CN107673579A - A kind of Intelligent sludge desiccation machine - Google Patents
A kind of Intelligent sludge desiccation machine Download PDFInfo
- Publication number
- CN107673579A CN107673579A CN201711084525.8A CN201711084525A CN107673579A CN 107673579 A CN107673579 A CN 107673579A CN 201711084525 A CN201711084525 A CN 201711084525A CN 107673579 A CN107673579 A CN 107673579A
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- China
- Prior art keywords
- controller
- desiccation machine
- intelligent
- air
- heat pump
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Classifications
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F11/00—Treatment of sludge; Devices therefor
- C02F11/12—Treatment of sludge; Devices therefor by de-watering, drying or thickening
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05D—SYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
- G05D22/00—Control of humidity
- G05D22/02—Control of humidity characterised by the use of electric means
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2209/00—Controlling or monitoring parameters in water treatment
- C02F2209/02—Temperature
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- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Hydrology & Water Resources (AREA)
- Environmental & Geological Engineering (AREA)
- Water Supply & Treatment (AREA)
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- Drying Of Solid Materials (AREA)
- Treatment Of Sludge (AREA)
Abstract
The present invention relates to drying device field, more particularly to a kind of Intelligent sludge desiccation machine, including heat pump assembly and drying device, drying device includes air, blower fan and guipure, and air first passes through the condenser heating of heat pump assembly, then after being pressurizeed by blower fan, removal moisture drying is carried out to the sludge on guipure, caused humid air is separated into condensation water and air after the evaporator condensation of heat pump assembly, and for condensed water through being arranged outside drainpipe, air reenters the condenser circulating-heating of heat pump assembly.Intelligent sludge desiccation machine also includes the parts such as data acquisition module, controller, communication module, can carry out intelligent control to desiccation machine.The present invention is ingenious in design, intelligence degree is high, the personnel of not needing keep watch for a long time carries out manual setting to operational mode and parameter, the effect on moisture extraction that can reach as needed carries out intelligent regulation, and cell phone application and cloud storage system can be transferred data to, reach wireless mobile control and data analysis is shared.It is worth with market potential.
Description
Technical field
The present invention relates to drying device field, and in particular to a kind of Intelligent sludge desiccation machine.
Background technology
Sludge drying machine species is a lot, can be divided into electrothermal, steam heating type, fuel-firing gas-firing formula and heat pump from origin of heat
Formula etc..Heat-pump-type sludge drying machine combines energy-conservation and the advantage of environmental protection, commercially with good application.It is but hot at present
Problems be present in pump sludge drying machine：(1) intelligent difficulty is high.Desiccation machine effect on moisture extraction can not pass through direct single parameter
Characterized, thus can not by direct single parameter control desiccation machine drying effect, by the difficulty of device intelligence compared with
It is high；(2) layman intervenes difficult.Data analysis needs the characteristic parameter being cited under each scale of thermometer condition, and computing is more numerous and diverse, non-special
Industry personnel are difficult the running situation that desiccation machine instantly is appropriately determined by direct single parameter；(3) during the debugging of single device
Between it is long.It is not quite similar because drying moisture percentage in sewage sludge, it is necessary to which professional squats for a long time under the drying goal prerequisite for reaching same
Keep, by calculating and analyzing log, operational factor is reset, to realize optimal drying effect, this operation
Equipment operating cost seriously is added, also result in the waste of professional.
The content of the invention
The technical problem to be solved in the present invention is how to overcome the shortcomings of the prior art, there is provided a kind of Intelligent sludge is done
Change machine.
The present invention technical solution be：A kind of Intelligent sludge desiccation machine, including heat pump assembly and drying device, it is described
Heat pump assembly includes compressor, condenser, evaporator and refrigerant, and the drying device includes air, blower fan and guipure, described
Air first pass through the heat pump assembly condenser heating, then by the blower fan pressurize after, the sludge on the guipure is entered
Row removal moisture drying, caused humid air is separated into condensation water and air after the evaporator condensation of the heat pump assembly, described cold
For condensate through being arranged outside drainpipe, the air reenters the condenser circulating-heating of the heat pump assembly.
Further, the drying device also includes instrument for analyzing water content, and moisture content analysis is carried out to the sludge that need to be dried.
Further, the Intelligent sludge desiccation machine also includes data acquisition module, and the data acquisition module is to described
The parameter of heat pump assembly and drying device is acquired.
Further, the data acquisition module includes the condenser air leaving air temp sensor, dry blast temperature
Sensor is spent, return air temperature sensor is dried, dries return air humidity sensor, evaporator air leaving air temp sensor, evaporation
Pipe temperature sensor, condensed water conductivity sensor.
Further, the Intelligent sludge desiccation machine also includes controller, and the controller is to the data acquisition module
Data and the data of the instrument for analyzing water content be acquired computing, obtain current dehumidifying rate.
Further, include a kind of dehumidifying desiccation control method of Intelligent sludge desiccation machine, comprise the following steps：(1) institute
State instrument for analyzing water content and carry out data acquisition to sludge need to be dried, and transfer data to the controller；(2) in the control
Select dehumidification mode that the sludge that need to be dried is dried on device；(3) data of collection are transferred to by the data acquisition module
The controller；(4) controller carries out computing to transmission data and obtains current dehumidifying rate；(5) will currently dehumidifying rate with step
Suddenly the target dehumidifying rate in the dehumidification mode of the selection of controller described in (2) is compared, and such as current dehumidifying rate is removed less than target
Dehumidification mode is adjusted to higher order pattern by wet rate, the controller；As current dehumidifying rate is higher than target dehumidifying rate, the control
Dehumidification mode is adjusted to low single order pattern by device；Such as current dehumidifying rate is close with target dehumidifying rate, and the controller is to the mould that dehumidifies
Formula is without adjustment.
Further, the controller sets various dehumidification modes, and every kind of dehumidification mode is equipped with each parameter bound, when
When the data that the data acquisition module is transferred to the controller exceed bound, the controller transmits information to and it
The alarm being connected sends alarm signal.
Further, the Intelligent sludge desiccation machine also includes wireless communication module and intelligent mobile APP terminals, the control
Information is transferred to the intelligent mobile APP terminals by device processed by the wireless communication module, in the intelligent mobile APP terminals
Upper display and control.
Further, the Intelligent sludge desiccation machine also includes cloud storage module, and the controller passes through information described
Wireless communication module is stored in the cloud storage module.
Further, the Intelligent sludge desiccation machine also includes execution module, the execution module include heat pump start and stop,
Every time quantum, guipure start and stop, interval time unit, charging start and stop, interval time unit, the controller is under each pattern
The execution condition of the execution module be configured respectively.
The present invention is done using the intelligence control system of data acquisition module, instrument for analyzing water content, controller composition to sludge
The dehumidifying rate of change machine carries out computing, with target dehumidifying rate relatively after, carry out follow-up corresponding model selection process, intelligence degree
It is higher；Can beyond upper lower limit value as long as whether layman has a case that by the dehumidifying rate after computing and each parameter
The function situation of dehumidifier is solved, it is relatively simple；The drying mode of various sludge is provided with controller, and is deposited with cloud
Storage system connects, and can increase the various patterns of renewal in good time, can largely save the debug time of various sludge；With mobile phone terminal
APP wireless connections, can make operating personnel not at the scene when can complete operational control, it is very convenient.The present invention has potential
Market value.
Brief description of the drawings
The invention will be further described with reference to the accompanying drawings and examples.
Fig. 1 is a kind of Intelligent sludge desiccation machine structural representation disclosed by the invention；
Fig. 2 is a kind of dehumanization method flow chart of Intelligent sludge desiccation machine disclosed by the invention.
Embodiment
Referring to the drawings, a kind of Intelligent sludge desiccation machine of the present invention is described in detail.
As shown in Figure 1, 2, a kind of Intelligent sludge desiccation machine, including heat pump assembly and drying device, the heat pump assembly bag
Compressor 1, condenser 2, evaporator 3 and refrigerant are included, the drying device includes air, blower fan 4 and guipure 5, the air
The condenser 2 for first passing through the heat pump assembly heats, then by the blower fan 4 pressurize after, on the guipure 5 sludge carry out
Removal moisture drying, caused humid air are separated into condensation water and air, the condensation after the evaporator 3 of the heat pump assembly condenses
For water through being arranged outside drainpipe 6, the air reenters the circulating-heating of condenser 2 of the heat pump assembly.
Further, it is the intelligent of increase sludge drying machine, the drying device also includes instrument for analyzing water content 7, right
The sludge that need to be dried carries out moisture content analysis.The Intelligent sludge desiccation machine also includes data acquisition module, the data acquisition
Module is acquired to the parameter of the heat pump assembly and drying device.The data acquisition module includes the condenser air
Leaving air temp sensor 21, dry blast temperature sensor 41, dry return air temperature sensor 51, dry return air humidity sensor
52nd, evaporator air leaving air temp sensor 31, evaporation tube temperature sensor 32, condensed water conductivity sensor 61, pacify respectively
Data acquisition is carried out around associated components.The Intelligent sludge desiccation machine also includes controller 8, and the controller 8 is to institute
State the data of data acquisition module and the data of the instrument for analyzing water content 7 are acquired computing, calculate current dehumidifying rate.
Further, to reduce debug time and facilitating the operation of layman, the controller 8 sets various dehumidifying
Desiccation pattern, every kind of dehumidifying desiccation pattern are equipped with each parameter bound, when the data for being transferred to the controller 8 exceed up and down
In limited time, the controller 8 transmits information to coupled alarm 9 and sends alarm signal.The sludge drying machine is also
Including execution module, the execution module includes heat pump start and stop, interval time unit, guipure start and stop, interval time unit, charging
Start and stop, interval time unit, the controller 8 are set respectively to the execution condition of the execution module under each pattern
Put.
Further, also include in order to facilitate the storage and increase of remote control and pattern, the Intelligent sludge desiccation machine
Wireless communication module 10 and intelligent mobile APP terminals 11, the controller 8 transmit information by the wireless communication module 10
To the intelligent mobile APP terminals 11, the display control in the intelligent mobile APP terminals 11.The Intelligent sludge desiccation machine
Also include cloud storage module 12, information is stored in the cloud storage module by the controller 8 by the wireless communication module 10
12。
In the use of the present invention, as shown in Fig. 2 adopted using the instrument for analyzing water content 7 to sludge progress data need to be dried
Collection, and the controller 8 is transferred data to, select dehumidification mode according to sludge types and moisture content on the controller 8
The sludge that need to be dried is dried, in the drying process, the data of collection are transferred to the control by the data acquisition module
Device 8 processed, the controller 8 carry out computing and worked as to the instrument for analyzing water content 7 and data acquisition module transmission data
Preceding dehumidifying rate, and by current dehumidifying rate compared with the target dehumidifying rate in the dehumidification mode that the controller 8 selects, such as work as
Preceding dehumidifying rate is less than target dehumidifying rate, and dehumidification mode is adjusted to higher order pattern by the controller 8；As current dehumidifying rate is higher than
Dehumidification mode is adjusted to low single order pattern by target dehumidifying rate, the controller 8；Such as current dehumidifying rate and target dehumidifying rate phase
Closely, the controller 8 to dehumidification mode without adjustment.
Under each pattern, the data of the data collecting module collected are provided with upper lower limit value in controller 8, work as number
During according to more than upper lower limit value, the controller 8 transmits information to coupled alarm 9 and sends alarm signal.Equally
Under each pattern, the controller 8 for the execution module include heat pump start and stop, interval time unit, guipure start and stop,
Interval time unit, charging start and stop, interval time unit, according to the data of data collecting module collected whether beyond bound
Situation carries out start and stop respectively and interval time is set.
All information of the controller 8 can be transferred to the intelligent mobile APP by the wireless communication module 10
Terminal 11, operating personnel not at the scene under the conditions of can learn machine running situation, and controlled accordingly；The controller
8 all information can be transferred to cloud storage module 12 by the wireless communication module 10, and technical staff can obtain difference
Water content sludge longtime running data, after back-end data is analyzed and arranged, target is dehumidified according to different water cut and imitated
The parameter setting of the difference of fruit, constantly adjustment refinement selection operational mode, the parameter setting after optimization can pass through the channel radio
Believe that dehumidification mode after upgrading and parameter are loaded into the controller 8 by module 10, the controller 8 is able to upgrade and optimized.
Above-described embodiment is in the art the purpose is to be to allow simply to illustrate that the technical concepts and features of the present invention
Those of ordinary skill can understand present disclosure and implement according to this, and it is not intended to limit the scope of the present invention.It is all
It is the equivalent change or modification made according to the essence of present invention, should all covers within the scope of the present invention.
Claims (10)
1. a kind of Intelligent sludge desiccation machine, including heat pump assembly and drying device, the heat pump assembly includes compressor, condensation
Device, evaporator and refrigerant, it is characterised in that：The drying device includes air, blower fan and guipure, and the air first passes through institute
State heat pump assembly condenser heating, then by the blower fan pressurize after, on the guipure sludge carry out removal moisture drying, production
Raw humid air is separated into condensation water and air after the evaporator condensation of the heat pump assembly, the condensed water through drainpipe outside
Row, the air reenter the condenser circulating-heating of the heat pump assembly.
A kind of 2. Intelligent sludge desiccation machine according to claim 1, it is characterised in that：The drying device also includes aqueous
Rate analyzer.
A kind of 3. Intelligent sludge desiccation machine according to claim 1 or 2, it is characterised in that：The Intelligent sludge desiccation machine
Also include data acquisition module, the data acquisition module is acquired to the parameter of the heat pump assembly and drying device.
A kind of 4. Intelligent sludge desiccation machine according to claim 3, it is characterised in that：The data acquisition module includes institute
Condenser air leaving air temp sensor, dry blast temperature sensor are stated, return air temperature sensor is dried, dries return air humidity
Sensor, evaporator air leaving air temp sensor, evaporation tube temperature sensor, condensed water conductivity sensor.
A kind of 5. Intelligent sludge desiccation machine according to claim 4, it is characterised in that：The Intelligent sludge desiccation machine also wraps
Controller is included, the controller is acquired fortune to the data of the data acquisition module and the data of the instrument for analyzing water content
Calculate, obtain current dehumidifying rate.
A kind of 6. dehumidifying desiccation control method of Intelligent sludge desiccation machine according to claim 5, it is characterised in that including
Following steps：
(1) instrument for analyzing water content carries out data acquisition to that need to dry sludge, and transfers data to the controller；
(2) select dehumidification mode that the sludge that need to be dried is dried on the controller；
(3) data of collection are transferred to the controller by the data acquisition module；
(4) controller carries out computing to transmission data and obtains current dehumidifying rate；
(5) will currently dehumidifying rate compared with the target dehumidifying rate in the dehumidification mode that controller described in step (2) selects,
Such as current dehumidifying rate is less than target dehumidifying rate, and dehumidification mode is adjusted to higher order pattern by the controller；Such as current dehumidifying rate
Higher than target dehumidifying rate, dehumidification mode is adjusted to low single order pattern by the controller；Such as current dehumidifying rate and target dehumidifying rate
Close, the controller dehumidification mode is without adjustment.
A kind of 7. Intelligent sludge desiccation machine according to claim 5, it is characterised in that：The controller sets various dehumidifying
Pattern, every kind of dehumidification mode are equipped with each parameter bound, when the data acquisition module is transferred to the data of the controller
During more than bound, the controller transmits information to coupled alarm and sends alarm signal.
A kind of 8. Intelligent sludge desiccation machine according to claim 5, it is characterised in that：The Intelligent sludge desiccation machine also wraps
Wireless communication module and intelligent mobile APP terminals are included, information is transferred to institute by the controller by the wireless communication module
Intelligent mobile APP terminals are stated, shows and controls in the intelligent mobile APP terminals.
A kind of 9. Intelligent sludge desiccation machine according to claim 8, it is characterised in that：The Intelligent sludge desiccation machine also wraps
Cloud storage module is included, information is stored in the cloud storage module by the controller by the wireless communication module.
A kind of 10. Intelligent sludge desiccation machine according to claim 7, it is characterised in that：The Intelligent sludge desiccation machine is also
Including execution module, the execution module includes heat pump start and stop, interval time unit, guipure start and stop, interval time unit, charging
Start and stop, interval time unit, the controller are configured respectively to the execution condition of the execution module under each pattern.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711084525.8A CN107673579B (en) | 2017-11-07 | 2017-11-07 | Intelligent sludge drying machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711084525.8A CN107673579B (en) | 2017-11-07 | 2017-11-07 | Intelligent sludge drying machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107673579A true CN107673579A (en) | 2018-02-09 |
| CN107673579B CN107673579B (en) | 2020-06-30 |
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ID=61146341
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711084525.8A Active CN107673579B (en) | 2017-11-07 | 2017-11-07 | Intelligent sludge drying machine |
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| Country | Link |
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| CN (1) | CN107673579B (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109293191A (en) * | 2018-10-29 | 2019-02-01 | 扬州茂源环保科技有限公司 | A kind of energy-efficient depth sludge dehydration device |
| CN109574464A (en) * | 2018-12-10 | 2019-04-05 | 上海仁创环境科技有限公司 | A kind of sludge drying method and drying equipment of sludge solid reinforcing compost combination heat pump moisture removal |
| CN111253038A (en) * | 2020-02-24 | 2020-06-09 | 德州广源环保科技有限公司 | Control system and control method for low-temperature sludge drying equipment |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20080107543A (en) * | 2007-06-07 | 2008-12-11 | 장동현 | Apparatus for drying sludge |
| CN205740707U (en) * | 2016-05-27 | 2016-11-30 | 北京有福环境科技有限公司 | A kind of system utilizing air source heat pump to carry out Treatment of Sludge |
-
2017
- 2017-11-07 CN CN201711084525.8A patent/CN107673579B/en active Active
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20080107543A (en) * | 2007-06-07 | 2008-12-11 | 장동현 | Apparatus for drying sludge |
| CN205740707U (en) * | 2016-05-27 | 2016-11-30 | 北京有福环境科技有限公司 | A kind of system utilizing air source heat pump to carry out Treatment of Sludge |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109293191A (en) * | 2018-10-29 | 2019-02-01 | 扬州茂源环保科技有限公司 | A kind of energy-efficient depth sludge dehydration device |
| CN109574464A (en) * | 2018-12-10 | 2019-04-05 | 上海仁创环境科技有限公司 | A kind of sludge drying method and drying equipment of sludge solid reinforcing compost combination heat pump moisture removal |
| CN111253038A (en) * | 2020-02-24 | 2020-06-09 | 德州广源环保科技有限公司 | Control system and control method for low-temperature sludge drying equipment |
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| Publication number | Publication date |
|---|---|
| CN107673579B (en) | 2020-06-30 |
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