CN107670531A - A kind of dye liquor mixing arrangement - Google Patents
A kind of dye liquor mixing arrangement Download PDFInfo
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- CN107670531A CN107670531A CN201711063643.0A CN201711063643A CN107670531A CN 107670531 A CN107670531 A CN 107670531A CN 201711063643 A CN201711063643 A CN 201711063643A CN 107670531 A CN107670531 A CN 107670531A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/80—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
- B01F27/805—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis wherein the stirrers or the receptacles are moved in order to bring them into operative position; Means for fixing the receptacle
- B01F27/806—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis wherein the stirrers or the receptacles are moved in order to bring them into operative position; Means for fixing the receptacle with vertical displacement of the stirrer, e.g. in combination with means for pivoting the stirrer about a vertical axis in order to co-operate with different receptacles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/05—Stirrers
- B01F27/11—Stirrers characterised by the configuration of the stirrers
- B01F27/112—Stirrers characterised by the configuration of the stirrers with arms, paddles, vanes or blades
- B01F27/1125—Stirrers characterised by the configuration of the stirrers with arms, paddles, vanes or blades with vanes or blades extending parallel or oblique to the stirrer axis
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/10—Maintenance of mixers
- B01F35/145—Washing or cleaning mixers not provided for in other groups in this subclass; Inhibiting build-up of material on machine parts using other means
- B01F35/1452—Washing or cleaning mixers not provided for in other groups in this subclass; Inhibiting build-up of material on machine parts using other means using fluids
- B01F35/1453—Washing or cleaning mixers not provided for in other groups in this subclass; Inhibiting build-up of material on machine parts using other means using fluids by means of jets of fluid, e.g. air
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/181—Preventing generation of dust or dirt; Sieves; Filters
- B01F35/187—Preventing generation of dust or dirt; Sieves; Filters using filters in mixers, e.g. during venting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/181—Preventing generation of dust or dirt; Sieves; Filters
- B01F35/188—Preventing generation of dust or dirt; Sieves; Filters using sieves in mixers for purposes other than mixing, e.g. eliminating dust during venting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/40—Mounting or supporting mixing devices or receptacles; Clamping or holding arrangements therefor
- B01F35/43—Supporting receptacles on frames or stands
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/71—Feed mechanisms
- B01F35/712—Feed mechanisms for feeding fluids
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/71—Feed mechanisms
- B01F35/717—Feed mechanisms characterised by the means for feeding the components to the mixer
- B01F35/7173—Feed mechanisms characterised by the means for feeding the components to the mixer using gravity, e.g. from a hopper
- B01F35/71731—Feed mechanisms characterised by the means for feeding the components to the mixer using gravity, e.g. from a hopper using a hopper
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/71—Feed mechanisms
- B01F35/717—Feed mechanisms characterised by the means for feeding the components to the mixer
- B01F35/71805—Feed mechanisms characterised by the means for feeding the components to the mixer using valves, gates, orifices or openings
- B01F35/718051—Feed mechanisms characterised by the means for feeding the components to the mixer using valves, gates, orifices or openings being adjustable
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/71—Feed mechanisms
- B01F35/717—Feed mechanisms characterised by the means for feeding the components to the mixer
- B01F35/71815—Feed mechanisms characterised by the means for feeding the components to the mixer using vibrations, e.g. standing waves or ultrasonic vibrations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/80—Forming a predetermined ratio of the substances to be mixed
- B01F35/88—Forming a predetermined ratio of the substances to be mixed by feeding the materials batchwise
- B01F35/883—Forming a predetermined ratio of the substances to be mixed by feeding the materials batchwise using flow rate controls for feeding the substances
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/90—Heating or cooling systems
- B01F35/92—Heating or cooling systems for heating the outside of the receptacle, e.g. heated jackets or burners
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/90—Heating or cooling systems
- B01F2035/99—Heating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F2101/00—Mixing characterised by the nature of the mixed materials or by the application field
- B01F2101/30—Mixing paints or paint ingredients, e.g. pigments, dyes, colours, lacquers or enamel
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
Description
技术领域technical field
本发明涉及服装染色装置领域,特别涉及一种染液混合装置。The invention relates to the field of clothing dyeing devices, in particular to a dye liquor mixing device.
背景技术Background technique
布料在生产加工的过程中需对其进行染色,在染色时需要将所需的染料、辅料和水按照一定的比例均匀搅拌,然而,现在市场没有专门对染料的搅拌装置,只是采用通用的搅拌装置进行搅拌,搅拌装置的自动化程度较为低下,需要人工进行配料和送料,搅拌效率低下,与此同时,传统的搅拌装置在搅拌的过程中无法对各个配料进行充分搅拌,每次使用会在液面最高处的侧壁遗留一圈染剂污渍,不使用时会凝固在侧壁上,不仅难以清洗同时也影响其他颜色染色时的质量,导致衣服的色度与要求颜色有差别。The fabric needs to be dyed in the process of production and processing. When dyeing, the required dyes, auxiliary materials and water need to be evenly stirred according to a certain proportion. However, there is no special mixing device for dyes in the market now, only a general-purpose stirring device is used. The automation of the stirring device is relatively low, and manual batching and feeding are required, and the stirring efficiency is low. At the same time, the traditional stirring device cannot fully stir the ingredients during the stirring process. There is a circle of dye stains left on the side wall at the highest point of the surface, which will solidify on the side wall when not in use, which is not only difficult to clean but also affects the quality of other colors when dyed, resulting in a difference in the chroma of the clothes from the required color.
发明内容Contents of the invention
本发明所要解决的技术问题是提供一种染液混合装置,以解决现有技术中导致的上述多项缺陷。The technical problem to be solved by the present invention is to provide a dye liquor mixing device to solve the above-mentioned multiple defects caused by the prior art.
为实现上述目的,本发明提供以下的技术方案:一种染液混合装置,包括底座,所述底座上端设有液压杆和支脚,所述液压杆的顶端设有横梁,所述支脚上设有锅体,所述横梁上端设有风机、加料斗和电机,所述横梁的下端设有支架,所述支架上设有盖体,所述加料斗的底部与盖体连接,所述加料斗内部设有振动筛,所述风机连接有导管,所述导管与盖体连接,所述盖体底部沿圆周均布多个倾斜的出气管,所述出气管均与导管连通,所述电机的输出轴连接有转轴且穿过盖体并伸入至锅体内部,所述转轴上设有叶片,所述盖体上还连接有注水管,所述锅体底部设有放料阀,所述放料阀连接有出液管,所述出液管连接有水泵,所述出液管上设有过滤盒。In order to achieve the above object, the present invention provides the following technical solutions: a dye liquor mixing device, including a base, the upper end of the base is provided with a hydraulic rod and a foot, the top of the hydraulic rod is provided with a beam, and the foot is provided with A pot body, the upper end of the beam is provided with a fan, a hopper and a motor, the lower end of the beam is provided with a bracket, the bracket is provided with a cover, the bottom of the hopper is connected with the cover, and the inside of the hopper is A vibrating screen is provided, the fan is connected with a conduit, the conduit is connected to the cover, and a plurality of inclined air outlet pipes are evenly distributed along the circumference of the bottom of the cover, and the air outlet pipes are all connected with the conduit, and the output of the motor The shaft is connected with a rotating shaft and passes through the cover and extends into the inside of the pot. The rotating shaft is provided with blades, the cover is also connected with a water injection pipe, and the bottom of the pot is provided with a discharge valve. The feed valve is connected with a liquid outlet pipe, the liquid outlet pipe is connected with a water pump, and a filter box is arranged on the liquid outlet pipe.
优选的,所述锅体的上端侧壁设有橡胶垫。Preferably, a rubber pad is provided on the upper side wall of the pot body.
优选的,所述锅体的内腔设有加热管。Preferably, the inner cavity of the pot body is provided with a heating pipe.
优选的,所述注水管上设有流量控制阀。Preferably, the water injection pipe is provided with a flow control valve.
优选的,所述过滤盒内设有粗过滤网和细过滤网。Preferably, the filter box is provided with a coarse filter and a fine filter.
采用以上技术方案的有益效果是:本发明的一种染液混合装置,本发明的使用方法是先根据染色衣服的量确定染剂与水的量,使用液压杆将横梁放下,使盖体盖在锅体上,然后将定量的粉状染剂从加料斗处加入,同时打开振动筛,注水管处与外接水源连接,用流量控制阀控制水量,振动筛将染剂抖动开,均匀的洒落下来,同时打开电机使转轴转动起来,对染剂与水进行搅拌混合,在混合的过程中,对加热管通电,使其对锅体加热,溶液收热后可加速染剂与水之间的混合,一定时间后关闭横梁上的机器,打开底部的放料阀和水泵,水泵将染液抽出,经过过滤盒后,先由粗过滤网初级过滤,再由细过滤网精过滤,将染液中的杂质过滤掉,然后染液进入染缸中,染色结束后需对锅体内进行清理,清理方法是先将液压杆升起,打开电机,同时从注水管注入清水,搅拌的过程中将附着的染液甩至清水中,同时打开风机,风机吹出的气体从出气管处喷至锅体侧壁,将侧壁上的污渍吹至搅拌的清水内,一定时间后打开放料阀,将废水排出,本发明可定量的配置染液,减少人工操作,使用方便,清洗简单,减少污渍凝固在侧壁的现象。The beneficial effect of adopting the above technical scheme is: a kind of dye liquor mixing device of the present invention, the use method of the present invention is to first determine the amount of dye and water according to the amount of dyed clothes, use the hydraulic rod to put down the crossbeam, and make the cover cover On the pot body, add a certain amount of powdery dye from the hopper, and open the vibrating screen at the same time, connect the water injection pipe to the external water source, use the flow control valve to control the water volume, shake the dye by the vibrating screen, and sprinkle it evenly Down, turn on the motor at the same time to rotate the shaft, and stir and mix the dye and water. During the mixing process, the heating tube is energized to heat the pot. After the solution is heated, the dye and water can be accelerated. Mixing, turn off the machine on the beam after a certain period of time, open the discharge valve and water pump at the bottom, the water pump will pump out the dye liquor, after passing through the filter box, it will be firstly filtered by the coarse filter, and then finely filtered by the fine filter. The impurity in the filter is filtered out, and then the dye liquor enters the dye vat. After the dyeing, the pot needs to be cleaned. The cleaning method is to raise the hydraulic rod first, turn on the motor, and inject clean water from the water injection pipe at the same time. During the stirring process, the attached Throw the dye solution into clean water, and turn on the fan at the same time. The gas blown by the fan is sprayed from the outlet pipe to the side wall of the pot body, and the stains on the side wall are blown into the stirred clean water. After a certain period of time, the discharge valve is opened to discharge the waste water. , The invention can quantitatively configure the dye solution, reduce manual operation, easy to use, simple to clean, and reduce the phenomenon of stains solidifying on the side wall.
附图说明Description of drawings
图1是本发明的示意图;Fig. 1 is a schematic diagram of the present invention;
图2是本发明的盖体示意图。Fig. 2 is a schematic diagram of the cover of the present invention.
其中,1-底座,2-出液管,3-过滤盒,31-粗过滤网,32-细过滤网,4-水泵,5-支脚,6-放料阀,7-液压杆,8-叶片,9-转轴,10-锅体,11-出气管,12-盖体,13-加热管,14-橡胶垫,15-支架,16-横梁,17-注水管,18-流量控制阀,19-电机,20-加料斗,21-风机,22-导管,23-振动筛。Among them, 1-base, 2-outlet pipe, 3-filter box, 31-coarse filter, 32-fine filter, 4-water pump, 5-foot, 6-discharging valve, 7-hydraulic rod, 8- Blade, 9-rotating shaft, 10-pot body, 11-outlet pipe, 12-cover body, 13-heating pipe, 14-rubber pad, 15-bracket, 16-beam, 17-water injection pipe, 18-flow control valve, 19-motor, 20-feeding hopper, 21-fan, 22-duct, 23-vibrating screen.
具体实施方式detailed description
下面结合附图详细说明本发明的优选实施方式。Preferred embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings.
图1-2出示本发明的具体实施方式:一种染液混合装置,包括底座1,所述底座1上端设有液压杆7和支脚5,所述液压杆7的顶端设有横梁16,所述支脚5上设有锅体10,所述横梁16上端设有风机21、加料斗20和电机19,所述横梁16的下端设有支架15,所述支架15上设有盖体12,所述加料斗20的底部与盖体12连接,所述加料斗20内部设有振动筛23,所述风机21连接有导管22,所述导管22与盖体12连接,所述盖体12底部沿圆周均布多个倾斜的出气管11,所述出气管11均与导管22连通,所述电机19的输出轴连接有转轴9且穿过盖体12并伸入至锅体10内部,所述转轴9上设有叶片8,所述盖体12上还连接有注水管17,所述锅体10底部设有放料阀6,所述放料阀6连接有出液管2,所述出液管2连接有水泵4,所述出液管2上设有过滤盒3。Fig. 1-2 shows the specific embodiment of the present invention: a dye liquor mixing device, comprising a base 1, the upper end of the base 1 is provided with a hydraulic rod 7 and a foot 5, and the top of the hydraulic rod 7 is provided with a beam 16, so Described support foot 5 is provided with pot body 10, and described beam 16 upper end is provided with blower fan 21, hopper 20 and motor 19, and the lower end of described beam 16 is provided with support 15, and described support 15 is provided with cover body 12, so The bottom of the hopper 20 is connected with the cover 12, the inside of the hopper 20 is provided with a vibrating screen 23, the fan 21 is connected with a conduit 22, the conduit 22 is connected with the cover 12, and the bottom of the cover 12 is along the A plurality of inclined air outlet pipes 11 are evenly distributed on the circumference, and the air outlet pipes 11 are all communicated with the conduit 22. The output shaft of the motor 19 is connected to the rotating shaft 9 and passes through the cover body 12 and extends into the inside of the pot body 10. The rotating shaft 9 is provided with a blade 8, the cover 12 is also connected with a water injection pipe 17, the bottom of the pot body 10 is provided with a discharge valve 6, and the discharge valve 6 is connected with a liquid outlet pipe 2, and the outlet The liquid pipe 2 is connected with a water pump 4 , and a filter box 3 is arranged on the liquid outlet pipe 2 .
本实施例中,所述锅体10的上端侧壁设有橡胶垫14,搅拌时提高密封性,防止染液溢出。In this embodiment, the upper side wall of the pot body 10 is provided with a rubber pad 14, which improves the sealing performance during stirring and prevents the dye liquor from overflowing.
本实施例中,所述锅体10的内腔设有加热管13,提高染液混合的温度,加速染剂与水的混合。In this embodiment, the inner cavity of the pot body 10 is provided with a heating pipe 13 to increase the mixing temperature of the dye solution and accelerate the mixing of the dye and water.
本实施例中,所述注水管17上设有流量控制阀18,定量控制水的流量。In this embodiment, the water injection pipe 17 is provided with a flow control valve 18 to quantitatively control the flow of water.
本实施例中,所述过滤盒3内设有粗过滤网31和细过滤网32,过滤掉杂质,提高染色效果。In this embodiment, the filter box 3 is provided with a coarse filter 31 and a fine filter 32 to filter out impurities and improve the dyeing effect.
基于上述,本发明结构的一种染液混合装置,本发明的使用方法是先根据染色衣服的量确定染剂与水的量,使用液压杆7将横梁16放下,使盖体12盖在锅体10上,然后将定量的粉状染剂从加料斗20处加入,同时打开振动筛23,注水管17处与外接水源连接,用流量控制阀18控制水量,振动筛23将染剂抖动开,均匀的洒落下来,同时打开电机19使转轴9转动起来,对染剂与水进行搅拌混合,在混合的过程中,对加热管13通电,使其对锅体10加热,溶液收热后可加速染剂与水之间的混合,一定时间后关闭横梁16上的机器,打开底部的放料阀6和水泵4,水泵4将染液抽出,经过过滤盒3后,先由粗过滤网31初级过滤,再由细过滤网32精过滤,将染液中的杂质过滤掉,然后染液进入染缸中,染色结束后需对锅体10内进行清理,清理方法是先将液压杆7升起,打开电机19,同时从注水管17注入清水,搅拌的过程中将附着的染液甩至清水中,同时打开风机21,风机21吹出的气体从出气管11处喷至锅体10侧壁,将侧壁上的污渍吹至搅拌的清水内,一定时间后打开放料阀6,将废水排出,本发明可定量的配置染液,减少人工操作,使用方便,清洗简单,减少污渍凝固在侧壁的现象。Based on the above, a kind of dye liquor mixing device with the structure of the present invention, the use method of the present invention is to first determine the amount of dye and water according to the amount of dyed clothes, use the hydraulic rod 7 to put down the beam 16, and make the cover 12 cover the pot body 10, then add quantitative powdery dye from the hopper 20, open the vibrating screen 23 at the same time, connect the water injection pipe 17 with an external water source, control the water volume with the flow control valve 18, and vibrate the dye with the vibrating screen 23. , sprinkle down evenly, turn on the motor 19 at the same time to rotate the rotating shaft 9, stir and mix the dye and water, in the process of mixing, energize the heating tube 13 to heat the pot body 10, and the solution can be heated after heating Accelerate the mixing between the dye and water, close the machine on the crossbeam 16 after a certain period of time, open the discharge valve 6 and the water pump 4 at the bottom, the water pump 4 will pump out the dye liquor, after passing through the filter box 3, first pass through the coarse filter 31 Primary filtration, and fine filtration by fine filter 32 to filter out the impurities in the dye liquor, and then the dye liquor enters the dye vat, after the dyeing is finished, the inside of the pot body 10 needs to be cleaned, the cleaning method is to raise the hydraulic rod 7 first , turn on the motor 19, inject clear water from the water injection pipe 17 at the same time, throw the attached dye solution into the clear water during the stirring process, and turn on the fan 21 at the same time, the gas blown by the fan 21 is sprayed from the outlet pipe 11 to the side wall of the pot body 10, Blow the stains on the side wall into the stirred clean water, open the discharge valve 6 after a certain period of time, and discharge the waste water. The invention can quantitatively configure the dye solution, reduce manual operations, easy to use, simple to clean, and reduce the stains to solidify on the side wall phenomenon.
以上所述的仅是本发明的优选实施方式,应当指出,对于本领域的普通技术人员来说,在不脱离本发明创造构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。The above is only the preferred embodiment of the present invention, it should be pointed out that for those skilled in the art, without departing from the inventive concept of the present invention, some modifications and improvements can also be made, and these all belong to the present invention. protection scope of the invention.
Claims (5)
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Application publication date: 20180209 |