动力科技有限责任公司 Electric vehicle Modular Flexible power-measuring system and measurement of power method
CN108845256A (en) * 2018-06-20 2018-11-20 天津中德应用技术大学 Unmanned plane dynamic test system
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CN113771066A (en) * 2021-09-07 2021-12-10 合肥学院 Motor self-learning control system based on intelligent robot
CN113928590A (en) * 2021-10-14 2022-01-14 西北工业大学太仓长三角研究院 Electric aircraft propulsion system test platform based on modular permanent magnet synchronous motor
RU2781047C1 (en) * 2022-01-17 2022-10-04 Федеральное государственное казенное военное образовательное учреждение высшего образования "Военная академия Ракетных войск стратегического назначения имени Петра Великого" МО РФ Stand for testing and adjustment of unmanned aerial vehicles of various configurations
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CN108663617A (en) * 2018-04-28 2018-10-16 武汉至驱动力科技有限责任公司 Electric vehicle Modular Flexible power-measuring system and measurement of power method
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Application publication date: 20180209