A kind of filter method of adjustable filter
This case is divisional application, and parent application number is 201610372262X, the applying date 20160531.
Technical field
The present invention relates to a kind of filter device, especially a kind of adjustable filter.
Background technique
Filter is indispensable a kind of device on pumped (conveying) medium pipeline, is typically mounted on pressure reducing valve, relief valve, Ding Shui
Position valve, the import end equipment of the square other equipment of work filter.Filter is by cylinder, stainless steel filtering net, blowdown part, transmission device
And electrical control division is grouped as.After the filter cylinder of strainer screen, impurity is blocked water to be processed, when needing to clean
When, as long as dismountable filter cylinder is taken out, reloaded after processing, therefore, working service is extremely convenient.Filter work
When, water to be filtered is flowed through strainer, is entered the needed pipeline progress process cycles of user by exporting, in water by entering when the mouth of a river
Particle acrobatics be trapped within interior.So continuous circulation, the particle being retained down is more and more, and the rate of filtration is got over
Come slower, and the sewage of import still continuously enters, and filter opening can be smaller and smaller, and pressure is thus generated between import and export
Difference, when magnanimous difference reaches setting value, electric signal is transmitted to controller by differential pressure transmitter, and it is logical that control system starts drive motor
It crosses transmission component band moving axis to rotate, while sewage draining exit is opened, and is discharged by sewage draining exit, after filter gauze cleaning, pressure difference is dropped to most
Small value, system return to inceptive filtering shape, and system operates normally.
Summary of the invention
Goal of the invention of the invention is: in view of the above problems, providing a kind of adjustable filter, passes through setting
Filter cotton and and compress the thickness of filtering surface by filter screen, the adjustable problem of realization filter filtering accuracy, while can also
Controlling filter output end water flow.
The technical solution adopted by the invention is as follows:
The invention discloses a kind of adjustable filter, including main filter screen, auxiliary filter screen and filter cotton, main filter screens
It is placed side by side with auxiliary filter screen, filter cotton is placed between main filter screen and auxiliary filter screen, is including main filter screen and auxiliary filter screen
Between be connected with telescopic device.
Due to above structure, which can adjust the distance of main filter screen and auxiliary filter screen, and pass through adjusting
The distance between main filter screen and auxiliary filter screen simultaneously compress filter cotton, realize the adjusting of filtering accuracy and the adjusting of the rate of filtration.
The telescopic device includes spring, first pulley, rotating wheel, second pulley, flexible rope and fixed column;First pulley,
Second pulley is separately mounted to the opposite side of auxiliary filter screen, and rotating wheel, fixed column are separately mounted to the opposite side of main filter screen, stretch
Contracting rope pile warp first pulley and second pulley are simultaneously connected with rotating wheel and fixed column, and spring supporting is in main filter screen and auxiliary filter screen
Between.
The structure of the telescopic device is simple, and maintenance and replacement are convenient, can simple-mounting-dismounting, can effectively realize flexible
Function, and the precision that stroke is adjusted is higher, and rotating wheel amount of spin is twice of decrement, in addition, the design of spring can
It is effectively restored after compressing filter cotton.
The aperture of the main filter screen is 20-30 mesh.
The aperture of the auxiliary filter screen is 30-35 mesh.
The setting of the above main filter screen and auxiliary filter screen mesh number can filter large granular impurity, to protect the knot of filter cotton
Structure intensity, prevents filter cotton to be damaged.
Filter cotton is filtering sponge.
Filter cotton with a thickness of 5-8cm.
The design of the above filtering sponge and filter cotton thickness, can be in the quick detachable and easy replaceability for realizing filter cotton, energy
The enough control for quickly realizing filter cotton structural thickness can reduce directly from the buying and definite value for completing filter cotton on the market
Installation cost.
Reinforcing rib transversely or longitudinally is disposed on main filter screen, the design of the reinforcing rib can guarantee filter cotton
Safety, reinforces the structure of filter screen, and the protection of realization device improves the service life of device.
Reinforcing rib transversely or longitudinally is disposed on auxiliary filter screen, the section of reinforcing rib is triangular in shape, the reinforcing rib
One of side be adjacent to auxiliary filter screen.The design of the triangle reinforcing rib can stablize filter screen structure, play good
Supporting role, additionally it is possible to effective impact of the dispersed contaminant to the present apparatus.
Further, the spring by 0.4 part of carbon, 0.33 part of manganese, 0.2 part of niobium, 0.5 part of titanium, 0.84 part of vanadium, 1.2 parts of lead,
1.6 parts of boron and 37 parts of iron compositions;The flexible rope includes steel wire floor, glue layer, bamboo fibre braiding layer, glue layer, Buddhist nun from the inside to the outside
Imperial braiding layer.The spring is compared to steel springs, and elastic limit promotes 10-15%, fatigue limit promotes 5-8%, impact flexibility
Promote 15-20%;For the flexible rope compared to common cord, structural strength promotes 20-30%, and toughness promotes 12-13%, tension rope
20% or more can be promoted.
Further, including filter, telescopic device, electromagnetism lock unit, detection unit, control unit;
Filtering net unit include aperture is the main filter screen of 20-30 mesh, aperture is 30-35 mesh auxiliary filter screen, with a thickness of
The filter cotton of 5-8cm is disposed with reinforcing rib transversely or longitudinally, the cross section semicircular in shape of reinforcing rib on main filter screen;It crosses
Filter pulp is followed successively by rattan cotton layer, spongy layer and flax braiding layer along its filtering direction, this three layers of thickness ratio is rattan cotton layer: sponge
Layer: flax braiding layer=5:20:1;Be provided with the cavity of elliptical cylinder-shape or Pear-Shaped in the middle part of spongy layer, cavity it is horizontally disposed and
Perpendicular to the filtering direction of spongy layer, the volume ratio of the cavity and spongy layer is 0.3-0.4;
Telescopic device includes spring, first pulley, rotating wheel, second pulley, flexible rope, fixed column and telescope motor;The
One pulley, second pulley are separately mounted to the opposite side of auxiliary filter screen, and rotating wheel, fixed column are separately mounted to the phase of main filter screen
Opposite side, flexible rope pile warp first pulley and second pulley are simultaneously connected with rotating wheel and fixed column, spring supporting in main filter screen and
Between auxiliary filter screen;Radius ratio, first pulley: rotating wheel: second pulley=1.5:1:1.5;The length of spring is 5-8cm;Spring
Coefficient of elasticity be 64-76N/cm;The shaft of telescope motor is coaxially connected with rotating wheel;The telescope motor is stepper motor;
Detection unit includes the first flowmeter being arranged on main filter screen, setting auxiliary filter screen second flowmeter;
Electromagnetism lock unit includes lock bracket, electromagnetic lock, and lock bracket is fixedly connected with telescope motor, the lock tongue of electromagnetic lock with set
It is opposite in the lockhole on rotating wheel;
Control unit includes controller, the controller respectively with telescope motor, first flowmeter, second flowmeter, electromagnetism
Locking phase connects.
The system can make full use of the associated components of the structure, can guarantee the normal use of equipment, can be effective
The service life of device is improved, the impurity that filtering net unit can effectively in filtered water stream can guarantee the normal use of equipment,
The precision adjusted by stroke is higher, rotating wheel amount of spin, and the design of spring is effectively restored after filter cotton can be made to compress,
The distance between major-minor filter screen is effectively adjusted simultaneously, which is used for flow detection, is convenient to filter filtration yield
Monitoring;The electromagnetism lock unit can be realized the locking and unlocking of stretching structure, prevent telescopic device from becoming in the process of running
Change.
Further, filter method:
Step 1: after filter is fixed, water flow is successively filtered through main filter screen, filter cotton, auxiliary filter screen;
Step 2: first flowmeter, second flowmeter detect the flow value of filter inlet side and outlet side respectively, concurrently
It send into controller;
Step 3: controller compares the detected value of first flowmeter and second flowmeter, when fiducial value reaches setting condition
When, controller control electromagnetism lock unit to rotating wheel unlock and control telescope motor make rotating wheel rotate set angle after, control
Electromagnetism lock unit locks rotating wheel again, and then, controller starts timing;
Step 4: as the flow-rate ratio Q of filter inlet side and outlet side are as follows: when 1.5 < Q, rotating wheel, which rotates 360 degree, to be made to lead
The spacing of filter screen and auxiliary filter screen increases;When the flow-rate ratio Q of filter inlet side and outlet side is 1.4 < Q≤1.5, turn
Wheel rotation 180 degree increases the spacing of main filter screen and auxiliary filter screen;When the flow-rate ratio Q of filter inlet side and outlet side is
When 1.3≤Q≤1.4, rotating wheel, which rotates 90 degree, increases the spacing of main filter screen and auxiliary filter screen;When filter inlet side and go out
When the flow-rate ratio Q ratio of mouth side is 1.1 < Q≤1.2, rotating wheel, which rotates 90 degree, reduces the spacing of main filter screen and auxiliary filter screen;
When the flow-rate ratio Q of filter inlet side and outlet side is 1.0≤Q≤1.1, rotating wheel rotation 180 degree makes main filter screen and pair
The spacing of filter screen reduces.
This method can be realized the real-time control of filter screen, and the mode of the control avoids that filtering is caused to fill when difference in flow is excessive
The damage set, or the case where reduction filter efficiency, occur, while carrying out step motion control to filter and effectively guaranteeing control
Accuracy can gradually control the effect and quality of filtering, in addition, the design of timing unit is able to carry out certain delay, lead to
After crossing the delay, guarantee the accuracy of measurement, reduces measurement error.
In conclusion by adopting the above-described technical solution, the beneficial effects of the present invention are:
1. by setting filter cotton and and by filter screen compress filtering surface thickness, realization filter filtering accuracy it is adjustable
The problem of, while can also controlling filter output end water flow;
2. structure is simple, maintenance and replacement are convenient, can simple-mounting-dismounting, can effectively realize flexible function, and
The precision that stroke is adjusted is higher, and rotating wheel amount of spin is twice of decrement, in addition, the design of spring can make filter cotton pressure
It is effectively restored after contracting:
3. the quick detachable and easy replaceability of filter cotton, can quickly realize the control of filter cotton structural thickness, Neng Gouzhi
It connects from the buying and definite value for completing filter cotton (3) on the market, reduces installation cost.
Detailed description of the invention
Fig. 1 is the main view of adjustable filter.
Marked in the figure: 1- auxiliary filter screen, 2- main filter screen, 3- filter cotton, 4- spring, 5- first pulley, 6- rotating wheel, 7-
Second pulley, the flexible rope of 8-, 9- fixed column.
Specific embodiment
With reference to the accompanying drawing, the present invention is described in detail.
In order to make the objectives, technical solutions, and advantages of the present invention clearer, with reference to the accompanying drawings and embodiments, right
The present invention is further elaborated.It should be appreciated that the specific embodiments described herein are merely illustrative of the present invention, and
It is not used in the restriction present invention.
Embodiment 1:
As shown in Figure 1, the invention discloses a kind of adjustable filter, including main filter screen 2, auxiliary filter screen 1 and filtering
Cotton 3, main filter screen 2 and auxiliary filter screen 1 are placed side by side, and filter cotton 3 is placed between main filter screen 2 and auxiliary filter screen 1, are including master
Telescopic device is connected between filter screen 2 and auxiliary filter screen 1.The telescopic device includes spring 4, first pulley 5, rotating wheel 6,
Two pulleys 7, flexible rope 8 and fixed column 9;First pulley 5, second pulley 7 are separately mounted to the opposite side of auxiliary filter screen 1, rotation
Wheel 6, fixed column 9 are separately mounted to the opposite side of main filter screen 2,8 pile warp first pulleys 5 of rope and the second pulley 7 of stretching and with turn
Driving wheel 6 and fixed column 9 are connected, and spring 4 is supported between main filter screen 2 and auxiliary filter screen 1.Telescopic device can simply be torn open
Dress realizes flexible function, and the precision that stroke is adjusted is higher, and 6 amount of spin of rotating wheel is twice of decrement, spring 4
Design can make filter cotton 3 compress after effectively restore.The aperture of main filter screen 2 is 20-30 mesh, the aperture of auxiliary filter screen 1
For 30-35 mesh.Filter cotton 3 is filtering sponge, filter cotton 3 with a thickness of 5-8cm, filter cotton 3 has quick detachable and easy replaceability,
Can quickly realize the control of 3 structural thickness of filter cotton, can directly from the market complete filter cotton 3 buying and definite value,
Reduce installation cost.Reinforcing rib transversely or longitudinally is disposed on main filter screen 2, the design of the reinforcing rib can guarantee
The safety of filter pulp 3, reinforces the structure of filter screen, and the protection of realization device improves the service life of device.In auxiliary filter screen 1
On be disposed with reinforcing rib transversely or longitudinally, the section of reinforcing rib is triangular in shape, one of side of the reinforcing rib and secondary
Filter screen 1 is adjacent to.The design of the triangle reinforcing rib can stablize filter screen structure, play good supporting role, additionally it is possible to
Effective impact of the dispersed contaminant to the present apparatus.The telescopic device can adjust the distance of main filter screen 2 and auxiliary filter screen 1, and
And by adjusting the distance between main filter screen 2 and auxiliary filter screen 1 and compressing filter cotton 3, the adjusting and mistake of filtering accuracy are realized
The adjusting of filtering velocity degree.The setting of 1 mesh number of main filter screen 2 and auxiliary filter screen can filter large granular impurity, to protect filter cotton 3
Structural strength, prevent filter cotton 3 to be damaged.
The spring by 0.4 part of carbon, 0.33 part of manganese, 0.2 part of niobium, 0.5 part of titanium, 0.84 part of vanadium, 1.2 parts of lead, 1.6 parts of boron and
37 parts of iron compositions;The flexible rope includes steel wire floor, glue layer, bamboo fibre braiding layer, glue layer, nylon braiding layer from the inside to the outside.
The spring is compared to steel springs, and elastic limit promotes 10-15%, fatigue limit promotes 5-8%, impact flexibility promotes 15-
20%;For the flexible rope compared to common cord, structural strength promotes 20-30%, and toughness promotes 12-13%, tension rope performance boost
20% or more.
When in use, water flow successively through main filter screen 2, filter cotton 3, auxiliary filter screen 1, is then out and completed the present apparatus
Filter, after the water filtered when its rear end completes filtering, clean-up performance is undesirable, can rotate and contract by rotating wheel 6
The length of short flexible rope 8, when the length of flexible rope 8 is reduced, the rope 8 that stretches pulls first pulley 5 and second pulley 7, by secondary mistake
Strainer 1 is drawn close to main filter screen 2, and when drawing close to a certain extent, the precision of filtering will be improved, and principle is to filter network pressure
Contracting filter cotton 3, the aperture inside filter cotton 3 will reduce, to effectively filter water, improve the degree of purity of water after filter.
Embodiment 2
The filtration system of filter based on embodiment 1 include filter, telescopic device, electromagnetism lock unit, detection unit,
Control unit;
Filter includes the auxiliary filter screen that aperture is the main filter screen of 20-30 mesh, aperture is 30-35 mesh, with a thickness of 5-8cm
Filter cotton, reinforcing rib transversely or longitudinally, the cross section semicircular in shape of reinforcing rib are disposed on main filter screen;Filter cotton edge
Its filtering direction is followed successively by rattan cotton layer, spongy layer and flax braiding layer, this three layers of thickness ratio is rattan cotton layer: spongy layer: flax
Braiding layer=5:20:1;The cavity of elliptic cylinder or Pear-Shaped is provided in the middle part of spongy layer, cavity is horizontally disposed and perpendicular to sea
The volume ratio of the filtering direction of continuous layer, the cavity and spongy layer is 0.3-0.4;
Telescopic device includes spring, first pulley, rotating wheel, second pulley, flexible rope, fixed column and telescope motor;The
One pulley, second pulley are separately mounted to the opposite side of auxiliary filter screen, and rotating wheel, fixed column are separately mounted to the phase of main filter screen
Opposite side, flexible rope pile warp first pulley and second pulley are simultaneously connected with rotating wheel and fixed column, spring supporting in main filter screen and
Between auxiliary filter screen;Radius ratio, first pulley: rotating wheel: second pulley=1.5:1:1.5;The length of spring is 5-8cm;Spring
Coefficient of elasticity be 64-76N/cm;The shaft of telescope motor is coaxially connected with rotating wheel;The telescope motor is stepper motor;
Detection unit includes the first flowmeter being arranged on main filter screen, setting auxiliary filter screen second flowmeter;
Electromagnetism lock unit includes lock bracket, electromagnetic lock, and lock bracket is fixedly connected with telescope motor, the lock tongue of electromagnetic lock with set
It is opposite in the lockhole on rotating wheel;
Control unit includes controller, the controller respectively with telescope motor, first flowmeter, second flowmeter, electromagnetism
Locking phase connects.
The system can make full use of the associated components of the structure, can guarantee the normal use of equipment, can be effective
The service life of device is improved, the impurity that filtering net unit can effectively in filtered water stream can guarantee the normal use of equipment,
The precision adjusted by stroke is higher, rotating wheel amount of spin, and the design of spring is effectively restored after filter cotton can be made to compress,
The distance between major-minor filter screen is effectively adjusted simultaneously, which is used for flow detection, is convenient to filter filtration yield
Monitoring;The electromagnetism lock unit can be realized the locking and unlocking of stretching structure, prevent telescopic device from becoming in the process of running
Change.
Embodiment 3
The filtration system of filter based on embodiment 2, filter method:
Step 1: after filter is fixed, water flow is successively filtered through main filter screen, filter cotton, auxiliary filter screen;
Step 2: first flowmeter, second flowmeter detect the flow value of filter inlet side and outlet side respectively, concurrently
It send into controller;
Step 3: controller compares the detected value of first flowmeter and second flowmeter, when fiducial value reaches setting condition
When, controller control electromagnetism lock unit to rotating wheel unlock and control telescope motor make rotating wheel rotate set angle after, control
Electromagnetism lock unit locks rotating wheel again, and then, controller starts timing;
Step 4: as the flow-rate ratio Q of filter inlet side and outlet side are as follows: when 1.5 < Q, rotating wheel, which rotates 360 degree, to be made to lead
The spacing of filter screen and auxiliary filter screen increases;When the flow-rate ratio Q of filter inlet side and outlet side is 1.4 < Q≤1.5, turn
Wheel rotation 180 degree increases the spacing of main filter screen and auxiliary filter screen;When the flow-rate ratio Q of filter inlet side and outlet side is
When 1.3≤Q≤1.4, rotating wheel, which rotates 90 degree, increases the spacing of main filter screen and auxiliary filter screen;When filter inlet side and go out
When the flow-rate ratio Q ratio of mouth side is 1.1 < Q≤1.2, rotating wheel, which rotates 90 degree, reduces the spacing of main filter screen and auxiliary filter screen;
When the flow-rate ratio Q of filter inlet side and outlet side is 1.0≤Q≤1.1, rotating wheel rotation 180 degree makes main filter screen and pair
The spacing of filter screen reduces.
This method can be realized the real-time control of filter screen, and the mode of the control avoids that filtering is caused to fill when difference in flow is excessive
The damage set, or the case where reduction filter efficiency, occur, while carrying out step motion control to filter and effectively guaranteeing control
Accuracy can gradually control the effect and quality of filtering, in addition, the design of timing unit is able to carry out certain delay, lead to
After crossing the delay, guarantee the accuracy of measurement, reduces measurement error.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all in essence of the invention
Made any modifications, equivalent replacements, and improvements etc., should all be included in the protection scope of the present invention within mind and principle.