CN107672195A - A kind of Resin film infusion of FRP moulds - Google Patents

A kind of Resin film infusion of FRP moulds Download PDF

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Publication number
CN107672195A
CN107672195A CN201710961745.8A CN201710961745A CN107672195A CN 107672195 A CN107672195 A CN 107672195A CN 201710961745 A CN201710961745 A CN 201710961745A CN 107672195 A CN107672195 A CN 107672195A
Authority
CN
China
Prior art keywords
resin film
resin
frp
moulds
rfi
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201710961745.8A
Other languages
Chinese (zh)
Inventor
刘坤
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Tianjin Waysmos Lianzhong Precision Mould Co Ltd
Original Assignee
Tianjin Waysmos Lianzhong Precision Mould Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Tianjin Waysmos Lianzhong Precision Mould Co Ltd filed Critical Tianjin Waysmos Lianzhong Precision Mould Co Ltd
Priority to CN201710961745.8A priority Critical patent/CN107672195A/en
Publication of CN107672195A publication Critical patent/CN107672195A/en
Pending legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28Shaping operations therefor
    • B29C70/30Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core
    • B29C70/34Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core and shaping or impregnating by compression, i.e. combined with compressing after the lay-up operation
    • B29C70/342Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core and shaping or impregnating by compression, i.e. combined with compressing after the lay-up operation using isostatic pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C33/00Moulds or cores; Details thereof or accessories therefor
    • B29C33/38Moulds or cores; Details thereof or accessories therefor characterised by the material or the manufacturing process
    • B29C33/3842Manufacturing moulds, e.g. shaping the mould surface by machining
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28Shaping operations therefor
    • B29C70/54Component parts, details or accessories; Auxiliary operations, e.g. feeding or storage of prepregs or SMC after impregnation or during ageing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C33/00Moulds or cores; Details thereof or accessories therefor
    • B29C33/38Moulds or cores; Details thereof or accessories therefor characterised by the material or the manufacturing process
    • B29C33/3842Manufacturing moulds, e.g. shaping the mould surface by machining
    • B29C2033/385Manufacturing moulds, e.g. shaping the mould surface by machining by laminating a plurality of layers

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Composite Materials (AREA)
  • Manufacturing & Machinery (AREA)
  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)
  • Moulding By Coating Moulds (AREA)

Abstract

The present invention is a kind of Resin film infusion of FRP moulds, is comprised the step of:The first step, mold material selection, design and preparation;Second step, RFI shapings;3rd step, heating cloth are pre-buried.A kind of Resin film infusion of FRP moulds of the present invention, described can both avoid temperature too high, and mold materials occurrence of large-area is deformed and burnt, and can prevent that temperature is too low again, and the resin heated time of mold cavity surface is long, and resin film melting infiltration is difficult.

Description

A kind of Resin film infusion of FRP moulds
Technical field
The present invention relates to the Resin Film Infusion field of mould, more particularly to a kind of Resin film infusion of FRP moulds.
Background technology
Resin film infusion (RFI) has obtained more and more extensive answer with its plurality of advantages in Aeronautics and Astronautics field With.As foreign countries have prepared the wing structure of commercial transport and the radome fairing country RFI techniques of business aircraft with RFI techniques Prepare large-size components and be also not seen reported the research for being limited only to resin film.National University of Defense technology's space flight at present and material engineering Institute has carried out feasibility analysis and have developed RFI having prepared entirety with resin film to preparing large-scale train component using RFI techniques It is molded the FRP moulds of roof of train and success is achieved in actual production.
RFI is a kind of inexpensive composite technology of preparing.It is better simply to be currently used primarily in the big-and-middle-sized and shape of manufacture The mechanical property of composite element such as its component such as bullet train drivers' cab and unmanned plane whole wing is pasted than hand or vacuum bag It is but very low that prepared by the techniques such as pressure significantly improves cost.
Therefore, FRP moulds are made and with the mould system by the rational design of heater in the selection of material and mould For the sheet material of excellent performance is gone out, a kind of Resin film infusion of FRP moulds is designed, solves problem above.
The content of the invention
The present invention is to overcome the above insufficient, there is provided a kind of Resin film infusion of FRP moulds, is comprised the step of:
The first step, mold material selection, design and preparation:
The determination of material system, the preparation of raw material;The determination of resin mould system and the melting of RFI molding resins film, Solidification temperature is relevant, pastes upsized frp mould for hand, preferably selects cured resin at room temperature system, research finds cured resin at room temperature The FRP moulds of system manufacture, its geometrical stability, the capacity of heat transmission on surface and heat endurance substantially meet requirement, can It is long-term use of at 120 DEG C and indeformable.
Second step, RFI shapings:
Resin film is laid in mold working surface, in its upper strata lay down fibre woven cloth or other fiber preforms, so Die cavity is encapsulated according to vacuum flexible bag moulding technique afterwards, starts heating system, after resin film melting, under negative pressure of vacuum, melting Resin is sucked from bottom to top, so as to be impregnated with fiber preform, obtains composite element.
3rd step, heating cloth are pre-buried:
After die surface layer and the solidification of certain thickness enhancement layer, surface of suitably polishing lays heating cloth, and heating cloth is determined Use can not be folded, folding point resistance is excessive and causes the generation of " focus ", should cover the die area that need to entirely heat, but method It need not be laid on blue side.
The beneficial effects of the invention are as follows:
A kind of Resin film infusion of FRP moulds of the present invention, described can both avoid temperature too high, and mold materials occur Large area deformation and burn, can prevent that temperature is too low again, the resin heated time of mold cavity surface is long, and resin film melting is molten Ooze difficulty.
Embodiment
It is described in detail below with reference to embodiments of the invention.
A kind of Resin film infusion of FRP moulds, is comprised the step of:
The first step, mold material selection, design and preparation:
The determination of material system, the preparation of raw material;The determination of resin mould system and the melting of RFI molding resins film, Solidification temperature is relevant, pastes upsized frp mould for hand, preferably selects cured resin at room temperature system, research finds cured resin at room temperature The FRP moulds of system manufacture, its geometrical stability, the capacity of heat transmission on surface and heat endurance substantially meet requirement, can It is long-term use of at 120 DEG C and indeformable..
Second step, RFI shapings:
Resin film is laid in mold working surface, in its upper strata lay down fibre woven cloth or other fiber preforms, so Die cavity is encapsulated according to vacuum flexible bag moulding technique afterwards, starts heating system, after resin film melting, under negative pressure of vacuum, melting Resin is sucked from bottom to top, so as to be impregnated with fiber preform, obtains composite element.
3rd step, heating cloth are pre-buried:
After die surface layer and the solidification of certain thickness enhancement layer, surface of suitably polishing lays heating cloth, and heating cloth is determined Use can not be folded, folding point resistance is excessive and causes the generation of " focus ", should cover the die area that need to entirely heat, but method It need not be laid on blue side.
Described above is only the preferred embodiment of the present invention, it is noted that for the ordinary skill people of the art For member, under the premise without departing from the principles of the invention, some improvements and modifications can also be made, these improvements and modifications also should It is considered as protection scope of the present invention.

Claims (1)

1. a kind of Resin film infusion of FRP moulds, it is characterised in that comprise the step of:
The first step, mold material selection, design and preparation:
The determination of material system, the preparation of raw material;The determination of resin mould system and the melting of RFI molding resins film, solidification Temperature is relevant, pastes upsized frp mould for hand, preferably selects cured resin at room temperature system, research finds cured resin at room temperature system The FRP moulds of manufacture, its geometrical stability, the capacity of heat transmission on surface and heat endurance substantially meet requirement, can be 120 It is long-term use of at DEG C and indeformable;
Second step, RFI shapings:
Resin film is laid in mold working surface, in its upper strata lay down fibre woven cloth or other fiber preforms, Ran Houyi Die cavity is encapsulated according to vacuum flexible bag moulding technique, starts heating system, after resin film melting, under negative pressure of vacuum, molten resin It is sucked from bottom to top, so as to be impregnated with fiber preform, obtains composite element;
3rd step, heating cloth are pre-buried:
After die surface layer and the solidification of certain thickness enhancement layer, surface of suitably polishing, heating cloth is laid, heating cloth must not Fold and use, folding point resistance is excessive and causes the generation of " focus ", should cover the die area that need to entirely heat, but flange On need not lay.
CN201710961745.8A 2017-10-17 2017-10-17 A kind of Resin film infusion of FRP moulds Pending CN107672195A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201710961745.8A CN107672195A (en) 2017-10-17 2017-10-17 A kind of Resin film infusion of FRP moulds

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201710961745.8A CN107672195A (en) 2017-10-17 2017-10-17 A kind of Resin film infusion of FRP moulds

Publications (1)

Publication Number Publication Date
CN107672195A true CN107672195A (en) 2018-02-09

Family

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Family Applications (1)

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CN201710961745.8A Pending CN107672195A (en) 2017-10-17 2017-10-17 A kind of Resin film infusion of FRP moulds

Country Status (1)

Country Link
CN (1) CN107672195A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111409291A (en) * 2019-12-19 2020-07-14 中国航空工业集团公司基础技术研究院 Resin film permeation forming method for large-thickness resin-based composite material

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103963319A (en) * 2014-05-29 2014-08-06 上海飞机制造有限公司 Prepreg/resin film infiltration co-curing forming method for composite stiffened wallboards
CN104736327A (en) * 2012-08-03 2015-06-24 技术模块工程公司 Method for producing a mould intended for moulding a composite part

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104736327A (en) * 2012-08-03 2015-06-24 技术模块工程公司 Method for producing a mould intended for moulding a composite part
CN103963319A (en) * 2014-05-29 2014-08-06 上海飞机制造有限公司 Prepreg/resin film infiltration co-curing forming method for composite stiffened wallboards

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111409291A (en) * 2019-12-19 2020-07-14 中国航空工业集团公司基础技术研究院 Resin film permeation forming method for large-thickness resin-based composite material

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Application publication date: 20180209