CN107673370A - Synthetic method, the molecular sieve catalysts of SAPO 34 and its application of the nanometer molecular sieves of SAPO 34 - Google Patents

Synthetic method, the molecular sieve catalysts of SAPO 34 and its application of the nanometer molecular sieves of SAPO 34 Download PDF

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CN107673370A
CN107673370A CN201610622095.XA CN201610622095A CN107673370A CN 107673370 A CN107673370 A CN 107673370A CN 201610622095 A CN201610622095 A CN 201610622095A CN 107673370 A CN107673370 A CN 107673370A
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sapo
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molecular sieves
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silane
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CN107673370B (en
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吴鹏飞
杨淼
田鹏
刘中民
王林英
刘琳
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Dalian Institute of Chemical Physics of CAS
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Abstract

The application is related to a kind of method, the molecular sieve catalysts of SAPO 34 and its application for synthesizing the molecular sieves of nanometer SAPO 34.By adding micropore template agent in being synthesized in hydro-thermal method and there is Formulas I (wherein R1~R3, x, y and n as defined herein) shown in structure functional organo-silane's template, synthesized the molecular sieves of nanometer SAPO 34.The molecular sieve catalysts of SAPO 34 are obtained after the molecular sieves of nanometer SAPO 34 are fired, the catalyst can be used in preparing low-carbon olefin from oxygen-containing compounds reaction.There is pure CHA crystalline phases by the molecular sieves of nanometer SAPO 34 obtained by the inventive method, and excellent catalytic performance is shown in MTO reactions by the molecular sieve catalysts of SAPO 34 obtained by the inventive method, catalyst life significantly extends, and selectivity of light olefin improves.

Description

The nanometer synthetic method of SAPO-34 molecular sieves, SAPO-34 molecular sieve catalysts and its Using
Technical field
The present invention relates to molecular sieve art, relate more specifically to synthetic method, the SAPO-34 molecules of SAPO-34 molecular sieves Sieve catalyst and its application.
Background technology
The skeleton structure species of silicoaluminophosphamolecular molecular sieves (SAPO-n) are various, and its three dimensional skeletal structure is by PO2 +、AlO2 -With SiO2Tetrahedron is formed.Part P atoms in Si atom same order elements neutrality aluminum phosphate skeleton structures substitute P and Al former simultaneously Son, skeleton is produced net negative electrical charge, cause Bronsted acidity, so as to assign SAPO molecular sieve acid catalytic property.
Among this, there is the SAPO-34 molecular sieves of CHA topological structures because it is in methanol to olefins reaction (MTO) Excellent catalytic performance has been successfully applied to MTO commercialization process.However, microcellular structure intrinsic SAPO-34 limits mass transfer Efficiency, cause SAPO-34 catalyst activities position utilization rate low, duct easily occurs and blocks and carbon distribution inactivation.Asked to solve this Topic, people attempt SAPO-34 molecular sieve of the synthesis with mesoporous-microporous composite construction, by being introduced between intrinsic microcellular structure Mesoporous or big hole path, or the little crystal grain of nano level molecular sieve is prepared to reduce the resistance to mass tranfer in reaction, intensified response During molecule diffusion, lift reaction life-span and the selectivity of light olefin of catalytic reaction.
Triethylamine is a kind of structure directing agent or template of synthesis SAPO-34 molecular sieves cheap and easy to get, but is used When triethylamine is as single template, the product for synthesizing to obtain is often the SAPO-34/-18 containing a small amount of SAPO-18 (CHA/AEI) eutectic.Silicone content is extremely low or during without silicon in synthesized gel rubber, or even can obtain SAPO-18 or AlPO-18 (Micorporous Mesoporous Materials, 2008,115,332-337).In addition, be oriented to using triethylamine SAPO-34 molecular sieve particle diameters are larger (3~5 μm), can limit the molecular mass-transfer process in MTO reactions.These are all unfavorable for obtaining Excellent MTO catalytic reaction results.
The content of the invention
In view of above-mentioned current condition, it is an object of the present invention to provide a kind of new synthesis nanometer SAPO-34 molecular sieves Method to overcome one or more defects of the prior art.
Therefore, on the one hand, the present invention provides a kind of method for synthesizing nanometer SAPO-34 molecular sieves, its feature exists In organic using the hydro-thermal method synthesis nanometer SAPO-34 molecular sieves, the functionalization in the presence of functional organo-silane Silane has the structure shown in Formulas I:
Wherein, n is 1~16 integer;R1For the alkyl of C1~10;R2For the alkyl of C1~6;R3For diethylin, triethylamine Base, piperazinyl, pyridine radicals or morpholinyl;X is 0~2 integer, and y is 1~3 integer, and x+y=3.
In a preferred embodiment, in the Formulas I, n is 3~8 integer;R1And R2It is each independently C1~4 Alkyl;R3For piperazinyl, pyridine radicals or morpholinyl.
In a preferred embodiment, methods described comprises the following steps:
A) it is the functional organo-silane is soluble in water, then sequentially add silicon source, phosphorus source, organic amine and extra silicon Source, obtain the mixture with following mol ratio:
SiO2∶P2O5∶Al2O3: organic amine: H2O=0.2~1.2: 0.5~1.5: 0.6~1.4: 1.5~5.5: 50~ 200;
B) mixture obtained by step a) is placed in crystallization 0.4~10 day at 150~220 DEG C;
C) after the completion of step b) crystallization, solid product is separated and washs and dries, that is, obtain the nanometer SAPO- 34 molecular sieves.
In a preferred embodiment, functional organo-silane described in the mixture obtained by step a) with it is described extra Silicon source with SiO2Molal quantity meter mol ratio be 1~55: 10.
In a preferred embodiment, in step a), phosphorus source be selected from orthophosphoric acid, metaphosphoric acid, phosphate and One or more in phosphite;Source of aluminium is one in aluminium salt, activated alumina, aluminum alkoxide and metakaolin Kind is a variety of;The one kind or more of the extra silicon source in Ludox, active silica, positive esters of silicon acis and metakaolin Kind.
In a preferred embodiment, in step a), the organic amine be triethylamine, tetraethyl ammonium hydroxide, One or more in quinoline, diethylamine, di-n-propylamine and diisopropylamine.
In a preferred embodiment, in step a), the organic amine is triethylamine.
In a preferred embodiment, in step b), the time of the crystallization is 1~7 day.
On the other hand, the present invention provides a kind of SAPO-34 molecular sieve catalysts, it is characterised in that the SAPO-34 points Sub- sieve catalyst is obtained by being calcined the nanometer SAPO-34 molecular sieves synthesized according to the above method in 400~700 DEG C of air Arrive.
On the other hand, the present invention provides above-mentioned SAPO-34 molecular sieve catalysts in converting oxygen-containing compound to low-carbon alkene Application in hydrocarbon, wherein the oxygenatedchemicals is the alcohol of C1~4, the low-carbon alkene is the alkene of C2~6.
Beneficial effect includes but is not limited to following aspect caused by the present invention:
(1) there is small primary particle size (about 50nm by the nanometer SAPO-34 molecular sieves obtained by the inventive method ~200nm), big external surface area (about 80-100m2/ g), big middle pore volume (about 0.10-0.25m3/g);
(2) there is pure CHA crystalline phases by the nanometer SAPO-34 molecular sieves obtained by the inventive method;
(3) excellent urge is shown in MTO reactions by the SAPO-34 molecular sieve catalysts obtained by the inventive method Change performance, catalyst life significantly extends, and selectivity of light olefin improves.
Brief description of the drawings
Fig. 1 is the stereoscan photograph of the nanometer SAPO-34 sieve samples obtained according to the embodiment of the present application 1.
Fig. 2 is the stereoscan photograph of the SAPO-34 sieve samples obtained according to the application comparative example 1.
Fig. 3 is the XRD diffraction spectras of the SAPO-34 sieve samples obtained according to the embodiment of the present application 1 and comparative example 1~3 Figure.
Embodiment
According to an aspect of the invention, there is provided a kind of received in the case where functional organo-silane aids in by hydro-thermal method synthesis The method of rice SAPO-34 molecular sieves.Effect of the functional organo-silane in synthesis is at least that following three aspects:1) As crystal growth inhibitor, crystal size is reduced;2) it is used as organic silicon source;3) functional group's tool of the functional organo-silane There is part-structure guide effect, suppression uses such as triethylamine thus to succeed as SAPO-18 eutectics caused by micropore template agent Synthesize the nanometer SAPO-34 molecular sieves with pure CHA crystalline phases.
In the present invention, the nanometer SAPO-34 molecular sieves of acquisition are usually the aggregation of nano particle.
In the present invention, the functional organo-silane is selected from containing diethylin, triethyamino, piperazinyl, pyridine radicals Or at least one of alkoxyorganosilane compound of morpholinyl.Wherein, the alkoxyorganosilane can typically be seen Make silicon atom and 1~4 alkoxy is joined directly together the organo-silicon compound of composition;The diethylin is nitrogen in diethyl amine molecule The group obtained by hydrogen atom is lost on atom;The triethyamino is to be lost in triethylamine molecule on nitrogen-atoms obtained by hydrogen atom The group arrived;The piperazinyl is to lose the group obtained by hydrogen atom in six-membered cyclic piperazine moieties on a certain nitrogen-atoms;Institute Pyridine radicals is stated to lose the group obtained by hydrogen atom on nitrogen-atoms in six-membered cyclic piperazine moieties or any carbon atom;It is described Quinoline base is to lose the group obtained by hydrogen atom in six-membered cyclic morpholine molecule on nitrogen-atoms or any carbon atom.
Preferably, the functional organo-silane has the structure shown in Formulas I:
Wherein, n is 1~16 integer;R1For the alkyl of C1~10;R2For the alkyl of C1~6;R3For diethylin, triethylamine Base, piperazinyl, pyridine radicals or morpholinyl;X is 0~2 integer, and y is 1~3 integer, and x+y=3.It is further preferred that N is 3~8 integer;R1And R2It is each independently the alkyl of C1~4;R3For piperazinyl, pyridine radicals or morpholinyl.
In the present invention, the alkyl loses any one hydrogen atom institute shape for any straight or branched saturated alkane molecule Into group.
In the present invention, it is preferred to the synthetic method of the nanometer SAPO-34 molecular sieves includes following synthesis step:
A) by functional organo-silane it is soluble in water after, sequentially add silicon source, phosphorus source, organic amine and extra silicon source (i.e. Organic silicon source or inorganic silicon source), the mixture that obtains there is following mol ratio (wherein described functional organo-silane with it is described The addition of extra silicon source is with SiO2Molal quantity meter, the addition of phosphorus source is with P2O5Molal quantity meter, the addition of silicon source with Al2O3Molal quantity meter):
SiO2∶P2O5∶Al2O3: organic amine: H2O=0.2~1.2: 0.5~1.5: 0.6~1.4: 1.5~5.5: 50~ 200;
B) mixture obtained by step a) is placed in crystallization 0.4~10 day at 150~220 DEG C;
C) after the completion for the treatment of the step b) crystallization, solid product separating, washing, drying, that is, the nanometer SAPO- is obtained 34 molecular sieves.
The above method can be carried out in the reactor such as crystallizing kettle of conventional hydrothermal synthesis of molecular sieve.
Preferably, in step a) mixture, there is functional organo-silane with extra silicon source with SiO2Molal quantity Mol ratio (the functional organo-silane of meter:Extra silicon source) it is 1~55: 10.It is further preferred that functional organo-silane: Extra silicon source is 1~15: 3.
Preferably, in step a), the inorganic phosphorous compound is selected from orthophosphoric acid, metaphosphoric acid, phosphate and phosphite At least one of.
Preferably, in step a), source of aluminium in aluminium isopropoxide, boehmite and aluminium hydroxide at least one Kind.
Preferably, in step a), the extra silicon source be selected from Ludox, active silica, positive esters of silicon acis and partially At least one of kaolin.
Preferably, in step a), the organic amine is triethylamine, tetraethyl ammonium hydroxide, morpholine, diethylamine, two just One or more in propylamine and diisopropylamine.It is further preferred that in step a), the organic amine is selected from triethylamine (letter It is written as TEA).
Preferably, in step b), the time of crystallization is 1~7 day.
As a preferred embodiment mode, the method for the synthesis nanometer SAPO-34 molecular sieves comprises the following steps:
1) it is functional organo-silane is soluble in water, it is stirred at room temperature 4~24 hours;
2) silicon source, phosphorus source, organic amine and extra silicon source are sequentially added into the solution of step 1), is placed in and is stirred at room temperature 1 ~24 hours, the molar ratio of each component was as follows in mixed solution:(0.2~1.2) SiO2: (0.5~1.5) P2O5∶(0.6 ~1.4) Al2O3: (1.5~5.5) organic amine: (50~200) H2O;Wherein functional organo-silane and mole of extra silicon source Than for 1~15: 3;
3) by the mixed solution of step 2) at 150~220 DEG C crystallization 0.4~10 day;
4) after the completion of the crystallization for treating step 3), solid product is centrifuged, is washed with deionized water to neutrality, 120 DEG C air drying, obtains a nanometer SAPO-34 molecular screen primary powders.
According to the another aspect of the application, there is provided a kind of SAPO-34 molecular sieve catalysts (or acid catalyst) are described SAPO-34 molecular sieve catalysts pass through the nanometer SAPO-34 that will be synthesized in 400~700 DEG C of air according to any of the above-described method Molecular sieve is calcined to obtain.
According to the another aspect of the application, there is provided a kind of above-mentioned SAPO-34 molecular sieve catalysts turn in oxygenatedchemicals Change the application in olefine reaction processed.
Embodiment
The application is described in detail below by embodiment, but the application is not limited to these embodiments.
In the case where not doing specified otherwise, the test condition of the application is as follows:Element composition is using Philips companies Magix-601 type ray fluorescence analysis instrument (XRF) determines.
X-ray powder diffraction material phase analysis (XRD) uses X ' the Pert PRO of Dutch PANalytical (PANalytical) company X-ray diffractometer, Cu targets, K α radiation source (λ=0.15418nm), voltage 40KV, electric current 40mA.
SEM morphology analysis uses Scientific Instrument Factory of C.A.S SU8020 type SEM.
N2Physical absorption analysis is analyzed using the type physical absorptions of Micromeritics ASAP 2020 of Merck & Co., Inc of the U.S. Instrument determines.
Functional organo-silane and n-octyl trimethoxy silane employed in embodiment, buy in Shanghai flute cypress chemistry Product Technology Co., Ltd..Octadecyldimethyl trimethoxy silicon propyl ammonium chloride is bought in Sigma-Aldrich (Shanghai) trade Co., Ltd.As non-limiting examples, in the Formulas I, R1For methyl;R2For methyl;R3For piperazinyl, pyridine radicals, morpholine It is any in base;X=1;Y=2;N=3~8;And by R3PiSi- is abbreviated as the functional organo-silane of piperazinyl N, by R3BiSi-n is abbreviated as the functional organo-silane of pyridine radicals, by R3It is abbreviated as the functional organo-silane of morpholinyl MoSi-n, n therein are corresponding n value.For example, " PiSi-3 " represents that chemical constitution is as n=3, R in Formulas I1For first Base, R2For methyl, R3For functional organo-silane's compound of piperazinyl, x=1, y=2.
Embodiment 1
Each feed molar proportion scale, crystallization condition and sample element composition are shown in Table 1.Specific blending process is as follows:
9.28g PiSi-3 and 71.40g deionized water are mixed 1 hour, sequentially add 135.64g boehmites (Al2O3Weight/mass percentage composition 72.5%), 34.58g phosphoric acid (H3PO4Weight/mass percentage composition 85%), 20.24g triethylamines and 8.33g tetraethyl orthosilicates, then gel mixture, is transferred in stainless steel cauldron by stirring ageing 24 hours afterwards.Synthesis The mol ratio of system each component is 0.8SiO2∶1.5P2O5∶0.8Al2O3∶2TEA∶80H2O, PiSi-3 and tetraethyl orthosilicate Mol ratio is 1: 1.
After reactor is put into baking oven, temperature programming is to 200 DEG C, static crystallization 48h.After reaction terminates, by solid product Centrifugation, is washed repeatedly with deionized water, is dried in 120 DEG C of air and is obtained a nanometer SAPO-34 sieve samples.
The pattern of gained sample is characterized using ESEM, its electromicroscopic photograph is as shown in figure 1, gained sample is bar Shape nanocrystal is gathered into spherical micron particles.The particle diameter distribution of strip nanocrystal is between 50nm~200nm.To gained sample Product carry out XRD analysis, as a result see Fig. 3 and table 2, the results showed that synthetic product has pure SAPO-34 crystalline phases.
Elemental Composition analysis is carried out to gained sample using XRF, the results are shown in Table 1.
Comparative example 1
Proportion scale and building-up process are with embodiment 1, but no addition piperazinyl organosilan PiSi-3, and will implement Piperazinyl organosilan PiSi-3 in example 1 is to contain same SiO2The tetraethyl orthosilicate of molal quantity substitutes.
The pattern of the sample obtained by comparative example is characterized using ESEM, its electromicroscopic photograph is as shown in Fig. 2 surface The sample is the smooth cube big crystal grain in the surface of 5 μm or so of particle diameter.
The XRD diffraction spectrograms of the sample original powder of comparative example 1 are also as shown in Figure 3.The sample of comparative example 1 is in 16-17.5 °, 21- 22.5 °, 30-32 ° etc. there is obvious wide Bao Feng, and the sample of display comparison example 1 is the higher SAPO- of SAPO-34 contents (specific each crystal content analysis refers to the website http of International Molecular sieve association to 34/-18 eutectics://www.iza- online.org/default.htm)。
Comparative example 2
Proportion scale and building-up process are with embodiment 1, but no addition piperazinyl organosilan PiSi-3, and will implement Piperazinyl organosilan PiSi-3 in example 1 is to contain same SiO2The quaternary ammonium salt surface active agent octadecyl two of molal quantity Methyl trimethoxy oxygen silicon propyl ammonium chloride (TPOAC) substitutes.
The XRD diffraction spectrograms of the sample original powder of comparative example 2 are as shown in Figure 3.The diffraction spectrogram shows, uses TPOAC contrast Contain SAPO-18 eutectics in the sample of example 2.
Comparative example 3
Proportion scale and building-up process are with embodiment 1, but no addition piperazinyl organosilan PiSi-3, and will implement Piperazinyl organosilan PiSi-3 in example 1 is to contain same P2OsThe n-octyl trimethoxy without organo-functional group of molal quantity Base silane substitutes.
The XRD diffraction spectrograms of the sample original powder of comparative example 3 are as shown in Figure 3.The diffraction spectrogram shows, uses n-octyl trimethoxy Contain SAPO-18 eutectics in the sample of the comparative example 3 of base.
Embodiment 2~12
Specific proportion scale and crystallization condition are shown in Table 1, and specific blending process is the same as embodiment 1.
XRD analysis are carried out to the gained sample of embodiment 2~12, data result is close with table 2, i.e. peak position and shape phase Together, fluctuated according to the change of synthesis condition, the relative peak intensities at peak in the range of soil 10%, show that synthetic product has SAPO-34 The feature of structure.
XRF Elemental Composition analysis is carried out to the gained sample of embodiment 2~12, the results are shown in Table 1.
The pattern of the gained sample of embodiment 2~12 is analyzed using ESEM, gained electromicroscopic photograph with Fig. 1 phases Seemingly.
Table 1:Zeolite synthesis dispensing, crystallization condition and element composition table
Table 2:The XRD results for the sample that embodiment 1 obtains
Wherein θ represents the XRD angles of diffraction, and d represents interplanar distance, and I represents relative diffraction peak intensity, I0Represent that relative maximum spreads out Penetrate peak intensity.
Embodiment 13
Air roasting is passed through at 600 DEG C 4 hours to the sample of embodiment 1~4 and the gained of comparative example 1, then carries out N2 Physical absorption is analyzed, and the results are shown in Table 3.From the results shown in Table 3, compared with the data of comparative example 1, the gained of embodiment 1~4 Sample has obvious increased external surface area and mesoporous volume.
The specific surface area and pore volume of the sample of table 3
Wherein VMicroporeRepresent material Micropore volume, SBETRepresent material BET surface area, SMicroporeMaterial micropore specific area is represented, SIt is mesoporousRepresent material mesopore surface area
Embodiment 14
The sample of embodiment 1~4 and the gained of comparative example 1 is passed through air roasting 4 hours at 600 DEG C, then tabletting, broken It is broken to 40~60 mesh.Weigh 0.3g samples and load fixed bed reactors, carry out MTO reaction evaluatings.Lead to nitrogen activation at 550 DEG C 1 hour, then it is cooled to 450 DEG C and is reacted.Methanol is carried by nitrogen, nitrogen flow rate 42ml/min, methanol quality air speed 4h-1.Reaction product is analyzed (Varian3800, fid detector, capillary column PoraPLOT Q- by online gas-chromatography HT).As a result it is shown in table 4.
Table 4:The preparing olefin by conversion of methanol reaction result of sample
A. methanol conversion is 100% reaction time.
B.100% during methanol conversion, highest (ethene+propylene) selectivity.
Although the application is disclosed as above with preferred embodiment, it is not used to limit the scope of the present invention, any ability Field technique personnel without departing from the inventive concept of the premise, can make some possible variations and modification, therefore this Shen Protection domain please should be defined by the scope that the application claim is defined.

Claims (10)

1. a kind of method for synthesizing nanometer SAPO-34 molecular sieves, methods described includes:Exist in functional organo-silane Under, the nanometer SAPO-34 molecular sieves are synthesized using hydro-thermal method, the functional organo-silane has the structure shown in Formulas I:
Wherein, n is 1~16 integer;R1For the alkyl of C1~10;R2For the alkyl of C1~6;R3For diethylin, triethyamino, Piperazinyl, pyridine radicals or morpholinyl;X is 0~2 integer, and y is 1~3 integer, and x+y=3.
2. according to the method for claim 1, it is characterised in that in the Formulas I, n is 3~8 integer;R1And R2Each It independently is the alkyl of C1~4;R3For piperazinyl, pyridine radicals or morpholinyl.
3. method according to claim 1 or 2, it is characterised in that methods described comprises the following steps:
A) it is the functional organo-silane is soluble in water, silicon source, phosphorus source, organic amine and extra silicon source are then sequentially added, Obtain the mixture with following mol ratio:
SiO2∶P2O5: Al2O3:Organic amine: H2O=0.2~1.2: 0.5~1.5: 0.6~1.4: 1.5~5.5: 50~200;
B) mixture obtained by step a) is placed in crystallization 0.4~10 day at 150~220 DEG C;
C) after the completion of step b) crystallization, solid product is separated and washs and dries, that is, obtain the nanometer SAPO-34 points Son sieve.
4. according to the method for claim 3, it is characterised in that functionalization organosilicon described in the mixture obtained by step a) Alkane is with the extra silicon source with SiO2Molal quantity meter mol ratio be 1~55:10.
5. according to the method for claim 3, it is characterised in that in step a), phosphorus source is selected from orthophosphoric acid, inclined phosphorus One or more in acid, phosphate and phosphite;Source of aluminium be selected from aluminium salt, activated alumina, aluminum alkoxide and partially One or more in kaolin;The extra silicon source is selected from Ludox, active silica, positive esters of silicon acis and metakaolin In one or more.
6. according to the method for claim 3, it is characterised in that in step a), the organic amine is triethylamine, tetraethyl One or more in ammonium hydroxide, morpholine, diethylamine, di-n-propylamine and diisopropylamine.
7. according to the method for claim 3, it is characterised in that in step a), the organic amine is triethylamine.
8. according to the method for claim 3, it is characterised in that in step b), the time of the crystallization is 1~7 day.
A kind of 9. SAPO-34 molecular sieve catalysts, it is characterised in that the SAPO-34 molecular sieve catalysts by 400~ The nanometer SAPO-34 molecular sieves that roasting synthesizes according to method according to any one of claims 1 to 8 in 700 DEG C of air obtain Arrive.
10. SAPO-34 molecular sieve catalysts according to claim 9 answering in converting oxygen-containing compound to low-carbon olefins With wherein the oxygenatedchemicals is the alcohol of C1~4, the low-carbon alkene is the alkene of C2~6.
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