Summary of the invention
In light of the defects in the prior art, the purpose of the invention is to provide a kind of easy to operate, appropriate cloth purified
The tobramycin purification process of mycin purity is high.
To achieve the goals above, it specifically adopts the following technical scheme that
(1) tobramycin crude product is soluble in water, obtain crude product aqueous solution;Methanol or second are added into the crude product aqueous solution
Alcohol obtains mixed liquor;
(2) make the mixed liquor through horizontally disposed nanofiltration membrane, after observing that crystal is precipitated, stop nanofiltration, stand analysis
It is brilliant;
(3) crystal that step (2) are precipitated carries out preparation chromatographic isolation, with 0.5%~1.5% trifluoroacetic acid aqueous solution
To flow A phase, methanol is flowing B phase, and the mixed liquor of the A and B that are 10-100:0-90 according to volume ratio are that mobile phase carries out gradient
Elution, collect rich in tobramycin efflux to get.
Wherein, in step (1), in the crude product aqueous solution concentration of tobramycin be 300-350g/L, the methanol or
The additional amount of ethyl alcohol is 4-5 times of the crude product aqueous solution volume.Tobramycin crude product of the present invention can be solids crude
Product can also be the liquid crude product containing tobramycin.When the crude product is liquid, the common hand diluted or be concentrated can be used
The concentration of tobramycin in solution is adjusted to 300-350g/L by section, then adds methanol or ethyl alcohol prepares mixed liquor, such
The mixed liquor of concentration facilitates the slow precipitation of crystal in subsequent nanofiltration crystallization operation, and obtained crystal purity is good, yield
It is high.
Preferably, the crude product aqueous solution obtains by the following method: using cationic exchange resin adsorption method from production
Carbamyl amine tobramycin is extracted in the fermentation liquid of carbamyl amine tobramycin, and it is mould to hydrolyze the appropriate cloth of carbamyl amine
Element, decolourized to gained hydrolyzate, after film filtration treatment to get.
Wherein, the carbamyl amine tobramycin fermentation liquid is as known to those skilled in the art by streptomyces tenebrarius
Fermentation generates.The cation exch ange adsorption, hydrolyze, decoloration, membrane filtration operation with purify tobramycin in the prior art
Operation early period it is similar (referred in specific visible background technology classical operation), can be according to the condition of the prior art at
Reason.
Specifically, the cationic exchange resin adsorption method is using 732 cation exchange resins as stationary phase, with 1-3%
Ammonium hydroxide be strippant (preferably 2% ammonium hydroxide).
The condition of the hydrolysis are as follows: 80-90 DEG C, pH is 9.5~10, is hydrolyzed 2-3 hours.
The decoloration uses 711 resins.
The film filtering uses the nanofiltration membrane of aperture 80-150 dalton.
In a kind of specific embodiment, the crude product aqueous solution obtains by the following method: fermentation liquid puts tank,
The filtrate containing carbamyl tobramycin is obtained by filters pressing, gained filtrate is adsorbed using 732 cation exchange resins,
Then it is desorbed with the ammonium hydroxide of 1-3%, stripping liquid is in 80-90 DEG C, and hydrolysis obtains tobramycin under conditions of pH is 9.5~10
Solution;It is decolourized using 711 resins to the tobramycin solution, obtained destainer uses aperture for 80-150 dalton
Rolling nanofiltration membrane machine be concentrated, controlled concentration be 300-350g/L to get.
Wherein, step (2) carries out crystallization treatment to the mixed liquor that step (1) obtains using nano filtering process, keeps mixed liquor slow
Through horizontally disposed nanofiltration membrane, it is easier to penetrate the characteristic of nanofiltration membrane than organic solvent using water, slowly changes crystallizing system
The ratio of middle water and organic solvent, so that tobramycin smoothly crystallizes out.Such method improves the content of tobramycin, together
When avoid the trouble for needing the processing of multiple ion-exchange chromatography before crystallization in the prior art, enormously simplify operation, reduction
Production cost.
Inventor is the study found that there is larger impact in the aperture of nanofiltration membrane to the crystallization of step (2), when nanofiltration membrane aperture is larger
When, target compound (tobramycin) can penetrate nanofiltration membrane, and yield is caused to reduce;When membrane aperture is smaller, nanofiltration operation is slow
Slowly, inefficiency.Therefore, preferably, in step (2), the nanofiltration uses the nanofiltration of aperture 100-200 dalton to the present invention
Film can not only guarantee that the speed of permeate when nanofiltration operation was unlikely to too slow at this time, but also can guarantee the transmission that product will not be excessive
Film causes yield losses.
It is further preferred that the nanofiltration carries out under 1.2-1.5MPa pressure.
It preferably, further include continuing nanofiltration until the mixeding liquid volume subtracts after observing that crystal is precipitated in step (2)
As little as it is equivalent to 0.5-1 times of the mixeding liquid volume, then the step of stopping nanofiltration.Inventor it has been investigated that, at such
It is crystallized under part, the moisture in solution can be removed to the greatest extent, keep crystallization more abundant, and be unlikely to crystallization excessively, made
At the reduction of purity.
Invention also provides a kind of cup type collecting and filtering apparatus convenient for step (2) nanofiltration operation, the cup type collecting and filtering apparatus packets
Open staving is included, and the bung being covered in the opening, the staving and bung form a closed space;The bucket
It is provided with the nanofiltration membrane parallel with the cross section of the staving, the nanofiltration membrane, bung and bucket wall between the two in vivo
It is formed for holding the material fluid bath to nanofiltration liquid, the nanofiltration membrane, bucket bottom and bucket wall between the two form waste collection
Slot;The agitating paddle protruded into the material fluid bath, observation window, pressure gauge and valve are provided on the bung.
The cup type collecting and filtering apparatus is made of stainless steel material, is able to bear the pressure of 2Mpa or more.
In a preferred embodiment, the lower part of the nanofiltration membrane is additionally provided with a supporting course, in the supporting course
Between be equipped with micropore, top nanofiltration membrane permeate entered in waste collection slot by micropore.
In another preferred embodiment, be provided on the outside of the material fluid bath for the nanofiltration liquid heating or
The collet of cooling.
The method that nanofiltration operation is carried out using this cup type collecting and filtering apparatus are as follows:
(1) mixed liquor of step (1) is transferred in material fluid bath;
(2) it covers bung and forms a confined space;
(3) start the agitating device on feed liquid bung, stirring rate is 50-120 revs/min;
(4) by the valve on bung, compressed nitrogen is passed through into staving, air pressure maintains 1.2-1.5Mpa.
(5) it is observed by form, after having the precipitation of apparent crystal in feed liquid, continues the solution body in nanofiltration to material fluid bath
Product is 0.5-1 times of mixeding liquid volume, stops nanofiltration, pressure in bucket is slowly decreased to normal pressure, after being stirred to crystallization, material
Liquid is transferred to separation equipment separation, collects crystal, spare.
Nanofiltration operation of the invention is suitable for using horizontally disposed nanofiltration membrane, and in such cases, crystal can slowly be precipitated,
Ensure that is crystallized goes on smoothly, nanofiltration of the invention is carried out using commercially available tubular nanofiltration membrane or rolling nanofiltration membrane and is operated, effect
It is poor.
Wherein, the commercially available acquisition of C18 bonded silica gel described in step (3) is newly created production present invention preferably employs HuaPu
XAqua C18 filler, 10-12 μm of partial size.
Preferably, in step (3), the trifluoroacetic acid aqueous solution that A phase is 1% is flowed.
Preferably, in step (3), the preparation chromatography is using C18 bonded silica gel as stationary phase, according to 0-10min 100%
A, 10-20min A:B=(10-30): the gradient of (70-90) is eluted.
It is further preferred that condition of gradient elution are as follows: 0-10min 100%A, 10-20min A:B=20:80.
The present invention is isolated and purified using preparative chromatography is final to crystal progress, and preparative chromatography has splendid separation
Effect, and the separation used time is shorter, compared with conventional column chromatography, not only increases product yield and quality, also greatly reduces
Production time, wastewater flow rate also significantly reduce, and reduce environmental pollution.
Preferably, purification process of the present invention further includes first carrying out nanofiltration processing to efflux described in step (3),
Then obtained nanofiltration liquid is freeze-dried again, the step of to obtain tobramycin solid pure product.
Wherein, the aperture of the nanofiltration membrane is 80-120 dalton.
As the optimal technical solution of the present invention, the purification process of tobramycin includes the following steps:
(1) tobramycin crude product is soluble in water, obtain the crude product aqueous solution that concentration is 300-350g/L, Xiang Suoshu crude product
The methanol or ethyl alcohol of 4-5 times of volume are added in aqueous solution, obtains mixed liquor;
(2) under 1.2-1.5MPa pressure, make the mixed liquor through horizontally disposed membrane aperture 100-200 dalton
Nanofiltration membrane, observe crystal be precipitated after, continue nanofiltration until the mixed liquor volume reduce it is water-soluble to the crude product is equivalent to
Liquid product 0.5-1 times when, stop nanofiltration, pressure release, stand crystallization;
(3) crystal that step (3) are precipitated carries out preparation chromatographic isolation, and the preparation chromatography is solid with C18 bonded silica gel
Determine phase, 1% trifluoroacetic acid aqueous solution is flowing A phase, and methanol is flowing B phase, according to 0-10min 100%A, 10-20min
The gradient of A:B=20:80 is eluted, collect rich in tobramycin efflux to get;
(4) it uses aperture to carry out nanofiltration processing to the efflux for the nanofiltration membrane of 80-120 dalton, is freeze-dried institute
Nanofiltration liquid is obtained to get tobramycin solid pure product.
The present invention improves the purity of product using the method for nanofiltration crystallization, and preparation chromatographic column is recycled to divide product
From greatly reducing the time of separation, the product purity of acquisition is up to 99.4% or more, entire purification process operating process letter
Single, environmental pollution is smaller.
On the basis of common knowledge of the art, above-mentioned each optimum condition can be combined with each other each preferably to get the present invention
Embodiment.