CN107676797A - Save VOC exhaust treatment systems - Google Patents

Save VOC exhaust treatment systems Download PDF

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Publication number
CN107676797A
CN107676797A CN201710839338.XA CN201710839338A CN107676797A CN 107676797 A CN107676797 A CN 107676797A CN 201710839338 A CN201710839338 A CN 201710839338A CN 107676797 A CN107676797 A CN 107676797A
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China
Prior art keywords
gas
voc
air
heat exchange
hot
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Granted
Application number
CN201710839338.XA
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Chinese (zh)
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CN107676797B (en
Inventor
刘效洲
张宇
刘文星
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Guangdong University of Technology
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Guangdong University of Technology
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Priority to CN201710839338.XA priority Critical patent/CN107676797B/en
Publication of CN107676797A publication Critical patent/CN107676797A/en
Priority to AU2018256597A priority patent/AU2018256597B2/en
Priority to PCT/CN2018/078909 priority patent/WO2019052135A1/en
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Publication of CN107676797B publication Critical patent/CN107676797B/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23GCREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
    • F23G7/00Incinerators or other apparatus for consuming industrial waste, e.g. chemicals
    • F23G7/06Incinerators or other apparatus for consuming industrial waste, e.g. chemicals of waste gases or noxious gases, e.g. exhaust gases
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D3/00Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
    • B05D3/04Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases
    • B05D3/0406Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases the gas being air
    • B05D3/0413Heating with air
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23LSUPPLYING AIR OR NON-COMBUSTIBLE LIQUIDS OR GASES TO COMBUSTION APPARATUS IN GENERAL ; VALVES OR DAMPERS SPECIALLY ADAPTED FOR CONTROLLING AIR SUPPLY OR DRAUGHT IN COMBUSTION APPARATUS; INDUCING DRAUGHT IN COMBUSTION APPARATUS; TOPS FOR CHIMNEYS OR VENTILATING SHAFTS; TERMINALS FOR FLUES
    • F23L15/00Heating of air supplied for combustion
    • F23L15/04Arrangements of recuperators
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23GCREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
    • F23G2206/00Waste heat recuperation
    • F23G2206/10Waste heat recuperation reintroducing the heat in the same process, e.g. for predrying
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23GCREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
    • F23G2209/00Specific waste
    • F23G2209/14Gaseous waste or fumes
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23LSUPPLYING AIR OR NON-COMBUSTIBLE LIQUIDS OR GASES TO COMBUSTION APPARATUS IN GENERAL ; VALVES OR DAMPERS SPECIALLY ADAPTED FOR CONTROLLING AIR SUPPLY OR DRAUGHT IN COMBUSTION APPARATUS; INDUCING DRAUGHT IN COMBUSTION APPARATUS; TOPS FOR CHIMNEYS OR VENTILATING SHAFTS; TERMINALS FOR FLUES
    • F23L2900/00Special arrangements for supplying or treating air or oxidant for combustion; Injecting inert gas, water or steam into the combustion chamber
    • F23L2900/15043Preheating combustion air by heat recovery means located in the chimney, e.g. for home heating devices
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E20/00Combustion technologies with mitigation potential
    • Y02E20/34Indirect CO2mitigation, i.e. by acting on non CO2directly related matters of the process, e.g. pre-heating or heat recovery

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  • Engineering & Computer Science (AREA)
  • Environmental & Geological Engineering (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Incineration Of Waste (AREA)
  • Treating Waste Gases (AREA)
  • Air Supply (AREA)

Abstract

The present invention discloses a kind of energy-conservation VOC exhaust treatment systems, including:Paint film drying chamber, Burning Room and First Heat Exchanger, paint film drying chamber includes drying cavity, dry and several drying gas accesses and VOC gas sampling mouths are interval with the roof of cavity, several drying gas accesses are in charge of by respective drying gas and are connected with drying gas main, and several VOC gas samplings mouths are in charge of by respective VOC gas samplings and are connected with VOC gas sampling house stewards.Burning Room includes burning cavity, burns cavity and is provided with first gas entrance, second gas entrance, third gas entrance and the flue gas discharge opening being connected with VOC gas sampling house stewards.First Heat Exchanger is provided with cool air inlet, medium temperature smoke inlet, hot air outlet and low-temperature flue gas outlet, medium temperature smoke inlet is connected by pipeline with the flue gas discharge opening of Burning Room, hot air outlet is connected by hot-air pipeline with drying gas main, and low-temperature flue gas outlet is connected to chimney.

Description

Save VOC exhaust treatment systems
Technical field
The present invention relates to a kind of exhaust treatment system, more particularly to a kind of VOC exhaust treatment systems.
Background technology
VOC (Volatile Organic Compound) refers to the general name of VOC under normal temperature, and VOC gives up Containing formaldehyde, dimethylbenzene, toluene, acetone, butanone, halogen compounds etc. in gas, in petrochemical industry, pharmacy, paint, coating, electricity It can be produced during production and use in the industries such as sub- manufacture, surface anticorrosion, shoemaking, printing and communications and transportation substantial amounts of VOC waste gas, those compounds majority have penetrating odor, strong influence are not only caused to air quality, directly contact The characteristics of meeting damage to health, and VOC waste gas is inflammable also results in potential safety hazard.
At present, for VOC waste gas because discharge capacity is big, species is more, difficult degradation, strong toxicity, potential safety hazard are big, it turns into various countries To the focus of air-treatment problem.In the prior art, the major technique for handling VOC waste gas has:Be catalyzed burning, charcoal absorption, Low-temperature plasma, ultraviolet light etc..Wherein, the optimal processing mode of VOC waste gas is to rely on VOC waste gas in combustion furnace Own combustion is warm or burner is combustion-supporting to be warming up to more than 800 degrees Celsius, the VOC in waste gas is resolved into CO2And water, Ran Houzai These gases are emitted into air.
A kind of heat accumulating type incineration dress for handling dust-laden VOC waste gas as disclosed in Chinese patent application 201610617956.5 Put and method, finally to realize the energy-efficient processing of high dust-laden VOC waste gas.It includes linkage valve combination, accumulation of heat deashing dress Put, regenerator, oxidation Burning Room, burner, waste heat boiler and chilling absorption plant, regenerator top burn for the oxidation of connection Room, regenerator lower disposed accumulation of heat deashing device, regenerator by linkage valve combine connection exhaust piping, back-blowing pipeline and Flue;Arranged on oxidation Burning Room for several combustion-supporting burners;Regenerator includes several accumulation of heat storehouses, per accumulation of heat The combination of identical linkage valve is evenly equipped with below storehouse.However, this has the following disadvantages or deficiency:(1) aoxidizing Burning Room needs greatly The combustion gas of amount is with to VOC waste gas progress heat resolve;(2) heat energy caused by the energy of VOC waste gas itself and oxidation Burning Room Using not enough fully, it is necessary to which chilling absorption plant absorbs for heat.
A kind of and for example low stain cigarette pack printing VOC processing dresses disclosed in Chinese patent application 201610138264.2 Put, its waste gas storage device, ultraviolet light purifier, fibrous carbon for including setting gradually along the discharge and purge line of waste gas are inhaled Attached filter and purifying exhaust pipe road, waste gas storage device are connected with factory building by first exhaust pipeline, first exhaust pipeline It is upper that for coordinating the VOC detectors of detection with first exhaust pipeline and discharging the waste gas in factory building is sequentially provided with along purification route One exhaust pump;Waste gas storage device includes the elastic bag that volume is stretched, and first exhaust pipeline connects with elastic bag, elastic gas Capsule connects with ultraviolet light purifier.However, this has the following disadvantages or deficiency:(1), purify VOC waste gas equipment cost compared with It is high;(2) the self-contained energy of VOC waste gas, is not made full use of.
Therefore it provides a kind of VOC exhaust treatment systems of energy-saving and emission-reduction turn into urgent problem in the industry.
The content of the invention
It is an object of the invention to provide one kind to save VOC exhaust treatment systems, and it can make full use of itself of VOC waste gas Energy and the heat energy of carrying, heat smoke caused by combustion decomposition VOC waste gas are not only available for VOC waste gas itself heat exchange to use, and Pre- thermosetting hot-air can also be carried out to cold air to use as the drying gas in paint film drying chamber.
To achieve these goals, the invention provides one kind to save VOC exhaust treatment systems, including:Paint film drying chamber, Paint film drying chamber includes drying cavity, dries and several drying gas accesses and VOC waste gas receipts are interval with the roof of cavity Ji Kou, several drying gas accesses are in charge of by respective drying gas and are connected with drying gas main, and several VOC give up Gas collection port is in charge of by respective VOC gas samplings and is connected with VOC gas sampling house stewards.Save VOC exhaust treatment systems Also include Burning Room and First Heat Exchanger, wherein, Burning Room includes being used for the burning cavity decomposed for VOC waste gas burnings, burns Cavity is provided with the first gas entrance being connected with VOC gas sampling house stewards, second for the supply combustion gas into burning cavity Gas access, third gas entrance from combustion-supporting gas to burning cavity and flue gas discharge opening for supplying;First Heat Exchanger Exported provided with cool air inlet, medium temperature smoke inlet, hot air outlet and low-temperature flue gas, wherein, medium temperature smoke inlet passes through Pipeline is connected with the flue gas discharge opening of Burning Room so that flue gas enters First Heat Exchanger by the cold air from cool air inlet Hot-air is heated into, hot air outlet is connected so that the heat formed after heat exchange is empty by hot-air pipeline with drying gas main Air lift is supplied in drying cavity body and product paint film is dried, and low-temperature flue gas outlet is connected with chimney.
Wherein, the product coated with coating is drying the effect of gas with the transmission of conveyer belt in paint film drying chamber Under, coating is gradually oven-dried the paint film to be formed and attached on product, and the VOC that the organic matter in coating is formed by drying volatilization gives up Gas also gradually emits, the guiding being in charge of with VOC gas samplings, converges in VOC gas sampling house stewards and is uniformly processed.
Selectively, First Heat Exchanger is heat exchange of heat pipe, including shell, housing interior volume is divided into it is reverse parallel If flue gas flow path and air flow circuit median septum and the dry heat pipe that is located in median septum, wherein, the evaporation ends of heat pipe prolong Stretch in flue gas flow path, the condensation end of heat pipe is extended in air flow circuit.Cool air inlet and hot air outlet are respectively formed in The both ends of air flow circuit, medium temperature smoke inlet and low-temperature flue gas outlet are respectively formed in the both ends of flue gas flow path.
Preferably, the working medium in the heat pipe of heat exchange of heat pipe be suitable for 500-800 degrees centigrade operating modes Liquid Sodium, The working medium such as potassium, naphthalene.
Preferably, the system also includes the second heat exchanger being connected between VOC gas samplings house steward and Burning Room, its In, the second heat exchanger is provided with low temperature VOC exhaust gas entrances, high temperature VOC waste gas outlets, high-temperature flue gas entry and medium temperature exhanst gas outlet, Low temperature VOC exhaust gas entrances are connected with VOC gas sampling house stewards, the first gas entrance of high temperature VOC waste gas outlets and Burning Room Be connected by pipeline, high-temperature flue gas entry is connected with the flue gas discharge opening of Burning Room by pipeline, medium temperature exhanst gas outlet with The medium temperature smoke inlet of First Heat Exchanger is connected by pipeline.
Wherein, 180~190 degrees Celsius of the VOC waste gas from paint film drying chamber is formed after the heat exchange of the second heat exchanger After 550~650 degrees Celsius of high temperature VOC waste gas, in 750~850 degrees Celsius of Burning Room with combustion gas mixing and combustion decomposition, 750~850 degrees Celsius of the high-temperature flue gas formed after burning is entered in the second heat exchanger by high-temperature flue gas entry, is given up with VOC Gas carries out after forming 290~300 degrees Celsius of medium temperature flue gas after heat exchange, then enters First Heat Exchanger by medium temperature smoke inlet In, the cold air with 20~25 degrees Celsius carries out heat exchange, and 180~190 degrees Celsius of hot-air of formation passes through warm-air pipe Line is delivered in drying gas main to be dried to the product paint film in drying cavity body.
Preferably, VOC gas sampling branch pipes, VOC are provided with the distal end of the VOC gas sampling house stewards of neighbouring second heat exchanger Gas sampling branch pipe is connected with drying gas main so that the VOC exhaust gas recirculations for accounting for VOC waste gas total amount 20%~40% extremely to be dried It is used to dry in dry cavity.
Preferably, VOC gas samplings branch pipe is provided with filter to remove the impurity particle in VOC waste gas.
Preferably, hot-air pipeline is provided with the first hot-air pipeline and the second hot-air pipeline, the first hot-air pipeline with Drying gas main is connected so that 60%~90% hot-air for accounting for hot-air total amount after heating is provided to drying cavity It is interior to be used to dry, the second hot-air pipeline be connected with the third gas entrance of Burning Room with after heat is heated to account for hot-air total 10%~40% hot-air of amount provides in Burning Room and is used as combustion-supporting gas.
Selectively, be also included in set in VOC gas sampling house stewards be used for into the second heat exchanger introduce VOC waste gas High pressure positive blower, cold air for conveying from pressurization to First Heat Exchanger the first air-introduced machine, in VOC gas sampling branch pipes Being used for of setting be introduced into the second air-introduced machine of VOC waste gas to drying gas main, being used for of setting in the first hot-air pipeline The 3rd air-introduced machine of hot-air is introduced into drying gas main and what is set in the second hot-air pipeline is used for burning Room introduces the 4th air-introduced machine of hot-air.
Selectively, the second heat exchanger is multihole nozzle heat exchanger, and multihole nozzle heat exchanger includes being arranged at high-temperature flue gas Recuperated gas passage between entrance and medium temperature exhanst gas outlet and at least one heat exchange cylinder in recuperated gas passage Body, at least one heat exchange cylinder include formed annular end wall and center formed air admission hole head end, formed opening end tail end, And the multihole nozzle caudad extended from head end at least one heat exchange cylinder around air admission hole, head end and low temperature VOC Exhaust gas entrance is connected, and tail end is connected with high temperature VOC waste gas outlets.
Selectively, the tail end of at least one heat exchange cylinder is provided with coupled logical discharge chamber, and high temperature VOC waste gas goes out Mouth is arranged on the locular wall of discharge chamber.
Selectively, low temperature VOC waste gas enters multihole nozzle heat exchanger via air admission hole, the high temperature VOC waste gas after preheating Multihole nozzle heat exchanger is flowed out via tail end, also, multihole nozzle includes the blind end of neighbouring tail end and in air admission hole and envelope The body extended between closed end, some VOC waste gas spray orifices are set to cause on the perisporium of body:Enter via air admission hole at least one Low temperature VOC waste gas in heat exchange cylinder by some VOC waste gas spray orifices spray to the inwall of at least one heat exchange cylinder with Just the high-temperature flue gas of the outer wall with flowing through at least one heat exchange cylinder quickly exchanges heat.
Selectively, the second heat exchanger includes the be sequentially arranged in along high-temperature flue gas flow direction in recuperated gas passage One heat exchange cylinder, the second heat exchange cylinder and the 3rd heat exchange cylinder, the second heat exchanger also include being located at recuperated gas passage Outside the first interface channel and the second interface channel, the first interface channel is by the first heat exchange cylinder and the 3rd heat exchange cylinder Tail is first in VOC exhaust gas flow directions is connected, and the second interface channel is by the 3rd heat exchange cylinder and the second heat exchange cylinder in VOC Tail is first in exhaust gas flow direction is connected, wherein, low temperature VOC waste gas enters the first heat via the air admission hole of the first heat exchange cylinder and handed over Creeling body simultaneously flows through the first interface channel, the 3rd heat exchange cylinder, the second interface channel and the second heat exchange cylinder successively, High temperature VOC waste gas after preheating flows out via the tail end of the second heat exchange cylinder.
Selectively, each drying gas is respectively equipped with burner in being in charge of, and each burner passes through pipeline and fuel gas source It is connected.
Selectively, for burn combustion gas used in VOC waste gas for biomass gas, methane, coal gas, liquefied petroleum gas or Natural gas.
Selectively, the place that VOC exhaust treatment systems can be used for VOC gas caused by paint film or coating drying is saved Reason, is applied in the factories such as automobile factory, spare and accessory parts factory, Furniture Factory.
The beneficial effects of the invention are as follows:(1), VOC waste gas enters back into high-temp combustion in Burning Room after first passing through preheating, can pole Big Mist heat recovering, combustion decomposition efficiency is improved, so as to ensure that flue gas meets environmental emission standard;(2) first, is set The heat of flue gas after heat exchanger further can be decomposed effectively using VOC waste gas burnings, cold air is heated into hot-air, heat is empty Gas acts not only as drying gas use, is also provided to Burning Room as combustion-supporting gas, this takes full advantage of VOC waste gas Self-energy and carrying heat energy, improve capacity usage ratio;(3), it is employed as the multihole nozzle heat exchange of the second heat exchanger Device, improve heat exchange efficiency, more energy-conserving and environment-protective;(4), 20%~40% VOC exhaust gas recirculations are extremely dried in gas main, then The secondary product paint film in drying cavity body is dried, and realizes recycling for energy, while reduce nitrogen oxidation in flue gas Compound content.
Brief description of the drawings
Fig. 1 shows the organigram of the energy-conservation VOC exhaust treatment systems of the present invention.
Fig. 2 shows the organigram of the second heat exchanger of the present invention.
Embodiment
Embodiments of the invention are described below in detail, the example of the embodiment is shown in the drawings, wherein from beginning to end Same or similar label represents same or similar element or the element with same or like function.Below with reference to attached The embodiment of figure description is exemplary, it is intended to for explaining the present invention, and is not considered as limiting the invention.
Fig. 1 is refer to, according to a kind of non-limiting embodiment of the present invention, energy-conservation VOC exhaust treatment systems include:Paint Film drying chamber 100, Burning Room 200, First Heat Exchanger 300, the second heat exchanger 400 and chimney 500.
Wherein, paint film drying chamber 100 includes drying cavity 110, dries and is interval with four drying on the roof of cavity 110 140 and drying gas are in charge of in gas access 120 and three VOC gas samplings mouths 130, drying gas access 120 by drying gas Body house steward 160 is connected, and VOC gas samplings mouth 130 is in charge of 150 and the phase of VOC gas samplings house steward 170 by VOC gas samplings Connection.
In this nonlimiting, Burning Room 200 includes the burning cavity 210 decomposed for VOC waste gas burnings, burns Cavity 210 be provided be passed through VOC waste gas first gas entrance 220, to burn cavity 210 in supply combustion gas second gas entrance 230th, the third gas entrance 240 of combustion-supporting gas is supplied in cavity 210 and by the high temperature cigarette in burning cavity 210 to burning The flue gas discharge opening 250 of gas discharge.
First Heat Exchanger 300 is provided with cool air inlet 310, medium temperature smoke inlet 320, hot air outlet 330 and low temperature Exhanst gas outlet 340.Wherein, cold air is inputted to First Heat Exchanger 300 by cool air inlet 310 using the first blower fan F1 Interior, cold air after the medium temperature flue gas progress heat exchange of 300 degrees centigrades entered from medium temperature smoke inlet 320 with forming 200 The hot-air of degrees centigrade, hot air outlet 330 are connected by hot-air pipeline 350 with drying gas main 160, so as to The hot-air formed after heat exchange is provided to drying cavity 110 is interior product is dried, 120 formed after heat exchange a degree Celsius left side Right low-temperature flue gas is drained at chimney 500 by low-temperature flue gas outlet 340.
As a kind of alternative embodiment, high pressure positive blower HF is first passed through before VOC waste gas enters Burning Room 200 will VOC waste gas is introduced into the second heat exchanger 400 being connected between VOC gas samplings house steward 170 and Burning Room 200.Wherein, second Heat exchanger 400 is provided with low temperature VOC exhaust gas entrances 410, high temperature VOC waste gas outlets 420, high-temperature flue gas entry 430 and medium temperature flue gas Outlet 440, low temperature VOC exhaust gas entrances 410 are connected with VOC gas samplings house steward 170, so as to paint film drying chamber 110 The VOC waste gas of discharge carries out heat exchange, and the first gas entrance 220 of high temperature VOC waste gas outlets 420 and Burning Room 200 passes through pipe Line is connected, and high-temperature flue gas entry 430 is connected with the flue gas discharge opening 250 of Burning Room 200 by pipeline, medium temperature exhanst gas outlet 440 are connected with the medium temperature smoke inlet 320 of First Heat Exchanger 300 by pipeline.
In this nonlimiting, set in the distal end of the VOC gas samplings house steward 170 of neighbouring second heat exchanger 400 There is VOC gas samplings branch pipe 180, VOC gas samplings branch pipe 180 is connected with drying gas main 160, due to drying cavity The temperature for the VOC waste gas discharged in 110 is higher than 180 degrees Celsius, and its oxygen content is higher, VOC gas can be utilized to collect branch pipe 180 Second air-introduced machine F2 of middle setting, it is total that the VOC waste gas circulations for accounting for VOC waste gas total amount about 30% (volume) are back to drying gas Mixed in pipe 160 with the hot-air from First Heat Exchanger 300, the gaseous mixture of flue gas and air is in cavity 110 is dried to passing The product 800 on band 900 is sent to carry out drying operation.
Due to containing a certain amount of impurity in VOC waste gas, in neighbouring second air-introduced machine F2 VOC gas samplings branch pipe 180 Upper setting filter 600, so as to remove the partial impurities particle in VOC waste gas.
In addition, it is in charge of the burner for being respectively equipped with 140 and being connected by pipeline with fuel gas source in each drying gas 190, so as to which not only the temperature in drying cavity 110 can be improved by combustion gas and the burning of air, in drying cavity 110 More heat energy are provided, but also can be back to by burning, burn-up VOC gas samplings branch pipe 180 in drying cavity 110 Solid particle in VOC waste gas, it is ensured that the gas entered in drying cavity 110 more cleans.
As another alternative embodiment, hot-air pipeline 350 is provided with the first hot-air pipeline 3501 and second Hot-air pipeline 3502, the 3rd air-introduced machine F3 is provided with the first hot-air pipeline 3501, is provided with the second hot-air pipeline 3502 4th air-introduced machine F4, the first hot-air pipeline 3501 are connected with drying gas main 160, so as to utilize the 3rd air-introduced machine F3 by the hot-air for accounting for hot-air total amount about 80% (volume) after heating provide to drying cavity 110 in carry out drying operation, And the second hot-air pipeline 3502 is then connected with the third gas entrance 240 of Burning Room 200, so as to utilize the 4th air-introduced machine F4 The hot-air for accounting for hot-air total amount about 20% (volume) after heat is heated enters in Burning Room 200 to be used as combustion-supporting gas, The air of high temperature can be greatly enhanced the furnace temperature of Burning Room 200 after Burning Room 200 is passed through, and effectively reduce the usage amount of combustion gas, Save the energy.
Thus, when saving the work of VOC exhaust treatment systems, 180 degrees Celsius of the VOC waste gas warp from paint film drying chamber Cross after the second heat exchanger 400 exchanges heat and form about 600 degrees Celsius of high temperature VOC waste gas, high temperature VOC waste gas is at about 800 degrees Celsius High-temp combustion decomposition is carried out in Burning Room 200, about 800 degrees Celsius of the high-temperature flue gas formed after burning passes through high-temperature flue gas entry 430 enter in the second heat exchanger 400, after the medium temperature flue gas of 300 degrees Celsius of formation after the progress heat exchange of VOC waste gas, then pass through Medium temperature smoke inlet 320 enters in First Heat Exchanger 300, and the cold air with about 20 degrees Celsius carries out heat exchange, forms about 190 and takes the photograph The hot-air of family name's degree.
Fig. 2 is refer to, in this nonlimiting, the second heat exchanger 400 is multihole nozzle heat exchanger, multihole nozzle Heat exchanger includes being arranged at the recuperated gas passage 450 between high-temperature flue gas entry 430 and medium temperature exhanst gas outlet 440 and being located at The first heat exchange cylinder 460, the second heat exchange cylinder set gradually in recuperated gas passage 450 along high-temperature flue gas flow direction The heat exchange cylinder 480 of body 470 and the 3rd.In addition, also include being used for the first heat exchange outside recuperated gas passage 450 First first interface channel 481 that is connected of the tail on VOC gas flow direction with the 3rd heat exchange cylinder 480 of cylinder 460, and also wrap Include for by the 3rd heat exchange cylinder 480 and the second heat exchange cylinder 470, tail head to be connected the second company on VOC gas flow direction Connect road 482.In the non-limiting embodiment, the tail end of the second heat exchange cylinder 470 is provided with coupled logical outlet Room 471, the outlet of high temperature VOC waste gas 420 are arranged on the locular wall of discharge chamber 471.
As shown in Fig. 2 the knot of the first heat exchange cylinder 460, the second heat exchange cylinder 470 and the 3rd heat exchange cylinder 480 Structure is similar, is straight tube shape and extend into inside the tube wall of recuperated gas passage 450, and the first interface channel 481 and second connects Road 482 is connected to may be contained within the outside of the tube wall of recuperated gas passage 450.First heat exchange cylinder 460 connects via the first of bending Connect road 481 and realize the connection with the 3rd heat exchange cylinder 480, the 3rd heat exchange cylinder 480 is via the second interface channel 482 And realize the connection with the second heat exchange cylinder 470.First heat exchange cylinder 460, the second heat exchange cylinder 470 and the 3rd heat are handed over Include a multihole nozzle 461 in creeling body 480.
Below by taking the first heat exchange cylinder 460 as an example, illustrate the construction of each heat exchange cylinder.First heat exchange cylinder 460 Head end, the tail end adjacent to the first interface channel 481 including forming annular end wall and center formation air admission hole 462, wherein, tail end Form opening end and directly connected with the first interface channel 481.Multihole nozzle 461 is around air admission hole 462 in the first heat exchange Caudad extend from head end in cylinder 460.Multihole nozzle 461 include neighbouring first interface channel 481 blind end 4611 and The body 4612 extended between air admission hole 462 and blind end 4611.
Multiple VOC gas spray orifices 4613 are set on the perisporium of body 4612, so that entering body via air admission hole 462 After 4612, sprayed at a high speed via the inwall of multiple VOC gas spray orifices 4613 towards the first heat exchange cylinder 460, so as to flowing through The high-temperature flue gas of the outer wall of first heat exchange cylinder 460 quickly exchanges heat, and VOC waste gas is by rapidly pre-warming, the quilt of the first heat exchange cylinder 460 Cooling in time.Because VOC waste gas is just to enter multihole nozzle heat exchanger after high pressure positive blower HF pressurization, and work as high pressure VOC After waste gas enters multihole nozzle, the aperture of VOC gas spray orifice is small, therefore the meeting of high pressure VOC gas is quick and passes through VOC gas with high pressure Body spray orifice outwards sprays from multihole nozzle, and with the cylinder inboard wall with high pressure impingement to heat exchange cylinder at a high speed, this is at a high speed and high The shock of pressure can ensure to occur between the high-temperature flue gas outside the cryogenic gas and heat exchange cylinder of heat exchange inner barrel fast The effective heat exchange of speed so that VOC gas temperature raises rapidly.
The above-mentioned structure and the course of work that multihole nozzle 461 is only illustrated by taking the first heat exchange cylinder 460 as an example, at this In non-limiting embodiment, the second heat exchange cylinder 470 and the 3rd heat exchange cylinder 480 are respectively provided with and the first heat exchange cylinder 460 identical structures, their construction and operation principle repeat no more.
Thus, low temperature VOC waste gas enters the first heat exchange cylinder 460 via the air admission hole 462 of the first heat exchange cylinder 460 And the first interface channel 481, the 3rd heat exchange cylinder 480, the second interface channel 482 and the second heat exchange cylinder are flowed through successively Body 470, the high temperature VOC gas after preheating flow out second heat exchanger 400 via the tail end of the second heat exchange cylinder 470.
In the description of this specification, reference term " one embodiment ", " some embodiments ", " example ", " specifically show The description of example " or " some examples " etc. means that combining the embodiment or specific features, structure or the feature of example description includes In at least one embodiment or example of the present invention.In this manual, to the schematic representation of above-mentioned term necessarily pin To be identical embodiment or example.In addition, in the case of not conflicting, those skilled in the art can say this Different embodiments or example and the feature of different embodiments or example described in bright book are combined and combined.
Although embodiments of the invention have been shown and described above, it is to be understood that above-described embodiment is example Property, it is impossible to limitation of the present invention is interpreted as, one of ordinary skill in the art within the scope of the invention can be to above-mentioned Embodiment is changed, changed, replacing and modification.Such as first or second heat exchanger can use heat exchange of heat pipe or tubulation Formula heat exchanger.

Claims (10)

1. one kind energy-conservation VOC exhaust treatment systems, including:Paint film drying chamber, the paint film drying chamber includes drying cavity, described Dry and several drying gas accesses and VOC gas sampling mouths are interval with the roof of cavity, several described drying gases Entrance is in charge of by respective drying gas and is connected with drying gas main, and several described VOC gas sampling mouths pass through each From VOC gas samplings be in charge of and be connected with VOC gas sampling house stewards, it is characterised in that:
The energy-conservation VOC exhaust treatment systems also include Burning Room and First Heat Exchanger, wherein,
The Burning Room includes being used for the burning cavity decomposed for VOC waste gas burnings, and the burning cavity is provided with to be received with VOC waste gas Collection house steward be connected first gas entrance, for it is described burning cavity in supply combustion gas second gas entrance, for The third gas entrance and flue gas discharge opening of supply combustion-supporting gas in the burning cavity;
The First Heat Exchanger is provided with cool air inlet, medium temperature smoke inlet, hot air outlet and low-temperature flue gas outlet, its In, the medium temperature smoke inlet is connected by pipeline with the flue gas discharge opening of the Burning Room so that flue gas enters described the Cold air from the cool air inlet is heated into hot-air by one heat exchanger, and the hot air outlet passes through hot-air pipeline Be connected with the drying gas main with by the hot-air formed after heat exchange provide in the drying cavity body to product paint film Dried, the low-temperature flue gas outlet is connected with chimney.
2. energy-conservation VOC exhaust treatment systems as claimed in claim 1, it is characterised in that also include being connected to the VOC waste gas The second heat exchanger between house steward and the Burning Room is collected, wherein, second heat exchanger enters provided with low temperature VOC waste gas Mouth, high temperature VOC waste gas outlets, high-temperature flue gas entry and medium temperature exhanst gas outlet, the low temperature VOC exhaust gas entrances give up with the VOC Gas is collected house steward and is connected, and the first gas entrance of the high temperature VOC waste gas outlets and the Burning Room passes through pipeline phase Connection, the high-temperature flue gas entry are connected with the flue gas discharge opening of the Burning Room by pipeline, the medium temperature flue gas Outlet is connected with the medium temperature smoke inlet of the First Heat Exchanger by pipeline.
3. energy-conservation VOC exhaust treatment systems as claimed in claim 1, it is characterised in that the First Heat Exchanger changes for heat pipe Hot device, the heat exchange of heat pipe include shell, the housing interior volume are divided into reverse parallel flue gas flow path and air If the median septum of stream and the dry heat pipe being located in median septum, wherein, the evaporation ends of heat pipe are extended in flue gas flow path, The condensation end of heat pipe is extended in air flow circuit.
4. energy-conservation VOC exhaust treatment systems as claimed in claim 2, it is characterised in that in neighbouring second heat exchanger The distal end of the VOC gas samplings house steward is provided with VOC gas sampling branch pipes, the VOC gas samplings branch pipe and the drying gas Body house steward is connected that will be used to dry in VOC exhaust gas recirculations to the drying cavity body that account for VOC waste gas total amount 20%~40%.
5. energy-conservation VOC exhaust treatment systems as claimed in claim 4, it is characterised in that the hot-air pipeline is provided with first Hot-air pipeline and the second hot-air pipeline, the first hot-air pipeline are connected with the drying gas main that will heat 60%~90% hot-air for accounting for hot-air total amount afterwards is provided to being used in the drying cavity body dry, and second heat is empty Air pipe be connected with the third gas entrance of the Burning Room with by heat heat after account for hot-air total amount 10%~40% Hot-air provide in the Burning Room and be used as combustion-supporting gas.
6. energy-conservation VOC exhaust treatment systems as claimed in claim 5, it is characterised in that be also included in the VOC gas samplings What is set in house steward is used to introduce the high pressure positive blower of VOC waste gas into second heat exchanger, for the First Heat Exchanger First air-introduced machine of the cold air of interior conveying pressurization, being used for the drying gas of being set in the VOC gas samplings branch pipe Body house steward is introduced into the second air-introduced machine of VOC waste gas, being used for the drying gas of being set in the first hot-air pipeline The 3rd air-introduced machine of hot-air is introduced into house steward and what is set in the second hot-air pipeline is used for the Burning Room Introduce the 4th air-introduced machine of hot-air.
7. energy-conservation VOC exhaust treatment systems as claimed in claim 2, it is characterised in that second heat exchanger is porous spray Heat exchange of heat pipe, the multihole nozzle heat exchanger include being arranged between the high-temperature flue gas entry and the medium temperature exhanst gas outlet Recuperated gas passage and at least one heat exchange cylinder in the recuperated gas passage, at least one heat exchange Cylinder includes forming annular end wall and center forms the head end of air admission hole, forms the tail end of opening end and around the air inlet The multihole nozzle that hole extends at least one heat exchange cylinder from the head end to the tail end, the head end with it is described Low temperature VOC exhaust gas entrances are connected, and the tail end is connected with the high temperature VOC waste gas outlets.
8. energy-conservation VOC exhaust treatment systems as claimed in claim 7, it is characterised in that low temperature VOC waste gas is via the air inlet Hole enters the multihole nozzle heat exchanger, and the high temperature VOC waste gas after preheating flows out the multihole nozzle via the tail end and exchanged heat Device, also, the multihole nozzle includes the blind end of the neighbouring tail end and between the air admission hole and the blind end The body of extension, some VOC waste gas spray orifices are set to cause on the perisporium of the body:Via the air admission hole enter described at least Low temperature VOC waste gas in one heat exchange cylinder is sprayed at least one heat exchange by some VOC waste gas spray orifices The inwall of cylinder quickly exchanges heat so as to the high-temperature flue gas of the outer wall with flowing through at least one heat exchange cylinder.
9. as claimed in claim 8 energy-conservation VOC exhaust treatment systems, it is characterised in that second heat exchanger include along High-temperature flue gas flow direction is sequentially arranged in the first heat exchange cylinder, the second heat exchange cylinder and in the recuperated gas passage Three heat exchange cylinders, second heat exchanger also include the first interface channel and second outside the recuperated gas passage Interface channel, first interface channel is by the first heat exchange cylinder and the 3rd heat exchange cylinder in VOC waste gas streams Tail is first on dynamic direction is connected, and second interface channel exists the 3rd heat exchange cylinder and the second heat exchange cylinder Tail is first in VOC exhaust gas flow directions is connected, wherein, low temperature VOC waste gas enters via the air admission hole of the first heat exchange cylinder The first heat exchange cylinder simultaneously flows through first interface channel, the 3rd heat exchange cylinder, second connection successively Passage and the second heat exchange cylinder, high temperature VOC waste gas after preheating via the second heat exchange cylinder tail end stream Go out.
10. the paint film drying chamber VOC exhaust treatment systems as described in claim 1~9 is any, it is characterised in that each described Drying gas is respectively equipped with burner in being in charge of, and each burner is connected by pipeline with fuel gas source.
CN201710839338.XA 2017-09-18 2017-09-18 Energy-saving VOC waste gas treatment system Active CN107676797B (en)

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AU2018256597A AU2018256597B2 (en) 2017-09-18 2018-03-14 Energy-saving system for treating VOC waste gas
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CN109307275A (en) * 2018-10-09 2019-02-05 广东中元海能新能源技术有限公司 A kind of integrated high-efficiency energy conservation VOCs burned waste gas processing system and method
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CN110961326A (en) * 2019-11-04 2020-04-07 江苏顿科智能装备有限公司 Take VOC to retrieve integration lacquer layer drying device of function
CN111336535A (en) * 2020-03-26 2020-06-26 东莞市太阳线缆设备有限公司 Unorganized emission waste gas collecting and treating environment-friendly system and treating method thereof

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